CN108775930A - A kind of automatic tour inspection system suitable for piping lane project - Google Patents

A kind of automatic tour inspection system suitable for piping lane project Download PDF

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Publication number
CN108775930A
CN108775930A CN201810993286.6A CN201810993286A CN108775930A CN 108775930 A CN108775930 A CN 108775930A CN 201810993286 A CN201810993286 A CN 201810993286A CN 108775930 A CN108775930 A CN 108775930A
Authority
CN
China
Prior art keywords
piping lane
driving wheel
inspection
crusing robot
automatic tour
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810993286.6A
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Chinese (zh)
Inventor
杨金钢
李钰昕
李御锋
张安
李洋洋
许永超
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jilin Jianzhu University
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Jilin Jianzhu University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jilin Jianzhu University filed Critical Jilin Jianzhu University
Priority to CN201810993286.6A priority Critical patent/CN108775930A/en
Publication of CN108775930A publication Critical patent/CN108775930A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • B25J19/02Sensing devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J5/00Manipulators mounted on wheels or on carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J5/00Manipulators mounted on wheels or on carriages
    • B25J5/02Manipulators mounted on wheels or on carriages travelling along a guideway

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  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Manipulator (AREA)
  • Testing Or Calibration Of Command Recording Devices (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The present invention relates to a kind of automatic tour inspection systems suitable for piping lane project.Including track, power transmission cable and crusing robot, middle orbit and power transmission cable hang be located at piping lane top respectively, are laid along piping lane, and crusing robot orbits, and the contact by pantograph with power transmission cable receives electric energy.Automatic tour inspection system provided by the invention is designed for the inspection of city integrated piping lane, its is simple in structure, it is easy to operate, securely and reliably, high efficiency, using suspension type operational mode, the complex conditions inside pipe gallery are adapted to, will not be influenced by ponding, can realize comprehensive quick detection of pipe gallery and recycle dynamic inspection for 24 hours, safety and the routing inspection efficiency for greatly enhancing pipe gallery inspection, ensure that the saturability of patrol task.

Description

A kind of automatic tour inspection system suitable for piping lane project
Technical field
The present invention relates to a kind of cruising inspection systems, more particularly to a kind of automatic tour inspection system suitable for piping lane project.
Background technology
Currently, China's major part piping lane project carries out line walking inspection still by the way of manual inspection, this mode is not only Inefficiency, lost labor's cost, and be easy to be influenced inspection progress by piping lane ponding, it is inaccurate to be also susceptible to data acquisition Etc. mistakes, while increasing the danger coefficient of casualties in part danger zone;The management of part piping lane project uses people Work inspection monitors parallel form with sensing data, solves the problems, such as that data acquisition efficiency is low to a certain extent, but Still be limited by manual operation there are the drawbacks of;And manual inspection has certain limitation with sensing data monitoring, some are hidden Suffer from such as tiny crack not finding in time with leakage;If a large amount of placement sensors, can greatly increase project at This and maintenance cost, a small amount of arrangement cannot accomplish comprehensive monitoring again.
Therefore it provides it is a kind of it is simple in structure, can be applied to road or piping lane, do not influenced by road conditions and ponding, Neng Gouquan The problem of cruising inspection system of every data target of orientation comprehensively monitoring piping lane is those skilled in the art's urgent need to resolve.
Invention content
The present invention is insufficient existing for current piping lane inspection in order to solve, and provides a kind of automatic detecting suitable for piping lane project System.
The present invention includes track, power transmission cable and crusing robot, and middle orbit and power transmission cable are hung respectively is located at piping lane Top is laid along piping lane;Detecting system is equipped with outside the crusing robot, front end is equipped with lighting system and camera shooting is System, is internally provided with central processing unit, motor driver, driving motor, communication system and power-supply system, the central processing Device is connected with detecting system, lighting system, camera system, motor driver, communication system and power-supply system respectively, the electricity Machine driver is connected with driving motor;Crusing robot top is equipped with driving wheel connecting rod, and the upper end of driving wheel connecting rod is equipped with driving Wheel, the driving wheel are connected by transmission device with the driving motor inside crusing robot, and the driving wheel is connected to On track, crusing robot is enable to orbit;The top of crusing robot is additionally provided with pantograph, the pantograph Lower end is connected with power-supply system, and upper end connects with power transmission cable.
The track is the C-shaped pipeline in section, and Open Side Down hangs and be located at piping lane top;On the crusing robot The driving wheel in portion is symmetricly set on the upper end of driving wheel connecting rod, and driving wheel is connected in c-type pipeline.
The detecting system includes composition of air detector, temperature/humidity measurement instrument, wind speed detector and supersonic sensing Device, the composition of air detector, temperature/humidity measurement instrument, wind speed detector and ultrasonic sensor respectively with central processing Device is connected.
The detecting system further includes fume monitor and dust detector, and the fume monitor and dust detect Instrument is connected with central processing unit respectively.
The lighting system is searchlight;The camera system includes high-definition camera and infrared camera.
Data storage is equipped in the crusing robot, the data storage is connected with central processing unit.
The driving wheel connecting rod on the crusing robot top is divided into front and back two groups, and the upper end of every group of driving wheel connecting rod is all provided with There is a pair of driving wheels, the driving motor inside crusing robot is also classified into front and back two groups, and the driving wheel passes through transmission device It is connected with the driving motor inside crusing robot.
The transmission device is drive screw or driving chain.
The crusing robot is equipped with storing bin, and maintenance tool and emergency materials are placed in storing bin.
The crusing robot is equipped with spare serial line interface, and the serial line interface is connected with central processing unit.
The operation principle of the present invention:
Contact of the crusing robot by pantograph with power transmission cable in automatic tour inspection system provided by the invention receives Electric energy, storage in the power supply system, then from power-supply system to each power structure provide electric energy;By communication system and terminal control Center carries out data communication and command signal is sent to centre by communication system after receiving the operating instruction of control centre Manage device, central processing unit sends control signal according to instruction to motor driver, and motor driver receives after control signal to drive Dynamic motor sends drive signal, and control driving motor starts, and drives driving wheel rotation by transmission device, is transported in c-type pipeline Row, and then crusing robot is driven to move forwards in orbit;
Crusing robot sends signal control detecting system, lighting system respectively in the process of running, by central processing unit It is run with camera system, piping lane inside is detected and is shot, obtained testing result and shooting result is by central processing unit Summarize, then control centre is sent to by communication system.When detecting that somewhere is abnormal inside piping lane, central processing unit will be every Detection data Real-time Feedback gives staff on duty, when a certain Sensor monitoring reaches or to a certain item detection numerical value beyond center The standard being arranged in processor, then can send out alarm signal, and staff is then different according to the location determination piping lane of crusing robot It is overhauled normal position.
Beneficial effects of the present invention:
Automatic tour inspection system provided by the invention design for the inspection of city integrated piping lane, simple in structure, is grasped Facilitate, securely and reliably, high efficiency adapts to the complex conditions inside pipe gallery, Bu Huishou using suspension type operational mode To the influence of ponding, it can realize comprehensive quick detection of pipe gallery and recycle dynamic inspection for 24 hours, greatly enhance The safety of pipe gallery inspection and routing inspection efficiency ensure that the saturability of patrol task;
This system can provide the monitoring data of a variety of aspects, while can carry out sensor by reserved data interface Expansion and upgrading work;
This system can verify accident and the security situation of position and accident spot occurs, and take in advance in the event of an accident Band part maintenance tool and emergency materials provide safety guarantee for repair personnel;
This system to each item data in piping lane can monitor, acquire and store in real time, can realize to historical data according to this Analysis and arrangement, to be used for Optimal Maintenance interval and maintenance scheme.
Description of the drawings
Fig. 1 is side structure schematic view of the present invention.
Fig. 2 is main structure diagram of the present invention.
Fig. 3 is crusing robot structural schematic diagram of the present invention.
Fig. 4 is crusing robot internal structure schematic diagram of the present invention.
1, track 2, power transmission cable 3, crusing robot 4, central processing unit
5, motor driver 6, driving motor 7, communication system 8, power-supply system
9, driving wheel connecting rod 10, driving wheel 11, pantograph 12, composition of air detector
13, temperature/humidity measurement instrument 14, wind speed detector 15, ultrasonic sensor
16, searchlight 17, high-definition camera 18, infrared camera.
Specific implementation mode
Shown in please referring to Fig.1 to Fig.4:
The present invention includes track 1, power transmission cable 2 and crusing robot 3, and middle orbit 1 and power transmission cable 2 hang be located at respectively Piping lane top, is laid along piping lane;3 outside of the crusing robot is equipped with detecting system, front end be equipped with lighting system and Camera system is internally provided with central processing unit 4, motor driver 5, driving motor 6, communication system 7 and power-supply system 8, institute The central processing unit 4 stated respectively with detecting system, lighting system, camera system, motor driver 5, communication system 7 and power supply system System 8 is connected, and the motor driver 5 is connected with driving motor 6;3 top of crusing robot is equipped with driving wheel connecting rod 9, driving The upper end for taking turns connecting rod 9 is equipped with driving wheel 10, and the driving wheel 10 passes through the driving electricity inside transmission device and crusing robot 3 Machine 6 is connected, and the driving wheel 10 clamping on track 1, enables crusing robot 3 to run on track 1;Crusing robot 3 top is additionally provided with pantograph 11, and 11 lower end of pantograph is connected with power-supply system 8, and upper end connects with power transmission cable 2.
The track 1 is the C-shaped pipeline in section, and Open Side Down hangs and be located at piping lane top;The crusing robot 3 The driving wheel 10 on top is symmetricly set on the upper end of driving wheel connecting rod 9, and driving wheel 10 is connected in c-type pipeline.
The detecting system includes composition of air detector 12, temperature/humidity measurement instrument 13, wind speed detector 14 and ultrasound Wave sensor 15, the composition of air detector 12, temperature/humidity measurement instrument 13, wind speed detector 14 and ultrasonic sensor 15 are connected with central processing unit 4 respectively.The composition of air detector 12 is used for detecting in piping lane whether have gas leakage, with And the type and concentration of various gases;Temperature/humidity measurement instrument 13 is for detecting temperature and humidity in piping lane;Wind speed detector 14 is used Wind speed scale in detection piping lane, and then judge whether piping lane crack occurs;Ultrasonic sensor 15 is for piping lane crack Position and size.
The detecting system further includes fume monitor and dust detector, for detecting piping lane internal aerosol and dust Concentration, the fume monitor and dust detector are connected with central processing unit 4 respectively.
The lighting system is searchlight 16;The camera system includes high-definition camera 17 and infrared camera 18, the shooting being respectively used in the case of illumination and no light.
Equipped with data storage in the crusing robot 3, the data detected for storing each detecting instrument, Facilitate and compared, the data storage is connected with central processing unit 4.
It is front and back two groups that the driving wheel connecting rod 9 on 3 top of crusing robot, which is divided to, the upper end of every group of driving wheel connecting rod 9 It is equipped with a pair of driving wheels 10, the driving motor 6 inside crusing robot 3 is also classified into front and back two groups, and the driving wheel 10 is logical Transmission device is crossed with the driving motor 6 inside crusing robot 3 to be connected.
The transmission device is drive screw or driving chain.
The crusing robot 3 is internally provided with storing bin, and maintenance tool and emergency materials are placed in storing bin.
The crusing robot 3 is equipped with spare serial line interface, and the serial line interface is connected with central processing unit 4.
The operation principle of the present invention:
Automatic tour inspection system provided by the invention is set as one section of fire compartment according to fire compartment, by piping lane every 200m, A crusing robot 3 is arranged in each section of fire compartment, and each crusing robot 3 has independent number, convenient for going wrong When position rapidly.
Crusing robot 3, which is contacted by pantograph 11 with the power transmission cable 2 being laid in inside piping lane, receives electric energy, is stored in In power-supply system 8, then from power-supply system 8 to each power structure provide electric energy;It is carried out by communication system 7 and terminal control center Command signal is sent to central processing unit 4 by data communication after receiving the operating instruction of control centre by communication system 7, in Central processor 4 according to instruction to motor driver 5 send control signal, motor driver 5 receive control signal after to driving electricity Machine 6 sends drive signal, and control driving motor 6 starts, and drives driving wheel 10 to rotate by transmission device, is transported in c-type pipeline Row, and then crusing robot 3 is driven to move forwards on track 1;
Crusing robot 3 sends signal control detecting system, illumination system respectively in the process of running, by central processing unit 4 System and camera system operation, are detected and shoot to piping lane inside, obtained testing result and shooting result is by central processing Device 4 summarizes, then is sent to control centre by communication system 7.When detecting that somewhere is abnormal inside piping lane, central processing unit 4 Every detection data Real-time Feedback is given to staff on duty, when a certain Sensor monitoring reaches or surpasses to a certain item detection numerical value Go out the standard being arranged in central processing unit 4, then can send out alarm signal, position of the staff then according to crusing robot 3 is true Fixed tube corridor abnormal position is overhauled.

Claims (10)

1. a kind of automatic tour inspection system suitable for piping lane project, it is characterised in that:Including track, power transmission cable and inspection machine People, middle orbit and power transmission cable are hung respectively is located at piping lane top, is laid along piping lane;It is set outside the crusing robot Have a detecting system, front end is equipped with lighting system and camera system, be internally provided with central processing unit, motor driver, driving motor, Communication system and power-supply system, the central processing unit drive with detecting system, lighting system, camera system, motor respectively Dynamic device, communication system are connected with power-supply system, and the motor driver is connected with driving motor;Crusing robot top is equipped with The upper end of driving wheel connecting rod, driving wheel connecting rod is equipped with driving wheel, and the driving wheel passes through in transmission device and crusing robot The driving motor in portion is connected, and driving wheel clamping is in orbit, and crusing robot is enable to orbit;Survey monitor The top of device people is additionally provided with pantograph, and the pantograph lower end is connected with power-supply system, and upper end connects with power transmission cable.
2. a kind of automatic tour inspection system suitable for piping lane project according to claim 1, it is characterised in that:The track For the C-shaped pipeline in section, Open Side Down hangs and is located at piping lane top;The driving wheel on the crusing robot top is symmetrical arranged In the upper end of driving wheel connecting rod, driving wheel is connected in c-type pipeline.
3. a kind of automatic tour inspection system suitable for piping lane project according to claim 1, it is characterised in that:The detection System includes composition of air detector, temperature/humidity measurement instrument, wind speed detector and ultrasonic sensor, the composition of air Detector, temperature/humidity measurement instrument, wind speed detector and ultrasonic sensor are connected with central processing unit respectively.
4. a kind of automatic tour inspection system suitable for piping lane project according to claim 3, it is characterised in that:The detection System further includes fume monitor and dust detector, the fume monitor and dust detector respectively with central processing unit It is connected.
5. a kind of automatic tour inspection system suitable for piping lane project according to claim 1, it is characterised in that:The illumination System is searchlight;The camera system includes high-definition camera and infrared camera.
6. a kind of automatic tour inspection system suitable for piping lane project according to claim 1, it is characterised in that:The inspection Data storage is equipped in robot, the data storage is connected with central processing unit.
7. a kind of automatic tour inspection system suitable for piping lane project according to claim 1, it is characterised in that:The inspection The driving wheel connecting rod of robot upper part is divided into front and back two groups, and the upper end of every group of driving wheel connecting rod is equipped with a pair of driving wheels, inspection The driving motor of robot interior is also classified into front and back two groups, the driving wheel by transmission device and crusing robot inside Driving motor is connected.
8. a kind of automatic tour inspection system suitable for piping lane project according to claim 1 or claim 7, it is characterised in that:Described Transmission device is drive screw or driving chain.
9. a kind of automatic tour inspection system suitable for piping lane project according to claim 1, it is characterised in that:The inspection Robot is equipped with storing bin.
10. a kind of automatic tour inspection system suitable for piping lane project according to claim 1, it is characterised in that:Described patrols It examines robot and is equipped with spare serial line interface, the serial line interface is connected with central processing unit.
CN201810993286.6A 2018-08-29 2018-08-29 A kind of automatic tour inspection system suitable for piping lane project Pending CN108775930A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
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CN109514572A (en) * 2018-12-13 2019-03-26 杭州申昊科技股份有限公司 Track type intelligent inspection robot
CN110001956A (en) * 2019-04-28 2019-07-12 酷黑科技(北京)有限公司 Piping lane inspection device and piping lane method for inspecting
CN111103743A (en) * 2019-12-30 2020-05-05 宁波诠航机械科技有限公司 Actuating mechanism and pipe gallery inspection device comprising same
CN111571609A (en) * 2020-05-15 2020-08-25 合肥卓科智能技术有限公司 Intelligent track inspection robot with video monitoring function
CN111750280A (en) * 2019-03-27 2020-10-09 香港中华煤气有限公司 Detection device
CN112743559A (en) * 2020-12-29 2021-05-04 上海市东方海事工程技术有限公司 Suspension type tunnel inspection robot, system and method
CN114191738A (en) * 2021-12-07 2022-03-18 北京京东乾石科技有限公司 Fire-fighting inspection robot and fire-fighting system

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Publication number Priority date Publication date Assignee Title
CN109514572A (en) * 2018-12-13 2019-03-26 杭州申昊科技股份有限公司 Track type intelligent inspection robot
CN111750280A (en) * 2019-03-27 2020-10-09 香港中华煤气有限公司 Detection device
CN111750280B (en) * 2019-03-27 2022-11-15 香港中华煤气有限公司 Detection device
CN110001956A (en) * 2019-04-28 2019-07-12 酷黑科技(北京)有限公司 Piping lane inspection device and piping lane method for inspecting
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CN111103743A (en) * 2019-12-30 2020-05-05 宁波诠航机械科技有限公司 Actuating mechanism and pipe gallery inspection device comprising same
CN111571609A (en) * 2020-05-15 2020-08-25 合肥卓科智能技术有限公司 Intelligent track inspection robot with video monitoring function
CN112743559A (en) * 2020-12-29 2021-05-04 上海市东方海事工程技术有限公司 Suspension type tunnel inspection robot, system and method
CN114191738A (en) * 2021-12-07 2022-03-18 北京京东乾石科技有限公司 Fire-fighting inspection robot and fire-fighting system

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