CN108758685A - Temperature control device at a kind of plate glass billot molding burner - Google Patents
Temperature control device at a kind of plate glass billot molding burner Download PDFInfo
- Publication number
- CN108758685A CN108758685A CN201810410953.3A CN201810410953A CN108758685A CN 108758685 A CN108758685 A CN 108758685A CN 201810410953 A CN201810410953 A CN 201810410953A CN 108758685 A CN108758685 A CN 108758685A
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- Prior art keywords
- valve
- ball valve
- temperature control
- burner
- plate glass
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23N—REGULATING OR CONTROLLING COMBUSTION
- F23N5/00—Systems for controlling combustion
Abstract
Temperature control device at a kind of entitled plate glass billot molding burner of the present invention.Belong to plate glass billot continuous production technical field of auxiliary equipment.It mainly solve to set up at molding fire door at present combustion gas burn rifle exist take up space it is big, lead to quality decline, thermal field lack of homogeneity.It is mainly characterized by:Include the formant being made of pneumatic proportional valve, temperature control thermocouple, wind turbine, elaborate servo motor-driven valve and two metal fiber burners, the auxiliary unit being made of the first ball valve, pipeline T-joint, the second ball valve, pressure gauge, third ball valve, the 4th ball valve, snakelike metal tube and gas pipeline;Gas pipeline is connected between pneumatic proportional valve and elaborate servo motor-driven valve outlet end.Safety, reliability, thermal effect utilization rate, the thermal field uniformity etc. of the present invention can all meet manufacturing technique requirent, be mainly used for the temperature regulation and control of the quantity-produced forming furnace inlet of plate glass billot.
Description
Technical field
The invention belongs to plate glass billot continuous production technical field of auxiliary equipment, and in particular to a kind of plate glass item
Expect that temperature regulates and controls to use metal fiber burner technology and matching electrical servo at molding burner in continuous production process
Control system.
Background technology
In the continuous production process of plate glass billot, then the glass melted before this is led in fire door in-mold molding
It extracts.Since burner inlet is communicated with environment, temperature is relatively low, is unfavorable for the molding of glass billot.The mode usually solved
It is to set up combustion gas at molding fire door to burn rifle(See Fig. 1), some trades mark glass difficulty molding, electrical heating side must also be aided with when necessary
Formula.
Although temperature control method as described above is simple, there is many drawbacks:
(1)Auxiliary mould is more, and the space that when installation occupies is big, and sealing state is difficult to control between each tooling facility;
(2)The burning that rifle is burnt in combustion gas is insufficient, generates a large amount of Carbide Particulates, these particles pollute glass billot, production
Product quality decline;
(3)Glass is molded temperature-controlled conditions and height, Simple heating mode as described above is required to be difficult to control its temperature change;
(4)Since the discontinuous of fuel gas buring rifle is distributed, port limited amount is formed by thermal field its lack of homogeneity;
(5)There are dead angles in auxiliary elements such as combustion gun manufacture itself and use, so can be wasted in its ventilation burning
Fuel causes cost to increase;
(6)Combustion gas burns many auxiliary elements such as rifle under combustion state, is easy to damage due to corrosion etc. is many, institute as above
Many auxiliary element scenes dismounting repair of art is very inconvenient;
(7)Gun barrel connector is burnt in combustion gas, and be easy to causeing combustion gas rushes down leakage more, and there are security risks.
Invention content
The present invention overcomes the drawback of all various aspects such as above-mentioned burning, temperature control, accident potential, installation and maintenance, using gold
Belong to the technologies such as fiber burner technology, thermocouple temperature measurement, the adjusting of servo gas ratio, wind turbine thermal field homogenization, security alarm to arrange
It applies, forms the intelligent temperature control system of a whole set of safe way, burning and thermometric feedback.
Technical solution of the invention is:Temperature control device at a kind of plate glass billot molding burner, including the
One ball valve, first pipe three-way connection and connecting pipe, it is characterised in that:Further include that pneumatic proportional valve, second pipe three connect
Head, the second ball valve, pressure gauge, third ball valve, the 4th ball valve, snakelike metal tube, temperature control thermocouple, wind turbine, elaborate servo are electronic
Valve, gas pipeline and two metal fiber burners.Wherein, pneumatic proportional valve, temperature control thermocouple, wind turbine, elaborate servo are electronic
Valve and two metal fiber burners constitute formant, and two metal fiber burners are symmetricly set on two at molding burner
Side, temperature control thermocouple and wind turbine are arranged between two metal fiber burners, and pneumatic proportional valve is arranged after the first ball valve
Connecting pipe on, elaborate servo motor-driven valve passes through third pipeline T-joint and connecting pipe and two metal fiber burners
Connection;First ball valve, pipeline T-joint, the second ball valve, pressure gauge, third ball valve, the 4th ball valve, snakelike metal tube and gas transmission
Pipeline constitutes auxiliary unit, and the connection between pneumatic proportional valve and first pipe three-way connection is arranged in second pipe three-way connection
On pipeline, the one outlet end of first pipe three-way connection is through third ball valve and snakelike metal tube and a metal fiber burner
Connection, another the 4th ball valve of outlet end of first pipe three-way connection and snakelike metal tube burn with another metallic fiber
Device connects, and gas pipeline is connected between pneumatic proportional valve and elaborate servo motor-driven valve outlet end.
It further include the natural gas reports to the police machine in technical solution of the invention.
Temperature control thermocouple → elaborate servo motor-driven valve → gas pipeline → gas described in technical solution of the invention
Dynamic proportioning valve → metal fiber burner constitutes a closed-loop control.
First to fourth ball valve, snakelike metal tube and gas pipeline described in technical solution of the invention is using resistance to
Acid, alkali resistance and resistance to pressure material are made;Or the surface of internal cavity of first to fourth ball valve, snakelike metal tube and gas pipeline
Equipped with acid resistance, alkali resistance and resistance to pressure material layer.
The brief operation principle of the present invention is as follows:
Open reading value → unlatching third, the 4th ball of gas inlet the first ball valve → be then turned on the second ball valve → inspection pressure gauge
Valve → lighting metal fiber burner → be then turned on the combustion position of elaborate servo motor-driven valve → observation metal fiber burner →
Check that the temperature display value of temperature control thermocouple → adjustment elaborate servo motor-driven valve → makes combustion system reach ideal state
(Observe the flare situation of burning)→ alarm for opening protects the safety of operation field.
Practical function proves, present invention burning and the safety of temperature control system, reliability, thermal effect utilization rate, thermal field are uniform
Property etc. all can preferably meet in plate glass billot continuous production process be molded burner at temperature regulation and control technological requirement.
Description of the drawings
Fig. 1 is the combustion heating schematic diagram of background technology.
Fig. 2 is the structural schematic diagram of temperature control device at a kind of plate glass billot molding burner of the present invention.
In figure:The first ball valves of 1A.;The second ball valves of 1B.;1C. third ball valves;The 4th ball valves of 1D.;2. pneumatic proportional
Valve;3. pressure gauge;4. second pipe three-way connection;5. snakelike metal tube;6. temperature control thermocouple;7. wind turbine;8. accurate
Electrically-operated servo valve;9. gas pipeline;10. metal fiber burner;11. alarm.
Specific implementation mode
As shown in Fig. 2, at plate glass billot of the present invention molding burner temperature control device be by first to fourth ball valve 1A,
1B, 1C, 1D, pneumatic proportional valve 2, pressure gauge 3, second pipe three-way connection 4, first pipe three-way connection, snakelike metal tube 5,
Temperature control thermocouple 6, wind turbine 7, third pipeline T-joint, elaborate servo motor-driven valve 8, gas pipeline 9, metal fiber burner
10, alarm 11, the compositions such as connecting pipe.Each element is described below by its effect and functional characteristics.
The first ball valve 1A in device, second pipe three-way connection 4, the second ball valve 1B, pressure gauge 3, third ball valve 1C, the
Four ball valve 1D, snakelike metal tube 5, gas pipeline 9 constitute auxiliary unit.Second pipe three-way connection 4 is arranged in pneumatic proportional valve 2
In connecting pipe between first pipe three-way connection, the one outlet end of first pipe three-way connection through third ball valve 1C and
Snakelike metal tube is connect with a metal fiber burner 10, another the 4th ball valve of outlet end of first pipe three-way connection
1D and snakelike metal tube 5 are connect with another metal fiber burner 10, and gas pipeline 9 is connected to pneumatic proportional valve 2 and precision
Between 8 outlet end of electrically-operated servo valve.
In auxiliary unit, the first ball valve 1A is blast tube main valve, and second to the 4th ball valve 1B, 1C, 1D is blast tube
Bypass valve controls unlatching and closing for the pipeline gas that is connected respectively.Since gas medium has corruption to valve body and its conveyance conduit
Erosion acts on, so paying the utmost attention to ball valve 1A, 1B, 1C, 1D, gas pipeline 9 and snakelike metal when selecting valve and conveyance conduit
Acid resistance, alkali resistance, the resistance to pressure of the material of pipe 5, to ensure the reliability of the burning temperature control system gas medium transport vehicle,
Durability and safety.
Pneumatic proportional valve 2 in device, temperature control thermocouple 6, wind turbine 7, elaborate servo motor-driven valve 8, metal fiber burner
10 constitute formant.Two metal fiber burners 10 are symmetricly set on both sides, temperature control thermocouple 6 and wind turbine at molding burner
7 are arranged between two metal fiber burners 10, and pneumatic proportional valve 2 is arranged in the connecting pipe after 1 A of the first ball valve,
Elaborate servo motor-driven valve 8 is connect by third pipeline T-joint and connecting pipe with two metal fiber burners 10.
In formant, metal fiber burner 10 is the core element of the burning temperature control system.Metal fiber burner
It is the more high-end trendy product of heating of the field of combustion technology researched and developed in recent years.The characteristics of product is that burning is abundant, nothing
Flare cigarette carbon, to by heater element(Such as plate glass billot)Heat erosion it is few, in addition burning area is big(Heat radiation surface is big)And
And combustion front can be according to by heater element(Such as plate glass billot)Configuration design, therefore the more general heater of its thermal radiation effect
It is much better than, and since its surface is covered with one layer very thick of fine metal mesh suede, so constituent parts when metal fiber burner works
The thermal exposure of area error in terms of experimental data is small, i.e., the thermal field generated when metal fiber burner works is uniform.This is special
The homogenizing of interior quality of the point to the forming of plate glass billot and after shaping is particularly important.Therefore metal fiber burner is plate
Important core element in glass billot continuous production processes.
In formant, the effect of temperature control thermocouple 6 is temperature when burning between measuring two metal fiber burners 10
Degree.Its operation principle is that have small electric in temperature control thermocouple 6 when temperature changes between two metal fiber burners 10
Stream passes through, which is stored in Thermal Meter therewith, and is converted into digital display pattern.
In formant, elaborate servo motor-driven valve 8 is another key element in the system.Its operation principle is when two
When temperature changes between a metal fiber burner 10, the electric signal prompt through temperature control thermocouple 6, elaborate servo motor-driven valve
8 when will be drawn according to plate glass billot its be molded the technological parameter of burner setting correct automatically compressed at its valve inlet it is empty
Then the air inflow of gas will be defeated by metal fiber burner 10, in addition fraction by the major part of the compressed air of this valve
The compressed air of same pressure is transferred to pneumatic proportional valve 2 through gas pipeline 9, as pumping signal.
In formant, pneumatic proportional valve 2 is that a gas flow distributes regulating element automatically, and operation principle is when next
When being changed from the air pressure via gas pipeline 9, the diaphragm valve sector-meeting in pneumatic proportional valve 2 changes it under the action of the spring
The size of air-flow valve port, to change the air inflow of natural gas and total gas output in the unit interval, when the gas of gas pipeline 9
When pressing unchanged, the size of the air-flow valve port of pneumatic proportional valve 2 is constant, the air inflow of natural gas and total goes out in the unit interval
Throughput will not change.
Fired from temperature control thermocouple 6 → elaborate servo motor-driven valve 8 → gas pipeline, 9 → pneumatic proportional valve, 2 → metallic fiber
Burner 10 is a closed-loop control.
In formant, the effect of wind turbine 7 is that the thermal field of burner glass forming cavity is made to homogenize.Because in burner forming cavity
Design, making, in installation process there are dead angle, and fiber burner 10 is to always can be by by the coverage effect of heating target
Different degrees of limitation, leading to burner glass forming cavity temperature, there are non-uniform phenomenons.Another aspect temperature control thermocouple 6 measures
Be temperature among two metal fiber burner 10, and temperature of the forming cavity at dead angle in two metal fiber burners 10
Between temperature there is difference in theory, i.e. the feedback of its electric signal has limitation.In view of this consideration, the present invention is additionally arranged wind
7 element of machine, under the action of wind turbine 7, in burner forming cavity thermal cycle aggravate, as time goes by, in forming cavity everywhere in temperature
Degree gradually becomes identical.And then realize the uniform technological requirement of thermal field.The uniformity of thermal field is to weigh a weight of temperature control system
Want index.
Alarm 11 in device is the security context monitoring unit of the burning temperature control system.
Add the design thinking foundation of security context monitoring unit:The gas used due to the burning temperature control system of the present invention
Medium is natural gas, when the concentration of natural gas being detained in the temperature control system ambient enviroment that burns is more than certain value, will there is peace
Full hidden danger adds alarm 11 and sets safe threshold according to manufacturing technique requirent, is effectively protected operation field, avoids accident
Generation.
Claims (4)
1. temperature control device at a kind of plate glass billot molding burner, including the first ball valve(1A), first pipe three connects
Head and connecting pipe, it is characterised in that:It further include pneumatic proportional valve(2), second pipe three-way connection(4), the second ball valve(1B),
Pressure gauge(3), third ball valve(1C), the 4th ball valve(1D), snakelike metal tube(5), temperature control thermocouple(6), wind turbine(7), it is accurate
Electrically-operated servo valve(8), gas pipeline(9)With two metal fiber burners(10);Wherein, pneumatic proportional valve(2), temperature control thermoelectricity
It is even(6), wind turbine(7), elaborate servo motor-driven valve(8)With two metal fiber burners(10)Constitute formant, two metals
Fiber burner(10)It is symmetricly set on both sides at molding burner, temperature control thermocouple(6)And wind turbine(7)It is arranged in two metal fibres
Tie up burner(10)Between, pneumatic proportional valve(2)It is arranged in the first ball valve(1A)In connecting pipe later, elaborate servo is electronic
Valve(8)Pass through third pipeline T-joint and connecting pipe and two metal fiber burners(10)Connection;First ball valve(1A),
Pipeline T-joint(4), the second ball valve(1B), pressure gauge(3), third ball valve(1C), the 4th ball valve(1D), snakelike metal tube
(5)And gas pipeline(9)Constitute auxiliary unit, second pipe three-way connection(4)It is arranged in pneumatic proportional valve(2)With first pipe
In connecting pipe between three-way connection, the one outlet end of first pipe three-way connection is through third ball valve(1C)And snakelike metal
Guan Yuyi metal fiber burner(10)Connection, another the 4th ball valve of outlet end of first pipe three-way connection(1D)And
Snakelike metal tube(5)With another metal fiber burner(10)Connection, gas pipeline(9)It is connected to pneumatic proportional valve(2)With
Elaborate servo motor-driven valve(8)Between outlet end.
2. temperature control device at a kind of plate glass billot molding burner according to claim 1, it is characterised in that:Also
Including the natural gas reports to the police machine(11).
3. temperature control device at a kind of plate glass billot molding burner according to claim 1 or 2, feature exist
In:The temperature control thermocouple(6)→ elaborate servo motor-driven valve(8)→ gas pipeline(9)→ pneumatic proportional valve(2)→ metal is fine
Tie up burner(10)Constitute a closed-loop control.
4. temperature control device at a kind of plate glass billot molding burner according to claim 1 or 2, feature exist
In:First to fourth ball valve(1A,1B,1C,1D), snakelike metal tube(5)And gas pipeline(9)Using acid resistance, resistance to
Alkalinity and resistance to pressure material are made;Or first to fourth ball valve(1A,1B,1C,1D), snakelike metal tube(5)And gas pipeline
(9)Surface of internal cavity be equipped with acid resistance, alkali resistance and resistance to pressure material layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810410953.3A CN108758685B (en) | 2018-05-02 | 2018-05-02 | Temperature control device at a kind of plate glass billot molding burner |
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Application Number | Priority Date | Filing Date | Title |
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CN201810410953.3A CN108758685B (en) | 2018-05-02 | 2018-05-02 | Temperature control device at a kind of plate glass billot molding burner |
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CN108758685A true CN108758685A (en) | 2018-11-06 |
CN108758685B CN108758685B (en) | 2019-07-30 |
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CN201810410953.3A Active CN108758685B (en) | 2018-05-02 | 2018-05-02 | Temperature control device at a kind of plate glass billot molding burner |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS63226524A (en) * | 1987-03-13 | 1988-09-21 | Kobe Steel Ltd | Combustion control in hot blast furnace |
CN2046602U (en) * | 1989-03-30 | 1989-10-25 | 胡小刚 | Full auto-controller of domestic gas stove |
CN1236913A (en) * | 1998-05-22 | 1999-12-01 | 瓦马特拉法格有限公司 | Electronic thermostat control unit and its use in multipoint temperature controller for refrigeration and heating systems |
CN2751340Y (en) * | 2004-11-26 | 2006-01-11 | 董国军 | Self-operated temperature controller |
CN201368471Y (en) * | 2008-12-31 | 2009-12-23 | 苏州华瑞能泰发电技术有限公司 | Closed loop combustion optimization control system |
CN203810412U (en) * | 2014-05-09 | 2014-09-03 | 湖南惠同新材料股份有限公司 | Metal fiber burner for environment-friendly gas stove |
CN105674265A (en) * | 2016-03-14 | 2016-06-15 | 宁波方太厨具有限公司 | Spill-proof stove burner |
-
2018
- 2018-05-02 CN CN201810410953.3A patent/CN108758685B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS63226524A (en) * | 1987-03-13 | 1988-09-21 | Kobe Steel Ltd | Combustion control in hot blast furnace |
CN2046602U (en) * | 1989-03-30 | 1989-10-25 | 胡小刚 | Full auto-controller of domestic gas stove |
CN1236913A (en) * | 1998-05-22 | 1999-12-01 | 瓦马特拉法格有限公司 | Electronic thermostat control unit and its use in multipoint temperature controller for refrigeration and heating systems |
CN2751340Y (en) * | 2004-11-26 | 2006-01-11 | 董国军 | Self-operated temperature controller |
CN201368471Y (en) * | 2008-12-31 | 2009-12-23 | 苏州华瑞能泰发电技术有限公司 | Closed loop combustion optimization control system |
CN203810412U (en) * | 2014-05-09 | 2014-09-03 | 湖南惠同新材料股份有限公司 | Metal fiber burner for environment-friendly gas stove |
CN105674265A (en) * | 2016-03-14 | 2016-06-15 | 宁波方太厨具有限公司 | Spill-proof stove burner |
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