CN108773696B - Material blocking mechanism for material discharging opening of ship unloader hopper - Google Patents

Material blocking mechanism for material discharging opening of ship unloader hopper Download PDF

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Publication number
CN108773696B
CN108773696B CN201810843446.9A CN201810843446A CN108773696B CN 108773696 B CN108773696 B CN 108773696B CN 201810843446 A CN201810843446 A CN 201810843446A CN 108773696 B CN108773696 B CN 108773696B
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Prior art keywords
connecting rod
blocking
leather
skin
hopper
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CN201810843446.9A
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CN108773696A (en
Inventor
李建强
李云龙
刘丰
刘宁
何鹏奇
潘士健
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G67/00Loading or unloading vehicles
    • B65G67/60Loading or unloading ships
    • B65G67/606Loading or unloading ships using devices specially adapted for bulk material

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  • Engineering & Computer Science (AREA)
  • Ocean & Marine Engineering (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
  • Auxiliary Methods And Devices For Loading And Unloading (AREA)

Abstract

The invention relates to a material blocking mechanism of a material discharging opening of a ship unloader hopper, which comprises a hopper body and a blocking skin, wherein an inner lining plate is arranged in the hopper body, and the blocking skin is positioned at the bottom end position of the material discharging opening of the hopper body; the device also comprises a leather blocking connecting rod, a fixed supporting seat, a side supporting frame and a tensioning hook; the utility model discloses a hopper, including hopper body, fixed support seat, side support frame, fixed support seat, fender skin, fixed support seat and side support frame, fender skin is located the feed opening inboard of hopper body, fender skin is connected with fender skin connecting rod through screw, fixed support seat and side support frame all are located interior welt, fender skin connecting rod length direction's both ends are connected with fixed support seat and side support frame respectively, the pothook portion of taut hook hooks and tightens the middle section that keeps off the skin connecting rod. The baffle is arranged at the inner side of the discharging opening of the hopper body, and the lower end of the inner lining plate supports the baffle, so that the abrasion between the baffle and the conveyor belt is greatly reduced while the overflow of smoke dust and materials is reduced, the service life and the replacement period of the baffle can be prolonged, and the production efficiency is improved.

Description

Material blocking mechanism for material discharging opening of ship unloader hopper
Technical Field
The invention relates to the related field of ship unloaders, in particular to a material blocking mechanism for a material discharging opening of a hopper of a ship unloader.
Background
At present, on a wharf for ore transportation, intermittent ship unloaders are more than bridge ship unloaders with bucket door machines and grab buckets, wherein the bridge type grab ship unloaders have obvious advantages in the aspects of adaptability to ore materials and ships, operation cost, prevention of damage to the ship unloaders caused by ship jolts due to waves and the like, so that the bridge type grab ship unloaders are most widely applied in the use of the ship unloaders formed in recent years.
The hopper of the bridge grab ship unloader is used for centralizing and evenly dropping ore materials grabbed by the grab on a conveyor belt below the hopper. When the grab bucket opens, ore materials fall from the grab bucket into the hopper and then fall onto the conveyor belt.
Because there is the clearance between feed opening and the conveyer belt of hopper bottom, consequently in the unloading in-process, the material is splashed out from the clearance between feed opening and the conveyer belt easily to can produce more smoke and dust. The existing mode of reducing smoke and material overflows is to increase the fender skin in the outside of the feed opening of hopper body, as shown in figure 1, and it can play the effect that reduces smoke and material and overflows to a certain extent.
However, because the vertical height of the grab bucket from the conveyor belt is longer, and the grab bucket grabs more material every time, therefore, during blanking every time, the impact and the pressure of the material to the fender skin are great, and the fender skin can produce the deformation under the effect of impact and pressure to make the bottom of fender skin move downwards, contact the conveyor belt and produce friction with the conveyor belt, lead to the wearing and tearing of fender skin faster, need frequent change.
The gear shifting skin must stop the ship unloader, thus reducing the production efficiency to some extent.
Disclosure of Invention
The purpose of the invention is that: provides a material blocking mechanism for a material discharging opening of a ship unloader hopper, which overcomes the defects.
In order to achieve the above object, the present invention provides the following technical solutions:
the blanking port stop mechanism of the ship unloader hopper comprises a hopper body and a stop skin, wherein an inner lining plate is arranged in the hopper body, and the stop skin is positioned at the bottom end position of the blanking port of the hopper body; the device also comprises a leather blocking connecting rod, a fixed supporting seat, a side supporting frame and a tensioning hook; the utility model discloses a hopper, including hopper body, fixed support seat, side support frame, stopper skin, fixed support seat, tensioning hook, fixed support seat and side support frame, keep off the skin and be located the feed opening inboard of hopper body, keep off the skin and be connected with fender skin connecting rod through screw, fixed support seat and side support frame all are located interior welt, keep off skin connecting rod length direction's both ends and be connected with fixed support seat and side support frame respectively, tensioning hook runs through hopper body and interior welt, the pothook portion of tensioning hook catches on and takes hold of the middle section of fender skin connecting rod.
Further, a positioning hole is formed in the fixed supporting seat, and one end, close to the fixed supporting seat, of the leather blocking connecting rod is inserted into the positioning hole; the shape of the side support frame is L-shaped, and one end of the leather blocking connecting rod, which is far away from the fixed support seat, is lapped on the L-shaped side support frame.
Further, the fixed supporting seat and the side supporting frame are positioned at the same horizontal height; the fit between the skin blocking connecting rod and the positioning hole is specifically transition fit; the cross section size of fender skin connecting rod cooperatees with the side support frame of L shape.
Further, the skin blocking connecting rod is in a slender rod shape, and the skin blocking connecting rod compresses the skin blocking and enables the skin blocking to be clung to the inner lining plate.
Further, the screws penetrate through countersunk holes in the retaining leather and are in threaded connection with holes in the side circumferential surface of the retaining leather connecting rod, and the screws are multiple in number and are arranged in a linear array mode.
Further, the clamping hook part of the tensioning hook is matched with the cross section shape of the leather blocking connecting rod.
Further, one end of the tensioning hook, which is far away from the clamping hook part, is provided with an external thread and a nut, and the nut locks the external thread part of the tensioning hook on the outer wall of the hopper body.
Further, the inner lining plate in the hopper body is also provided with a wear-resistant material blocking strip, and the wear-resistant material blocking strip is horizontally arranged on the side wall of the inner lining plate above the leather blocking connecting rod.
Further, the length of the wear-resistant material blocking strip is greater than the length of the leather blocking connecting rod.
The beneficial effects of the invention are as follows: the utility model provides a ship unloader hopper feed opening stock stop, through setting up the fender skin inboard at the feed opening of hopper body, the cooperation simultaneously keeps off skin connecting rod, the fixed bolster, the side support frame, take-up hook and wear-resisting comprehensive use that keeps off the material strip, can make keep off the skin under the impact and the pressure effect of material, the lower extreme edge of interior welt forms the support to keeping off the skin, thereby when reducing smoke and dust and material to spill over, reduce by a wide margin and keep off wearing and tearing between skin and the conveyer belt, consequently can prolong the life and the change cycle that keep off the skin, the fixed bolster simultaneously, side support frame and take-up hook can be fixed to keeping off skin connecting rod and fender skin, and convenient change shortens the time that the skin occupied of shifting more, be favorable to improving production efficiency.
Drawings
Fig. 1 is a view showing a structure of a skin mounting structure of a feed opening of a ship unloader in the prior art.
Fig. 2 is an isometric view of the overall structure of a blanking port dam mechanism of a ship unloader hopper according to the present invention.
Fig. 3 is an isometric view of an overall structure of a ship unloader hopper feed opening dam mechanism according to another aspect of the present invention.
The hopper of the ship unloader is an inverted quadrangular frustum pyramid-shaped structure with four side walls. For convenience and clarity of illustration, fig. 2 and 3 are both taken to be a single side wall of the hopper.
In the figure: 1. a hopper body; 2. an inner liner; 3. a blocking cover; 4. a skin blocking connecting rod; 5. fixing the supporting seat; 6. positioning holes; 7. a side support; 8. tightening the hook; 9. wear-resistant material blocking strips; 10. a conveyor belt.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1, in the prior art, the baffle 3 is connected with the outer wall of the bottom end of the feed opening of the hopper body 1 through a screw, the baffle 3 is used for reducing the phenomenon that materials splash out from a gap between the feed opening and the conveyor belt 10 and generate more smoke dust in the blanking process, however, the grab bucket of the ship unloader drops more materials each time, so ore materials can form accumulation at the middle lower part in the hopper body 1, the pressure at the feed opening is higher, the impact and the pressure of the materials on the baffle 3 are higher, the lower part of the baffle 3 is deformed, the conveyor belt 10 in contact with the running conveyor belt is contacted, and the abrasion of the baffle 3 is higher, so that the baffle 3 needs to be frequently replaced.
Referring to fig. 2 and 3, a material blocking mechanism of a material discharging opening of a ship unloader hopper comprises a hopper body 1 and a blocking skin 3, wherein an inner lining plate 2 is arranged in the hopper body 1, and the blocking skin 3 is positioned at the bottom end position of the material discharging opening of the hopper body 1; the device also comprises a leather blocking connecting rod 4, a fixed supporting seat 5, a side supporting frame 7 and a tensioning hook 8; keep off skin 3 and be located the feed opening inboard of hopper body 1, keep off skin 3 and be connected with fender skin connecting rod 4 through the screw, fixed support seat 5 and side support frame 7 all are located interior welt 2, keep off skin connecting rod 4 length direction's both ends and be connected with fixed support seat 5 and side support frame 7 respectively, take-up hook 8 runs through hopper body 1 and interior welt 2, take-up hook 8's pothook portion catches on and takes up the middle section that keeps off skin connecting rod 4, take-up hook 8 is used for the tight fender skin connecting rod 4 of hook to realize the fastening to keeping off skin connecting rod 4.
The fixed supporting seat 5 is provided with a positioning hole 6, and one end, close to the fixed supporting seat 5, of the leather blocking connecting rod 4 is inserted into the positioning hole 6; the shape of the side support frame 7 is L-shaped, and one end of the leather blocking connecting rod 4, which is far away from the fixed support seat 5, is lapped on the L-shaped side support frame 7.
The fixed supporting seat 5 and the side supporting frames 7 are positioned at the same horizontal height, so that the horizontal posture of the leather blocking connecting rod 4 is ensured; the fit of the skin blocking connecting rod 4 and the positioning hole 6 is specifically transition fit; the cross section size of the leather blocking connecting rod 4 is matched with the L-shaped side supporting frame 7, so that the stability of positioning the leather blocking connecting rod 4 is ensured.
The fixed supporting seat 5 and the side supporting frames 7 are used for supporting and positioning the leather blocking connecting rod 4.
The purpose of the L-shaped side support frame 7 is to facilitate the removal and adjustment of the skin-blocking connecting rod 4.
The leather blocking connecting rod 4 is in a slender rod shape, the leather blocking connecting rod 4 presses the leather blocking 3 tightly and enables the leather blocking 3 to cling to the inner lining plate 2, and the leather blocking connecting rod 4 is used for positioning and supporting the leather blocking 3.
The screws penetrate through countersunk holes in the retaining skin 3 and are in threaded connection with holes in the side circumferential surface of the retaining skin connecting rod 4, and the screws are multiple in number and are arranged in a linear array mode.
The clamping hook part of the tensioning hook 8 is matched with the cross section shape of the leather blocking connecting rod 4.
The tensioning hook 8 is provided with external threads and a nut at one end far away from the clamping hook part, the nut locks the external threads of the tensioning hook 8 on the outer wall of the hopper body 1, and the nut is used for locking the tensioning hook 8, so that the tensioning hook 8 keeps constant tension on the skin blocking connecting rod 4.
The inner lining plate 2 in the hopper body 1 is also provided with a wear-resistant material blocking strip 9, and the wear-resistant material blocking strip 9 is horizontally arranged on the side wall of the inner lining plate 2 above the leather blocking connecting rod 4.
The length of wear-resisting fender material strip 9 is greater than the length that keeps off skin connecting rod 4, wear-resisting fender material strip 9 is used for shielding parts such as keeping off skin connecting rod 4, fixed support seat 5, side support frame 7 and taut hook 8 from the unloading angle, avoids ore material to cause impact and wearing and tearing to above-mentioned parts, and then prolongs the life of above-mentioned parts, guarantees the reliability.
The working principle of the invention is as follows: the baffle 3 is arranged on the inner side of the feed opening of the hopper body 1, so that in the process of blanking, when materials form pressure and impact on the baffle 3, the bottom end of the lining plate 2 can support the baffle 3 to offset most of the pressure and impact borne by the baffle 3, thereby avoiding overlarge deformation of the baffle 3, keeping a smaller gap between the bottom end of the baffle 3 and the conveyor belt 10, avoiding contact between the baffle 3 and the conveyor belt 10, avoiding friction between the baffle 3 and the conveyor belt 10 and greatly reducing the abrasion speed of the baffle 3.
When the gap between the baffle 3 and the conveyor belt 10 is slightly increased, the baffle 3 should be slightly adjusted downward at this time so that the gap between the baffle 3 and the conveyor belt 10 is kept within a normal range. The method comprises the following steps: then the nut on the external thread part of the tightening hook 8 is screwed and loosened by a tool, so that the clamping hook part of the tightening hook 8 can loosen the leather blocking connecting rod 4, the leather blocking connecting rod 4 can be rotated at a small angle at the moment, the leather blocking 3 can be slightly moved downwards for adjustment, after the adjustment is carried out to a designated position, the nut on the external thread part of the tightening hook 8 is screwed, and the clamping hook part of the tightening hook 8 can restore to clamp and position the leather blocking connecting rod 4.
When the gear-shifting leather 3 is needed to be changed, the ship unloader is stopped firstly, then nuts on the external thread parts of the tightening hooks 8 are screwed off through a tool, loosening of the clamping hook parts of the tightening hooks 8 to the leather-blocking connecting rod 4 is achieved, the tightening hooks 8 are moved towards the inner side of the hopper body 1 and finally taken down, at the moment, one end of the leather-blocking connecting rod 4 close to the side supporting frame 7 can be lifted up and separated from the side supporting frame 7, at the moment, the leather-blocking connecting rod 4 is slightly deformed, then the leather-blocking connecting rod 4 is pulled towards the direction of the side supporting frame 7, at the moment, the combination of the leather-blocking connecting rod 4 and the leather-blocking 3 is detached and taken out relative to the hopper body 1, and the leather-blocking 3 on the leather-blocking connecting rod 4 can be replaced.
In the present invention, unless explicitly specified and limited otherwise, the terms "connected," "fixed," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
The above examples are provided to further illustrate the invention and do not limit the invention to these specific embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be construed as being within the protection scope of the present invention.

Claims (5)

1. The utility model provides a ship unloader hopper feed opening stock stop, includes hopper body (1) and keeps off skin (3), be provided with interior welt (2) in hopper body (1), keep off skin (3) are located the bottom position of the feed opening of hopper body (1); the method is characterized in that: the device also comprises a leather blocking connecting rod (4), a fixed supporting seat (5), a side supporting frame (7) and a tensioning hook (8); the novel hopper is characterized in that the blocking leather (3) is positioned at the inner side of the blanking opening of the hopper body (1), the blocking leather (3) is connected with the blocking leather connecting rod (4) through screws, the fixed supporting seat (5) and the side supporting frame (7) are both positioned on the inner lining plate (2), two ends of the blocking leather connecting rod (4) in the length direction are respectively connected with the fixed supporting seat (5) and the side supporting frame (7), the tensioning hook (8) penetrates through the hopper body (1) and the inner lining plate (2), and the clamping hook part of the tensioning hook (8) hooks and tightens the middle section of the blocking leather connecting rod (4); the fixed supporting seat (5) is provided with a positioning hole (6), and one end, close to the fixed supporting seat (5), of the leather blocking connecting rod (4) is inserted into the positioning hole (6); the side support frames (7) are L-shaped, and one end of the leather blocking connecting rod (4) far away from the fixed support seat (5) is lapped on the L-shaped side support frames (7); the fixed supporting seat (5) and the side supporting frames (7) are positioned at the same horizontal height; the fit between the skin blocking connecting rod (4) and the positioning hole (6) is specifically transition fit; the cross section of the leather blocking connecting rod (4) is matched with the L-shaped side supporting frame (7); the clamping hook part of the tensioning hook (8) is matched with the cross section shape of the leather blocking connecting rod (4); the one end that the pothook portion was kept away from to taut hook (8) is provided with external screw thread and nut, the nut locks the external screw thread portion of taut hook (8) on the outer wall of hopper body (1).
2. The ship unloader hopper feed opening dam mechanism of claim 1, wherein: the leather blocking connecting rod (4) is in a slender rod shape, and the leather blocking connecting rod (4) presses the leather blocking (3) tightly and enables the leather blocking (3) to be clung to the inner lining plate (2).
3. The ship unloader hopper feed opening dam mechanism of claim 1, wherein: the screws penetrate through countersunk holes in the retaining leather (3) and are in threaded connection with holes in the side circumferential surface of the retaining leather connecting rod (4), and the screws are arranged in a plurality of straight line arrays.
4. The ship unloader hopper feed opening dam mechanism of claim 1, wherein: the novel hopper is characterized in that a wear-resistant material blocking strip (9) is further arranged on the inner lining plate (2) in the hopper body (1), and the wear-resistant material blocking strip (9) is horizontally arranged on the side wall of the inner lining plate (2) above the leather blocking connecting rod (4).
5. The ship unloader hopper feed opening dam mechanism of claim 4, wherein: the length of the wear-resistant material blocking strip (9) is greater than that of the leather blocking connecting rod (4).
CN201810843446.9A 2018-07-27 2018-07-27 Material blocking mechanism for material discharging opening of ship unloader hopper Active CN108773696B (en)

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CN108773696B true CN108773696B (en) 2024-04-02

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110371585A (en) * 2019-07-20 2019-10-25 联峰钢铁(张家港)有限公司 A kind of gathering sill device

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1452246A (en) * 1975-07-25 1976-10-13 Ind Distributions Ltd Conveyors
DE29918166U1 (en) * 1999-10-14 2000-02-24 Axmann-Fördertechnik GmbH, 74889 Sinsheim Belt conveyor
KR200396486Y1 (en) * 2005-06-24 2005-09-23 주식회사 손텍 skirt of belt conveyor
KR101332026B1 (en) * 2013-05-26 2013-11-25 주식회사 케이이씨 Skirt apparatus for conveyer belt
CN207482808U (en) * 2017-11-22 2018-06-12 中冶长天国际工程有限责任公司 A kind of guide chute of belt conveyer device
CN208561040U (en) * 2018-07-27 2019-03-01 李建强 A kind of ship unloaders hopper feed opening stock stop

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1452246A (en) * 1975-07-25 1976-10-13 Ind Distributions Ltd Conveyors
DE29918166U1 (en) * 1999-10-14 2000-02-24 Axmann-Fördertechnik GmbH, 74889 Sinsheim Belt conveyor
KR200396486Y1 (en) * 2005-06-24 2005-09-23 주식회사 손텍 skirt of belt conveyor
KR101332026B1 (en) * 2013-05-26 2013-11-25 주식회사 케이이씨 Skirt apparatus for conveyer belt
CN207482808U (en) * 2017-11-22 2018-06-12 中冶长天国际工程有限责任公司 A kind of guide chute of belt conveyer device
CN208561040U (en) * 2018-07-27 2019-03-01 李建强 A kind of ship unloaders hopper feed opening stock stop

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