CN108765558A - A kind of tooth surface parameters acquisition methods based on spiral bevel gear milling flank of tooth three-dimensional modeling - Google Patents

A kind of tooth surface parameters acquisition methods based on spiral bevel gear milling flank of tooth three-dimensional modeling Download PDF

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Publication number
CN108765558A
CN108765558A CN201810527490.9A CN201810527490A CN108765558A CN 108765558 A CN108765558 A CN 108765558A CN 201810527490 A CN201810527490 A CN 201810527490A CN 108765558 A CN108765558 A CN 108765558A
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threedimensional model
tooth
milling
bevel gear
milling cutter
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刘金武
陈阿龙
易子超
王平
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Xiamen University of Technology
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Xiamen University of Technology
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T17/00Three dimensional [3D] modelling, e.g. data description of 3D objects
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/17Mechanical parametric or variational design

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Abstract

The present invention provides a kind of tooth surface parameters acquisition methods based on spiral bevel gear milling flank of tooth three-dimensional modeling, relate to information technology field.Wherein, including according to bevel gear and milling bevel gear technological parameter, to establish wheel blank threedimensional model and milling cutter tooth locus of tool edge curved surface threedimensional model, and single milling cutter serrated knife sword processing threedimensional model is established.Threedimensional model is processed by the milling cutter serrated knife sword, and Boolean calculation is carried out to the wheel blank threedimensional model, obtain single curved tooth flank profil threedimensional model, and application single curved tooth flank profil threedimensional model, it repeats to build single curved tooth flank profil on the wheel blank threedimensional model, obtains Milling Process spiral bevel gear threedimensional model.Based on single curved tooth flank profil threedimensional model, the tooth-face roughness of the spiral bevel gear threedimensional model of Milling Process is obtained.The analogue simulation of the present invention can accurately reflect influence of the factors such as the amount of feeding, milling cutter parameter, gear parameter to the surface roughness of Spiral Bevel Gears.

Description

A kind of tooth surface parameters acquisition methods based on spiral bevel gear milling flank of tooth three-dimensional modeling
Technical field
The present invention relates to information technology field, and spiral bevel gear milling flank of tooth three-dimensional modeling is based in particular to one kind Tooth surface parameters acquisition methods.
Background technology
For most of part, the influence of surface roughness is very big, includes and the cooperation precision of other parts, part Fatigue strength, mechanical property etc..Therefore, the measurement of surface roughness is particularly important in the industrial production.
Currently, common surface roughness measuring method mainly has experimental method and three-dimensional coordinates measurement method.Wherein experimental method is Gear Milling surface roughness can be measured using surface roughometer, three-dimensional coordinates measurement method is by measuring Gear Milling surface Three-dimensional coordinate builds finished surface threedimensional model, and the experimental cost of two methods is high, and is difficult to reflect surface roughness and feeding Direct relation between the major influence factors such as amount, milling cutter parameter, gear parameter, cannot obtain flank of tooth 3D shape.
In consideration of it, inventors herein proposing the present invention.
Invention content
The present invention provides a kind of tooth surface parameters acquisition methods based on spiral bevel gear milling flank of tooth three-dimensional modeling, it is intended to A kind of rough surface that can accurately reflect the factors such as the amount of feeding, milling cutter parameter, gear parameter to Spiral Bevel Gears is provided The influence of degree.
The invention is realized in this way:
Based on the tooth surface parameters acquisition methods of spiral bevel gear milling flank of tooth three-dimensional modeling, including:
According to bevel gear and milling bevel gear technological parameter, simulation milling cutter processes the movement of single curved tooth, to establish gear Base threedimensional model and milling cutter tooth locus of tool edge curved surface threedimensional model;
According to wheel blank threedimensional model and milling cutter tooth locus of tool edge curved surface threedimensional model, single milling cutter serrated knife sword processing is established Threedimensional model;
Threedimensional model is processed using milling cutter serrated knife sword, threedimensional model is processed to wheel blank threedimensional model by milling cutter serrated knife sword Boolean calculation is carried out, single curved tooth flank profil threedimensional model is obtained;
Using single curved tooth flank profil threedimensional model, repeats to build single curved tooth flank profil on wheel blank threedimensional model, obtain milling Processing spiral bevel gear threedimensional model;
Based on single curved tooth flank profil threedimensional model, the tooth-face roughness of the spiral bevel gear threedimensional model of Milling Process is obtained.
Further, establishing single milling cutter serrated knife sword processing threedimensional model includes:Milling cutter tooth locus of tool edge curved surface three-dimensional mould Type only makees 1 radial feed on wheel blank threedimensional model.
Further, single curved tooth flank profil threedimensional model is obtained, is specifically included:Threedimensional model is processed based on milling cutter serrated knife sword, By milling cutter tooth locus of tool edge curved surface threedimensional model simultaneously along X-axis negative direction and the feeding processing of Y-axis positive direction, and in wheel blank three-dimensional Extra blank is subtracted on model;Wherein, the X-axis of the coordinate system of milling cutter serrated knife sword processing threedimensional model is bent along milling cutter tooth locus of tool edge The circumferential direction of face threedimensional model, Y-axis along milling cutter tooth locus of tool edge curved surface threedimensional model radial direction, Z axis perpendicular to X-axis and The plane of Y-axis and radial direction along wheel blank;
Milling cutter tooth locus of tool edge curved surface threedimensional model is primary along X-axis negative direction and the feeding of Y-axis positive direction simultaneously, respective gears Base threedimensional model rotates counterclockwise once.
Further, the rotation repeat number of the movement of milling cutter tooth locus of tool edge curved surface threedimensional model and wheel blank threedimensional model Secondary, number is consistent with the cutter tooth number of Milling Process spiral bevel gear;
Milling cutter tooth locus of tool edge curved surface threedimensional model often after movement once, must complete wheel blank threedimensional model and once rotate It can be moved next time.
Further, it is based on single curved tooth flank profil threedimensional model, obtains tooth surface roughness.
A kind of computer readable storage medium, computer readable storage medium include the computer program of storage;Wherein, exist Computer program run when control computer readable storage medium where equipment execute described in aforementioned any one based on curved tooth The tooth surface parameters acquisition methods of bevel gear milling flank of tooth three-dimensional modeling.
A kind of terminal device, including processor, memory and storage in memory and be configured by processing execute Computer program, processor realized when executing the computer program described in aforementioned any one based on spiral bevel gear milling The tooth surface parameters acquisition methods of flank of tooth three-dimensional modeling.
The beneficial effects of the invention are as follows:
The present invention establishes Milling Process spiral bevel gear threedimensional model through the above way, can observe directly spiral bevel The actual conditions of gear teeth face, and milling cutter serrated knife sword processes the shape of threedimensional model, feeding mode can correspond to by changing Change the change of the amount of feeding, milling cutter parameter, gear parameter in actual processing, and the Milling Process spiral bevel gear three of the present invention Dimension module establishes that speed is fast, efficient, accuracy is high, therefore can intuitively, truly reflect in actual production and processing and feed The influence of the factors to the surface roughness of Spiral Bevel Gears such as amount, milling cutter parameter, gear parameter.
Description of the drawings
It, below will be to required use in embodiment in order to illustrate more clearly of the technical solution of embodiment of the present invention Attached drawing be briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not to be seen as It is the restriction to range, it for those of ordinary skill in the art, without creative efforts, can be with root Other relevant attached drawings are obtained according to these attached drawings.
Fig. 1 is that milling cutter land processes threedimensional model schematic diagram in embodiment;
Fig. 2 is that milling cutter land processes threedimensional model schematic diagram under the first visual angle in embodiment;
Fig. 3 is that milling cutter land processes threedimensional model schematic diagram under the second visual angle in embodiment;
Fig. 4 is that milling cutter land processes threedimensional model schematic diagram under third visual angle in embodiment;
Fig. 5 is single curved tooth flank profil threedimensional model schematic diagram in embodiment;
Fig. 6 is enlarged drawing at A shown in fig. 5;
Fig. 7 is the modeling procedure schematic diagram of embodiment.
Icon:1- milling cutters;2- wheel blanks;3- flanks area;31- flanks area knife mark;4- bottom of the tooth area;41- bottom of the tooth area knife mark;5- Tooth root area;51- tooth roots area evagination knife mark;52- tooth roots area indent knife mark.
Specific implementation mode
To keep the purpose, technical scheme and advantage of embodiment of the present invention clearer, implement below in conjunction with the present invention The technical solution in embodiment of the present invention is clearly and completely described in attached drawing in mode, it is clear that described reality The mode of applying is some embodiments of the invention, rather than whole embodiments.Based on the embodiment in the present invention, ability The every other embodiment that domain those of ordinary skill is obtained without creative efforts, belongs to the present invention The range of protection.Therefore, the detailed description of the embodiments of the present invention to providing in the accompanying drawings is not intended to limit and wants below The scope of the present invention of protection is sought, but is merely representative of the selected embodiment of the present invention.Based on the embodiment in the present invention, The every other embodiment that those of ordinary skill in the art are obtained without creative efforts belongs to this Invent the range of protection.
First embodiment of the invention provides a kind of tooth surface parameters acquisition based on spiral bevel gear milling flank of tooth three-dimensional modeling Method, including:
S1, according to bevel gear and milling bevel gear technological parameter, simulation milling cutter processes the movement of single curved tooth, to establish tooth Wheel blank threedimensional model 2 and milling cutter tooth locus of tool edge curved surface threedimensional model 1;
S2 establishes single milling cutter serrated knife according to wheel blank threedimensional model 2 and milling cutter tooth locus of tool edge curved surface threedimensional model 1 Sword processes threedimensional model;
S3 processes threedimensional model using milling cutter serrated knife sword, and threedimensional model 1 is processed to wheel blank three-dimensional by milling cutter serrated knife sword Model 2 carries out Boolean calculation, obtains single curved tooth flank profil threedimensional model;
S4 is repeated to build single curved tooth flank profil on wheel blank threedimensional model 2, be obtained using single curved tooth flank profil threedimensional model Milling Process spiral bevel gear threedimensional model;
S5, based on single curved tooth flank profil threedimensional model, the flank of tooth for obtaining the spiral bevel gear threedimensional model of Milling Process is coarse Degree.
Preferably, using UG softwares, and 100 are used:All kinds of threedimensional models is established in 1 ratio drafting.It is of course possible to manage Solution, it is other to realize that the three-dimensional software that motion simulation is simulated with movement locus can also use.
Milling Process spiral bevel gear threedimensional model is established through the above way, can observe directly the curved-tooth bevel gear gear teeth The actual conditions in face, and change can be corresponded in fact by the shape of change milling cutter serrated knife sword processing threedimensional model, feeding mode The change of the amount of feeding, milling cutter parameter, gear parameter in the processing of border, and the Milling Process spiral bevel gear threedimensional model of the present invention It establishes that speed is fast, efficient, accuracy is high, therefore can intuitively, truly reflect the amount of feeding, milling cutter in actual production and processing Influence of the factors such as parameter, gear parameter to the surface roughness of Spiral Bevel Gears.
As shown in Figs 1-4, the coordinate system in the present embodiment is:Milling cutter serrated knife sword processes the X-axis of the coordinate system of threedimensional model Along the circumferential direction of milling cutter tooth locus of tool edge curved surface threedimensional model 1, diameter of the Y-axis along milling cutter tooth locus of tool edge curved surface threedimensional model 1 To direction, Z axis is perpendicular to the plane of X-axis and Y-axis and along the radial direction of wheel blank.
In step S1, specifically, according to bevel gear parameter such as gear thickness H, big end root diameter df, big end reference circle Diameter d, big end tip diameter da, pitch apex establish wheel blank threedimensional model 2 away from R, cone angle δ, and according to initial eccentricity angle tune Whole wheel blank, as initial processing position.
In step S1, specifically, according to milling cutter diameter de, milling cutter reference diameter d1, milling cutter eccentricity of rotation L establishes milling Cutter tooth locus of tool edge curved surface threedimensional model 1, since the shape of each serrated knife sword of milling cutter is identical, and track is identical, therefore, single milling cutter Serrated knife sword locus model can be used as rotating the blade milling part of milling cutter in processing.
In step S2, according to the wheel blank threedimensional model 2 and milling cutter tooth locus of tool edge curved surface three-dimensional mould established in step S1 Type 1 establishes the initial relative position of two models, wherein milling cutter tooth locus of tool edge curved surface threedimensional model 1 is in wheel blank threedimensional model 2 It is upper only to make 1 radial feed.Specifically, there is a distance in the end of track radially compared to initiating terminal, apart from size with The screw pitch of some multi-track spiral lines is equal on edge of milling cutter.
On the basis of step S1 and S2, the process of milling tool wheel blank is simulated by step S3.Specifically, initial Position first passes through a Boolean calculation, and milling cutter tooth locus of tool edge curved surface threedimensional model 1 is subtracted on wheel blank threedimensional model 2, is obtained It obtains milling cutter and once rotates the wheel blank model after milling.Then milling cutter tooth locus of tool edge curved surface threedimensional model 1 is anti-along X-axis simultaneously Direction and the feeding processing of Y-axis positive direction, and wheel blank threedimensional model 2 also correspondingly rotates counterclockwise once.
Wherein, the amount of feeding of X-axis negative direction is fx, and the amount of feeding of Y-axis positive direction is fy, and wheel blank threedimensional model 2 turns Momentum is angle f ω.Fx, fy and f ω are the technological parameter of milling, pass through the gear die obtained after being changed to three parameters Type, influence that can be with paired observation technological parameter to spiral bevel gear tooth-face roughness after processing.
In step S3, after each wheel blank threedimensional model 2 and milling cutter tooth locus of tool edge curved surface threedimensional model 1 are all fed, then Wheel blank threedimensional model 2 is set to subtract milling cutter tooth locus of tool edge curved surface threedimensional model 1 by Boolean calculation.Repeat this operand Secondary, number is consistent with the cutter tooth number Z2 of Milling Process spiral bevel gear.Milling cutter tooth locus of tool edge curved surface threedimensional model 1 often moves After primary, must completing wheel blank threedimensional model 2, once rotation could be moved next time.
Such as Fig. 3, by the simulation of step S3, the lathe simulation of the present embodiment completes a basic technology unit, can obtain Obtain a single curved tooth flank profil threedimensional model.The single curved tooth flank profil threedimensional model edge obtained is bored by Boolean calculation in step S4 Wheel blank is circumferentially replicated, the Spiral Bevel Gears after completely being processed.
If Fig. 4, step S5 are based on single curved tooth flank profil threedimensional model, tooth surface roughness is obtained.Specifically, spiral bevel gear The flank of tooth includes mainly flank area 3, bottom of the tooth area 4 and tooth root area 5.Wherein, lateral areas knife mark 31 with teeth in flank area 3, be continuous 2 times into To when cutter tooth side edge track surfaces intersection.4 Shang You bottom of the tooth area knife mark 41 of bottom of the tooth area, cutter tooth top sword rail when to be fed for continuous 2 times Mark surfaces intersection.Root zone evagination knife mark 51 and tooth root area indent knife mark 52 with teeth in tooth root area 5, tooth root area evagination knife mark 51 are to connect Previous feeding side edge track curved surface is with rear feeding top sword track surfaces intersection, tooth root area indent knife mark 52 when continuous 2 feedings Previous feeding top sword track curved surface and rear feeding side edge track surfaces intersection when continuous 2 feedings.
Second embodiment of the invention provides a kind of computer readable storage medium, and the computer readable storage medium includes The computer program of storage, such as program that tooth surface parameters based on spiral bevel gear milling flank of tooth three-dimensional modeling obtain.Wherein, Equipment where controlling the computer readable storage medium when the computer program is run executes described in first embodiment The tooth surface parameters acquisition methods based on spiral bevel gear milling flank of tooth three-dimensional modeling.
A kind of terminal device, including processor, memory and storage in memory and be configured by processing execute Computer program, for example, the tooth surface parameters based on spiral bevel gear milling flank of tooth three-dimensional modeling described in first embodiment obtain Take method.Realized when the processor executes the computer program described in first embodiment based on spiral bevel gear milling tooth The step of tooth surface parameters acquisition methods of face three-dimensional modeling, such as step S1 shown in Fig. 7.
Illustratively, the computer program can be divided into one or more modules, one or more of moulds Block is stored in the memory, and is executed by the processor, to complete the present invention.One or more of modules can be with It is the series of computation machine program instruction section that can complete specific function, the instruction segment is for describing the computer program in institute State the implementation procedure in the terminal device for realizing the acquisition of the tooth surface parameters based on spiral bevel gear milling flank of tooth three-dimensional modeling.
Alleged processor can be central processing unit (Central Processing Unit, CPU), can also be it His general processor, digital signal processor (Digital Signal Processor, DSP), application-specific integrated circuit (Application Specific Integrated Circuit, ASIC), ready-made programmable gate array (Field- Programmable Gate Array, FPGA) either other programmable logic device, discrete gate or transistor logic, Discrete hardware components etc..General processor can be microprocessor or the processor can also be any conventional processor Deng the processor is the control centre of the terminal device, is based on using the entire realization of various interfaces and connection The various pieces for the terminal device that the tooth surface parameters of spiral bevel gear milling flank of tooth three-dimensional modeling obtain.
The memory can be used for storing the computer program or module, and the processor is by running or executing storage Computer program in the memory or module, and the data being stored in memory are called, it realizes and is based on spiral bevel The various functions for the terminal device that the tooth surface parameters of gear milling flank of tooth three-dimensional modeling obtain.The memory can include mainly depositing Store up program area and storage data field, wherein storing program area can storage program area, the application program needed at least one function Deng;Storage data field can be stored uses created data etc. according to modeling software.In addition, memory may include high speed with Machine accesses memory, can also include nonvolatile memory, such as hard disk, memory, plug-in type hard disk, intelligent memory card (Smart Media Card, SMC), secure digital (Secure Digital, SD) card, flash card (Flash Card), at least One disk memory, flush memory device or other volatile solid-state parts.
The foregoing is merely the preferred embodiment of the present invention, are not intended to restrict the invention, for this field For technical staff, the invention may be variously modified and varied.All within the spirits and principles of the present invention, any made by Modification, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (7)

1. the tooth surface parameters acquisition methods based on spiral bevel gear milling flank of tooth three-dimensional modeling, which is characterized in that including:
According to bevel gear and milling bevel gear technological parameter, simulation milling cutter processes the movement of single curved tooth, to establish wheel blank three Dimension module and milling cutter tooth locus of tool edge curved surface threedimensional model;
According to the wheel blank threedimensional model and the milling cutter tooth locus of tool edge curved surface threedimensional model, single milling cutter serrated knife sword is established Process threedimensional model;
Threedimensional model is processed using the milling cutter serrated knife sword, threedimensional model is processed to the wheel blank by the milling cutter serrated knife sword Threedimensional model carries out Boolean calculation, obtains single curved tooth flank profil threedimensional model;
Using single curved tooth flank profil threedimensional model, repeats to build single curved tooth flank profil on the wheel blank threedimensional model, obtain Milling Process spiral bevel gear threedimensional model;
Based on single curved tooth flank profil threedimensional model, the flank of tooth for obtaining the spiral bevel gear threedimensional model of Milling Process is coarse Degree.
2. spiral bevel gear milling flank of tooth three-dimensional modeling method according to claim 1, which is characterized in that the foundation is single A milling cutter serrated knife sword processes threedimensional model:The milling cutter tooth locus of tool edge curved surface threedimensional model is in the wheel blank three-dimensional mould Type only makees 1 radial feed.
3. spiral bevel gear milling flank of tooth three-dimensional modeling method according to claim 2, which is characterized in that the acquisition is single Curved tooth flank profil threedimensional model, specifically includes:Threedimensional model is processed based on the milling cutter serrated knife sword, by the milling cutter tooth locus of tool edge Curved surface threedimensional model subtracts on the wheel blank threedimensional model more simultaneously along X-axis negative direction and the feeding processing of Y-axis positive direction Remaining blank;Wherein, the X-axis of the coordinate system of the milling cutter serrated knife sword processing threedimensional model is along the milling cutter tooth locus of tool edge curved surface three The circumferential direction of dimension module, Y-axis along the milling cutter tooth locus of tool edge curved surface threedimensional model radial direction, Z axis perpendicular to X-axis and The plane of Y-axis and radial direction along gear;
The milling cutter tooth locus of tool edge curved surface threedimensional model is primary along X-axis negative direction and the feeding of Y-axis positive direction simultaneously, corresponding described Wheel blank threedimensional model rotates counterclockwise once.
4. spiral bevel gear milling flank of tooth three-dimensional modeling method according to claim 3, which is characterized in that the milling cutter tooth The movement of locus of tool edge curved surface threedimensional model and the rotation of the wheel blank threedimensional model are repeated several times, and number adds with the milling The cutter tooth number of work spiral bevel gear is consistent;
The milling cutter tooth locus of tool edge curved surface threedimensional model often after movement once, must complete the wheel blank threedimensional model and once turn It is dynamic to be moved next time.
5. spiral bevel gear milling flank of tooth three-dimensional modeling method according to claim 4, which is characterized in that be based on the list Curved tooth flank profil threedimensional model obtains tooth surface roughness.
6. a kind of computer readable storage medium, which is characterized in that the computer readable storage medium includes the calculating of storage Machine program;Wherein, equipment where controlling the computer readable storage medium when the computer program is run is executed as weighed Profit requires the tooth surface parameters acquisition methods based on spiral bevel gear milling flank of tooth three-dimensional modeling described in any one of 1 to 5.
7. a kind of terminal device, which is characterized in that including processor, memory and be stored in the memory and be configured The computer program executed by the processing, the processor are realized when executing the computer program as in claim 1 to 5 The tooth surface parameters acquisition methods based on spiral bevel gear milling flank of tooth three-dimensional modeling described in any one.
CN201810527490.9A 2018-05-29 2018-05-29 A kind of tooth surface parameters acquisition methods based on spiral bevel gear milling flank of tooth three-dimensional modeling Pending CN108765558A (en)

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CN110110420A (en) * 2019-04-28 2019-08-09 厦门理工学院 A kind of hourglass worm Gear shape process modeling method, device and equipment
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CN110196034A (en) * 2019-06-18 2019-09-03 厦门理工学院 It is a kind of width cutter hub keyway broaching surface roughness determine method, device and equipment
CN110196034B (en) * 2019-06-18 2021-01-22 厦门理工学院 Method, device and equipment for determining broaching surface roughness of key groove of wide cutter body
CN110969695A (en) * 2019-12-17 2020-04-07 厦门理工学院 Three-dimensional modeling method and device for determining surface roughness of drill hole
CN110969695B (en) * 2019-12-17 2022-09-23 厦门理工学院 Three-dimensional modeling method and device for determining roughness of surface of drill hole
CN115769155A (en) * 2020-05-20 2023-03-07 欧特克公司 Computer aided generative design with tool dimension control to facilitate 2.5 axis subtractive manufacturing process
CN115769155B (en) * 2020-05-20 2023-10-03 欧特克公司 Computer-aided generation design with tool size control to facilitate 2.5-axis subtractive manufacturing processes

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Application publication date: 20181106