CN108786775A - A kind of modularization Powdered Activated Carbon regenerating furnace of flexible connection - Google Patents

A kind of modularization Powdered Activated Carbon regenerating furnace of flexible connection Download PDF

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Publication number
CN108786775A
CN108786775A CN201810986304.8A CN201810986304A CN108786775A CN 108786775 A CN108786775 A CN 108786775A CN 201810986304 A CN201810986304 A CN 201810986304A CN 108786775 A CN108786775 A CN 108786775A
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CN
China
Prior art keywords
module
flexible
activated carbon
powdered
heated
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Pending
Application number
CN201810986304.8A
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Chinese (zh)
Inventor
陈鲲
李丽娜
刘勇
邓芳
韦琴
吴俊锋
郑丹
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Junji Water Treatment Co Ltd
Original Assignee
Hubei Junji Water Treatment Co Ltd
Wuhan Technology and Business University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hubei Junji Water Treatment Co Ltd, Wuhan Technology and Business University filed Critical Hubei Junji Water Treatment Co Ltd
Priority to CN201810986304.8A priority Critical patent/CN108786775A/en
Publication of CN108786775A publication Critical patent/CN108786775A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/34Regenerating or reactivating
    • B01J20/3483Regenerating or reactivating by thermal treatment not covered by groups B01J20/3441 - B01J20/3475, e.g. by heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/20Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/30Processes for preparing, regenerating, or reactivating
    • B01J20/34Regenerating or reactivating
    • B01J20/3416Regenerating or reactivating of sorbents or filter aids comprising free carbon, e.g. activated carbon
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00Carbon; Compounds thereof
    • C01B32/30Active carbon
    • C01B32/354After-treatment
    • C01B32/36Reactivation or regeneration

Abstract

The invention discloses a kind of modularization Powdered Activated Carbon regenerating furnaces of flexible connection, including heated transportation module, module base, driving chain, gear motor, Flexible module refractory seals connector;Heated transportation module is several, and each heated transportation module all has individual regeneration function, can realize heating, conveying, the cracking gas discharge of material;The spiral pushing system of heated transportation module is rotated in the case where driving chain, gear motor drive, two neighbouring heated transportation module feed directions are opposite, Powdered Activated Carbon is set back and forth to be flowed in different heating conveyor module, to form small space long distance delivery, ensure that the heating recovery time is enough;Adjacent heated transportation module is connected by the mutual flexible sealing of Flexible module refractory seals connector.The present invention solves the problems, such as to be deformed by heat carrier large scale at high temperature in Powdered Activated Carbon regenerative process and leads to equipment damage, makes it possible extensive, the continuous and stable production of Powdered Activated Carbon.

Description

A kind of modularization Powdered Activated Carbon regenerating furnace of flexible connection
Technical field
The invention belongs to industrial equipment and technology fields, are related to a kind of Powdered Activated Carbon regenerating furnace, and in particular to one Modularized combination type regenerating furnace of the kind for the regenerated flexible connection of Powdered Activated Carbon.
Background technology
Activated carbon is used as using a kind of extensive adsorbent, and all kinds of industry year usage amounts are considerable, regenerates saturated activity Charcoal is recycled with very strong economy, environmental benefit, is supported and encourageed by national policy.Heating method of reproduction is to apply at most, Industrial most ripe regeneration method of active carbon.
Small-scale currently on the market, intermittent rotary kiln type comparision of production is common, but without it is extensive, can continuous production Ripe, reliable Powdered Activated Carbon there is can continuously giving birth to for the middle and small scale of some independent researches in generating apparatus, city really outside the venue again The activated carbon regenerating equipment of the powdered form of production, but the high temperature deformation of bad heated metal is handled, cause equipment failure rate suitable Height can only be used as experiment research and development purpose, cannot function as production equipment use.
Invention content
Be deformed at high temperature for metal and this Zona transformans come problem, the present invention provides one kind to be used for The modularized combination type regenerating furnace of the regenerated flexible connection of Powdered Activated Carbon.
The technical solution adopted in the present invention is:A kind of modularization Powdered Activated Carbon regenerating furnace of flexible connection, feature It is:Including heated transportation module, module base, driving chain, gear motor, Flexible module refractory seals connector;
The heated transportation module is several, and the regeneration of material can be implemented separately in each heated transportation module, can be real Heating and conveying, the cracking gas discharge of existing material;
Adjacent two heated transportations module is horizontal in a reverse direction to push material, and at the same time, several described heating are defeated It send module to stack from top to bottom, is conducted oneself with dignity using material, make the reciprocal flowing on powdered carbon ground in different heating conveyor module, realize small Space long distance delivery ensure that powdered carbon regenerates the sufficiently long time in the transmission process by regenerating furnace by heating;All Heated transportation module is arranged on module base;
The heated transportation module is rotated in the case where the driving chain, gear motor drive;
It is connected by the mutual flexible sealing of the Flexible module refractory seals connector between the heated transportation module.
The present invention using discretization, modular method and flexible sealing technology solve in Powdered Activated Carbon regenerative process by Heat carrier --- heated metal materail tube, large scale at high temperature deforms and leads to equipment damage problem, by the high temperature of metal Deformation and high temperature stress all drop to the level that can be controlled, to make it possible extensive, the continuous production of Powdered Activated Carbon.
Description of the drawings
Fig. 1 is the structure chart of the embodiment of the present invention;
Fig. 2 is the heated transportation function structure chart of the embodiment of the present invention;
Fig. 3 is the Flexible module refractory seals connecting-piece structure figure of the embodiment of the present invention.
Specific implementation mode
With reference to the technical program is further described with reference to the drawings, examples of the embodiments are shown in the accompanying drawings, In from beginning to end same or similar label indicate same or similar element or element with the same or similar functions, but should Description is only used for explaining the present invention, and is not considered as limiting the invention.
Referring to Fig.1, a kind of modularization Powdered Activated Carbon regenerating furnace of flexible connection provided by the invention, including heated transportation Module 1, module base 2, driving chain 3, gear motor 4, Flexible module refractory seals connector 5, auxiliary lagging casing 6; Heated transportation module 1 is several, and each heated transportation module 1 can realize the regeneration of material, have heating, conveying and cracking gas Discharge function;Several heated transportation modules 1 stack from top to bottom, and make two neighbouring heated transportation module feeding sides To on the contrary, under material dead weight and the synergy of supplying system, Powdered Activated Carbon is made to be formed in different heating conveyor module Small space long distance delivery, all modules are arranged on module base 2;The helical axis supplying system 1.5 of heated transportation module 1 exists Driving chain 3, gear motor 4 drive lower rotation;Adjacent heated transportation module 1 passes through Flexible module refractory seals connector 5 Mutual flexible sealing connection;Modularization Powdered Activated Carbon regenerating furnace is additionally provided with auxiliary lagging casing 6.
See Fig. 2, the heated transportation module 1 of the present embodiment include module steel structure casing 1.1, modular fiber heat preservation 1.2, Block heating element 1.3, powdered carbon heated metal materail tube 1.4, powdered carbon helical axis supplying system 1.5, module cracking gas exhaust pipe 1.6;Powdered carbon heated metal materail tube 1.4 is arranged in 1.1 inner cavity of module steel structure casing, module steel structure casing 1.1 and charcoal Modular fiber heat preservation 1.2 and block heating element 1.3 are provided between powder heated metal materail tube 1.4;Powdered carbon helical axis pushes System 1.5 is arranged in 1.4 inner cavity of powdered carbon heated metal materail tube;1.4 one end top of powdered carbon heated metal materail tube is provided with Feed inlet, other end lower part are provided with discharge port, and being formed has overturning from symmetrical structure.Powdered carbon heated metal materail tube 1.4 Inlet port and outlet port structure it is identical, configured with for Flexible module refractory seals connector 5 plug be tightly connected Special flexible interface.
The powdered carbon heated metal materail tube 1.4 of the present embodiment is made of fixing end and expansion telescopic end;Powdered carbon heated metal The fixing end of materail tube 1.4 is fixedly connected with module steel structure casing 1.1, and the expansion of powdered carbon heated metal materail tube 1.4 is flexible End, the axis direction along powdered carbon heated metal materail tube 1.4 have complete degree of freedom.
It is mutual by Flexible module refractory seals connector 5 between the heated transportation module 1 of the present embodiment see Fig. 3 Flexible sealing connection is plugged, high temperature resistant sand is filled in Flexible module refractory seals connector 5;High temperature resistant sand be quartz sand, Ceramic sand or silicon carbide sand.
The Flexible module refractory seals connector 5 of the present embodiment or the high-temperature-resistant flexible of flange-interface form Corrugated tube is manufactured by high temperature resistant stainless steel.Difference lies in this module is soft with above-mentioned Flexible module refractory seals connector 5 5 not instead of plug-in of property refractory seals connector is directly connected to two adjacent materail tubes, and respective materail tube is exported (or entrance) is connected sealing with module steel structure casing, the dead weight of the elasticity and module of ceramic fiber cotton is then utilized, by phase The entrance of adjacent two module steel constructions is tightly connected, and realizes transition flexible connection sealing.
The Flexible module refractory seals connector 5 of the present embodiment or the high-temperature flexible of flange-interface form are fine Dimension pipe, is manufactured by pyroceram fibre;With difference lies in this is flexible with above-mentioned Flexible module refractory seals connector 5 Connection refractory seals part not instead of plug-in be directly connected to two adjacent materail tubes, by respective materail tube outlet (or Entrance) be connected sealing with module steel structure casing, then utilizes the dead weight of the elasticity and module of ceramic fiber cotton, and it will be adjacent The entrance of two module steel constructions is tightly connected, and realizes transition flexible connection sealing.
The workflow of the present invention is further elaborated below:
Powdered form activated carbon is added 1 feed inlet of heated transportation module into top by external accessory, later in charcoal Under the push of powder helical axis supplying system 1.5 powdered carbon can in powdered carbon heated metal materail tube 1.4 side by block heating element 1.3 The axis direction movement of heating, edge powdered carbon heated metal materail tube 1.4 discharges until being pushed out this module by this module Mouth, Flexible module refractory seals connector 5, next module feed inlet enter next module, during heating, high temperature The organic matter adsorbed in activated carbon can be constantly cracked into gas, these gases can be concentrated from module cracking gas exhaust pipe 1.6 discharges, and so on, activated carbon is pushed in top-down module, heats successively, discharges cracking gas, by week It pushes to phase property after being heated to the specified time, the organic matter in activated carbon is cracked and is fully drained completely, is so far regenerated Process is completed, and by the last one module, powdered carbon is pushed out regenerating furnace, and next production ring is imported by external accessory Section.
Regenerating furnace is heated to assigned temperature under the conditions of no charcoal, it is assumed that in heated transportation modules A and heated transportation module B The length of heated metal materail tube is absolutely equal at normal temperatures, the practical furnace temperature also absolute phase after the heating of two heated transportation modules Deng, since materail tube is all completely fixed in furnace shell fixing end, after the heating, materail tube all toward the other end expansion telescopic end stretch It is long, since the actual temperature of two heated transportation modules is absolutely equal, so elongation is also equal.The splicing of heated transportation modules A In fixing end, discharge port is connect in telescopic end, the feed inlet of heated transportation module B with the discharge port of heated transportation modules A mouth.When When powdered carbon is knocked down heated transportation modules A, since powdered carbon self-temperature is very low, after contactant expects pipe, heat transfer occurs, While powdered carbon temperature increases, the temperature of materail tube is certain to reduce, this can cause the materail tube of heated transportation modules A to shrink change It is short, and powdered carbon has not been entered into heated transportation module B at this time, the length of heated transportation module materail tube is constant, then problem Occur, if the materail tube discharge port of heated transportation modules A and the materail tube material receiving port of heated transportation module B are stretching at this time The rigidity when connection at end, result certainly will generate internal stress, when this deformation greatly to a certain extent or this internal stress is anti- Reproducing life causes fatigue, the interface of two materail tubes to be bound to be destroyed, and eventually leads to equipment damage.And in fact, due to The inhomogeneities of powdered carbon, the adjustment of powdered carbon flow, or even run to charcoal operation from no charcoal and switched repeatedly, it can all cause each object Expects pipe temperature changes in real time, and length is frequently stretched therewith, and the stroke of each materail tube be certainly it is nonsynchronous, as a result Certainly lead to the generation of the above internal stress, equipment damage.Just because of this, the present invention goes out in the materail tube of heated transportation modules A A Flexible module refractory seals connector 5 is devised between mouth and the material receiving port of heated transportation module B, when material length of tube When inconsistent deformation occurs on direction, avoid generating the internal stress between two materail tubes.And so on, all heating are defeated Send the operation principle of module identical.
To sum up, the present invention has the advantages that:
(1) each heated transportation module has the function of independent splicing, discharging, heating, heat preservation, conveying, exhaust etc., It is the unit with complete regeneration function;
(2) there are two types of the heated transportation module of structure type, both heated transportation modular structures or so for every regenerating furnace Symmetrically, pair-wise combination use forms powdered carbon periodic reciprocal transportation, ensures when having enough heated in transmission process of powdered carbon Between;
(3) structure of powdered carbon heated metal materail tube 1.4 has overturning from symmetry, and structure is not limited by module, both It can be assemblied in left blanking module, and can be assemblied in right blanking module, such design can be by periodically overturning using charcoal Powder heated metal materail tube 1.4, greatly prolongs the high-temperature creep life-span of materail tube;
(4) 1.4 inlet port and outlet port structure of powdered carbon heated metal materail tube is identical, is specifically useful for resistance to Flexible module The special flexible interface that the plug of elevated-temperature seal connector 5 is tightly connected;
(5) heated transportation module is designed to fixing end and expansion telescopic end.In fixing end, powdered carbon heated metal materail tube 1.4 degree of freedom is fixed by module steel structure casing 1.1 completely, in expansion telescopic end, is had along material tube axis direction complete Degree of freedom, 1.4 other degree of freedom of powdered carbon heated metal materail tube are all limited by shell 1.1.Its effect is to give powdered carbon heated metal For materail tube 1.4 in length direction, under high temperature (1000 degree maximum), large scale deforms the direction (maximum 62mm), provides one certainly By flexible space, avoid generation internal stress that structure is caused to be destroyed.Certain either fixing end still expands telescopic end, in powdered carbon 1.4 diametric(al) of heated metal materail tube, module steel structure casing 1.1 also reserve certain expansion clearance, also for avoiding High temperature internal stress.Powdered carbon heated metal materail tube 1.4 is completely hanging in addition to both ends, and powdered carbon heated metal materail tube 1.4 is in steel knot Installation in structure shell 1.1 is typical simple beam structure;
(6) pass through the mutually plug flexible sealing connection of Flexible module refractory seals connector 5 between heated transportation module Combination, is flexibly connected by this plug-in, facilitates the connection between module, it is often more important that by disparate modules heated metal object Nonsynchronous absolute rigidity deformation of expects pipe under the conditions of differential temperature is absorbed, and avoids producing due to asynchronous rigid deformation Internal stress between raw part, be connected to finally by plug flexible sealing formed inside disparate modules long range, pass through Logical powdered carbon is reached following purpose by heated conveying enclosure space:
A. the purpose of extensive, the high production capacity of single device is realized by the combination of several modules;
B. the heated metal materail tube (at least 24000mm long) of extensive, the high long size of capacity requirements, absolute high temperature become The combination of shape amount (at least 400mm), several modules can be discrete to each unit by so big high temperature deformation amount, is existed with reducing The requirement that stress and deformation are adapted to equipment under hot conditions, also reduces the pressure that deflection is absorbed to Flexible Equipment;
C. modularized design, not only increases the flexibility of device configuration, and improves the standardization of equipment;
D. discretization designs, the not only discrete high temperature deformation of equipment entirety, but also reduces the size of equipment component, Facilitate device fabrication, installation, maintenance, transport.
It should be understood that the part that this specification does not elaborate belongs to the prior art.
It should be understood that the above-mentioned description for preferred embodiment is more detailed, can not therefore be considered to this The limitation of invention patent protection range, those skilled in the art under the inspiration of the present invention, are not departing from power of the present invention Profit requires under protected ambit, can also make replacement or deformation, each fall within protection scope of the present invention, this hair It is bright range is claimed to be determined by the appended claims.

Claims (10)

1. a kind of modularization Powdered Activated Carbon regenerating furnace of flexible connection, it is characterised in that:Including heated transportation module (1), mould Block pedestal (2), driving chain (3), gear motor (4), Flexible module refractory seals connector (5);
The heated transportation module (1) is several, and each heated transportation module (1) all has individual regeneration function, can be real Heating and conveying, the cracking gas discharge of existing material;
Adjacent two heated transportations module (1) is horizontal in a reverse direction to push material, at the same time, several described heated transportations Module (1) stacks from top to bottom, is conducted oneself with dignity using material, makes the reciprocal flowing on powdered carbon ground in different heating conveyor module (1), real Existing small space long distance delivery ensure that powdered carbon regenerates the sufficiently long time in the transmission process by regenerating furnace by heating; Whole heated transportation modules (1) are arranged on module base (2);
Two neighboring heated transportation module (1) is connected by the Flexible module refractory seals connector (5) mutually flexible sealing It connects;
The heated transportation module (1) rotates in the case where the driving chain (3), gear motor (4) drive.
2. the modularization Powdered Activated Carbon regenerating furnace of flexible connection according to claim 1, it is characterised in that:The heating Conveyor module (1) includes module steel structure casing (1.1), module heat preservation (1.2), block heating element (1.3), the heated gold of powdered carbon Belong to materail tube (1.4), powdered carbon helical axis supplying system (1.5);
The powdered carbon heated metal materail tube (1.4) is arranged in module steel structure casing (1.1) inner cavity;
Be provided between the module steel structure casing (1.1) and powdered carbon heated metal materail tube (1.4) module heat preservation (1.2) and Block heating element (1.3);The powdered carbon helical axis supplying system (1.5) is arranged in the powdered carbon heated metal materail tube (1.4) in inner cavity;
Powdered carbon heated metal materail tube (1.4) one end top is provided with feed inlet, and other end lower part is provided with discharge port, shape At with overturning from symmetrical structure;
The inlet port and outlet port structure of the powdered carbon heated metal materail tube (1.4) is identical, configured with being used for and Flexible module The special flexible interface that refractory seals connector (5) plug is tightly connected.
3. the modularization Powdered Activated Carbon regenerating furnace of flexible connection according to claim 2, it is characterised in that:The powdered carbon Heated metal materail tube (1.4) is made of fixing end and expansion telescopic end;
The fixing end of the powdered carbon heated metal materail tube (1.4) is fixedly connected with module steel structure casing (1.1), the powdered carbon The expansion telescopic end of heated metal materail tube (1.4), the axis direction along the powdered carbon heated metal materail tube (1.4) have had Full degree of freedom.
4. the modularization Powdered Activated Carbon regenerating furnace of flexible connection according to claim 1, it is characterised in that:The heating Conveyor module (1) is provided with module cracking gas exhaust pipe (1.6).
5. the modularization Powdered Activated Carbon regenerating furnace of flexible connection according to claim 1, it is characterised in that:The module Change Powdered Activated Carbon regenerating furnace and is additionally provided with module heat preservation (1.2).
6. the modularization Powdered Activated Carbon regenerating furnace of flexible connection according to claim 1, it is characterised in that:The module Change Powdered Activated Carbon regenerating furnace and is additionally provided with auxiliary lagging casing (6).
7. the modularization Powdered Activated Carbon regenerating furnace of the flexible connection according to claim 1-6 any one, feature exist In:Flexible sealing is mutually plugged by the Flexible module refractory seals connector (5) between the heated transportation module (1) Connection;Refractory seals sand is filled in the Flexible module refractory seals connector (5).
8. the modularization Powdered Activated Carbon regenerating furnace of flexible connection according to claim 7, it is characterised in that:The resistance to height Temperature sealing sand is quartz sand, ceramic sand or silicon carbide sand.
9. the modularization Powdered Activated Carbon regenerating furnace of the flexible connection according to claim 1-6 any one, feature exist In:The Flexible module refractory seals connector (5) is the high-temperature-resistant flexible corrugated tube of flange-interface form, by high temperature resistant Stainless steel making.
10. the modularization Powdered Activated Carbon regenerating furnace of the flexible connection according to claim 1-6 any one, feature exist In:The Flexible module refractory seals connector (5) is the high-temperature flexible fibre pipe of flange-interface form, is made pottery by high temperature resistant Porcelain fiber manufactures.
CN201810986304.8A 2018-08-28 2018-08-28 A kind of modularization Powdered Activated Carbon regenerating furnace of flexible connection Pending CN108786775A (en)

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Publication number Priority date Publication date Assignee Title
CN110319578A (en) * 2019-07-22 2019-10-11 京华派克邯郸机械科技有限公司 A kind of heater assembly and combinations thereof heating device
CN110319578B (en) * 2019-07-22 2024-03-15 京华派克邯郸机械科技有限公司 Heater device and combined heating device thereof

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