CN108757634A - A kind of pressure shell cylinder that real-time stroke is controllable - Google Patents

A kind of pressure shell cylinder that real-time stroke is controllable Download PDF

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Publication number
CN108757634A
CN108757634A CN201811021355.3A CN201811021355A CN108757634A CN 108757634 A CN108757634 A CN 108757634A CN 201811021355 A CN201811021355 A CN 201811021355A CN 108757634 A CN108757634 A CN 108757634A
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CN
China
Prior art keywords
cylinder
end cover
piston
shell
real
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Granted
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CN201811021355.3A
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Chinese (zh)
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CN108757634B (en
Inventor
金卉
陈鸿飞
李佳
李伯立
张辉
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Hunan Leader Intelligent Technology Co Ltd
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Hunan Leader Intelligent Technology Co Ltd
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Priority to CN201811021355.3A priority Critical patent/CN108757634B/en
Publication of CN108757634A publication Critical patent/CN108757634A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/08Characterised by the construction of the motor unit
    • F15B15/14Characterised by the construction of the motor unit of the straight-cylinder type
    • F15B15/1423Component parts; Constructional details
    • F15B15/1433End caps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/08Characterised by the construction of the motor unit
    • F15B15/14Characterised by the construction of the motor unit of the straight-cylinder type
    • F15B15/1423Component parts; Constructional details
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B15/00Fluid-actuated devices for displacing a member from one position to another; Gearing associated therewith
    • F15B15/20Other details, e.g. assembly with regulating devices
    • F15B15/28Means for indicating the position, e.g. end of stroke
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B21/00Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
    • F15B21/08Servomotor systems incorporating electrically operated control means

Abstract

A kind of pressure shell cylinder that real-time stroke is controllable, the upper and lower end cap middle part of cylinder body are respectively equipped with the opening being connected to inner chamber of cylinder block, and cover gab small end cover envelope in upper end is set, and upper end cover side wall is equipped with hydraulic fluid port A, and bottom end cover side wall is equipped with hydraulic fluid port B;Inner chamber of cylinder block is equipped with piston, which is divided into epicoele and cavity of resorption by inner chamber of cylinder block, and the upper end fixed setting of piston can enter the back seat of upper end cover gab, and piston rod is fixedly installed in the lower end of piston, and piston rod stretches out lower end cover gab and links into an integrated entity with cylinder tup;One cylinder of axially hollow formation of piston rod, one sensor connecting rod clearance fit is arranged in the cylinder, and the upper end connection of sensor connecting rod is located at the stay wire displacement sensor at the top of the small end cover, lower end and the cylinder tup of sensor connecting rod link into an integrated entity;Electromagnetic priority valve is arranged in the outside of the cylinder body, and an oil outlet of electromagnetic priority valve is connected to hydraulic fluid port A, and another oil outlet is connected to hydraulic fluid port B, and dust-proof muffler is arranged in exhaust outlet.

Description

A kind of pressure shell cylinder that real-time stroke is controllable
Technical field
The present invention relates to aluminium cell pressure shell cylinders, and in particular to a kind of pressure shell cylinder that real-time stroke is controllable.
Background technology
With the variation of alumina source material ingredient in domestic Aluminum Electrolysis Production, electrolyte viscosity becomes larger, in electrolysis production In the process, it is fed back without crust breaking depth due to traditional pressure shell cylinder, aluminum electrolytic cell control system cannot acquire pressure shell cylinder row in real time Journey can only complete crust breaking operation by the way that crust breaking actuation time is arranged.In order to ensure that shell surface is opened, the general setting crust breaking time is dynamic Make partially long, therefore tup has a period of time and impregnates in the electrolyte in crust breaking operation, not only easily cause tup length packet, Card tup, and increase consumption and the gas consumption of tup.Once it is not in place that tup length packet will result in blanking, not only largely effect on Electrolytic cell control effect, and increase the labor intensity of worker.
Aluminum electrolysis ambient dust is big, and magnetic field is strong, and temperature is high, and existing stroke sensor is difficult to meet above want simultaneously It asks.Chinese invention CN204080130U《A kind of real time distance pressure shell cylinder》For pressure shell cylinder depth controllably propose it is a kind of compared with Ideal scheme, but since sensor is located at bottom in cylinder body, gas vent holds very much in actual use without dust-proof processing, sensor It is easily influenced by temperature or greasy dirt and dust, causes collection value inaccurate;In addition there is signal acquisition circular hole on scale so that scale is hard Degree becomes smaller, and be easy to cause scale fracture in use, since scale and tup link together, once fracture can only be replaced Cylinder, safeguard it is very troublesome, and since live magnetic field is especially big, it is easy to so that pilot valve is magnetized, so as to cause cylinder without Method works.
Invention content
In view of the above problems, the present invention provides a kind of sensor collection value is more accurate, more durable real-time of cylinder The controllable pressure shell cylinder of stroke.
In order to solve the above technical problem, the present invention provides the controllable pressure shell cylinder of real-time stroke, including cylinder body, cylinder body Upper end be equipped with upper end cover, lower end be equipped with bottom end cover, wherein:
The middle part of the upper end cover is equipped with the opening being connected to inner chamber of cylinder block, and the middle part of the bottom end cover is equipped with to be connected with inner chamber of cylinder block Logical opening, upper end cover gab small end cover envelope are set, and the side wall of upper end cover is equipped with hydraulic fluid port A, and the side wall of bottom end cover is equipped with oil Mouth B;
The inner cavity of the cylinder body is equipped with piston, which is divided into epicoele and cavity of resorption by inner chamber of cylinder block, and the upper end of piston is fixed The back seat of upper end cover gab can be entered by being arranged, and piston rod is fixedly installed in the lower end of piston, and piston rod stretches out lower end cover gab and gas Cylinder tup links into an integrated entity;
One cylinder of axially hollow formation of the piston rod, a sensor connecting rod clearance fit are arranged in the cylinder, and pass The upper end connection of sensor connecting rod is located at the stay wire displacement sensor at the top of the small end cover, the lower end of sensor connecting rod and gas Cylinder tup links into an integrated entity;
Electromagnetic priority valve is arranged in the outside of the cylinder body, and an oil outlet of electromagnetic priority valve is connected to hydraulic fluid port A, another oil outlet and Dust-proof muffler is arranged in hydraulic fluid port B connections, exhaust outlet.
In said program, the stay wire displacement sensor, including a shell, the inner cavity of the shell pass through isolating seal axis It holds support and rotation axis is installed, housing cavity is divided into line wheel storehouse with isolating seal bearing and signal converts storehouse;Positioned at line wheel storehouse Line wheel is installed in interior rotation axis, drawstring is wound in line wheel, and the middle part evagination of line wheel forms a fastening end, is arranged on fastening end Line wheel can be made to make the fastening clockwork spring rotated counterclockwise by elasticity;One end of the drawstring is fixedly connected with line wheel, and the other end is stretched Go out shell and the upper end of the sensor connecting rod is connected and fixed;Positioned at signal conversion storehouse in rotation axis on be installed with by Flywheel disc made of opaque material is evenly distributed with multiple through-holes on the circumference of Flywheel disc, and each through-hole is at a distance from rotation axis It is equal;A photoemitter is arranged in the side of the Flywheel disc, and the other side is oppositely arranged a photelectric receiver, and photoemitter The rotational trajectory setting of each through-hole of face is distinguished with photelectric receiver, the output cable of photelectric receiver stretches out outside shell.It is described Shell is the closed shell formed by clockwork spring end cap, shell, firm banking, fixed chuck and outer cover, and clockwork spring end cap is arranged outside The outer end of shell, forms fastening clockwork spring storehouse between clockwork spring end cap and shell, shell and the opposite engagement of firm banking form the line wheel The fixation chuck for installing the isolating seal bearing is fixedly installed in storehouse, the outer end of firm banking, and the outer end of fixed chuck is solid Dingan County fills the photoemitter and photelectric receiver, and fixed chuck is combined with outer cover forms signal conversion storehouse.The line It takes turns and string holes is set on the side wall in storehouse, and be provided with end socket in string holes, the cord hole that setting is stretched out for drawstring in the middle part of end socket.
In said program, the side wall of the upper end cover is equipped with plunger hole, and card slot, plunger is arranged on the back seat of the piston Falling stop plunger is set in hole, and in the case where the epicoele is without barometric information, falling stop plunger, which stretches into card slot, prevents piston from sliding downwards.
In said program, the cylinder internal clearance is equipped with a guider, and guide collar, institute are arranged in the guider It states sensor connecting rod and is mounted in the guider through being oriented to ring gap, in this way when pressure shell cylinder moves, sensor connects Extension bar will not rotate when drawstring being driven to move together with the rotation of piston, so as to avoid sensor connecting rod and drawstring Fracture.
In said program, insulating trip is arranged in the lower face of the piston.The insulating trip is polyimide insulative plank, with Ensure that piston insulate with cylinder body, prevents the bad generation shock phenomenon of cylinder insulation in aluminum electrolysis environment, damage cylinder.
In said program, the dust-proof muffler includes the hush pipe being connect with the gas vent of the electromagnetic priority valve, should The bottom hollow out of hush pipe, and multi-disc holly strip is sequentially set in hush pipe from the inside to the outside, multi-disc holly strip will be in hush pipe Chamber is divided into multiple sections, and different dust-proof quieter materials, the outer gear of bottom setting of outermost layer holly strip are arranged in each section Board spring prevents dust from entering cylinder to make dust-proof muffler have dust-proof and silencing function while reducing exhaust noise Body postpones the cylinder service life.
In said program, the upper end of the dynamic iron core of the electromagnetic priority valve forms insert structure, to eliminate electromagnetic force Primary magnetic field effect allows the initial magnetic field that dynamic iron core is powered in electromagnetic coil to be failure to actuate, i.e., only magnetic field intensity maximum when generate Magnetic induction intensity can overcome the active force of second spring that dynamic iron core is made to act so that the anti-interference energy of electromagnetic priority valve Power greatly promotes.
In said program, bulb is arranged in the lower end of the sensor connecting rod, is arranged in the connecting hole of the cylinder tup Pedestal, bulb is placed in pedestal, and gland is placed on bulb, and anti-dropout slotting is caught at the top of gland.
Stay wire displacement sensor of the present invention is set at the top of pressure shell cylinder, and dust-proof disappear is arranged in the gas vent of electromagnetic priority valve Sound device makes stay wire displacement sensor not influenced in actual use by temperature or greasy dirt and dust, stay wire sensor is made to adopt Set value is more accurate;Inventive sensor connecting rod is installed in guider, and guide collar is provided in guider, sensing Device connecting rod links together through bulb and cylinder tup, and sensor connecting rod is not only made not rotate and rotate, energy with piston It is effectively prevent its fracture, and even if being broken, directly more emat sensor connecting rod, safeguarded simple;The present invention is in electromagnetism Insert structure is arranged in the dynamic iron core upper end of pilot valve so that the initial magnetic field that dynamic iron core is powered in electromagnetic coil is failure to actuate, i.e., only The magnetic induction intensity generated when magnetic field intensity maximum can overcome the active force of second spring that dynamic iron core is made to act, so that The anti-interference ability of electromagnetic priority valve greatly improves.
Description of the drawings
Fig. 1 is pressure shell cylinder general structure schematic diagram of the present invention.
Fig. 2 is the dust-proof muffler structure figure of the present invention.
Fig. 3 is the upward view of Fig. 2.
Fig. 4 is falling stop piston structure figure.
Fig. 5 is electromagnetic priority valve structure chart.
Fig. 6 is the dynamic iron core structure figure of Fig. 5.
Fig. 7 is stay wire displacement sensor structure chart.
Fig. 8 is sensor connecting rod and cylinder tup connection structure diagram.
Specific implementation mode
Specific embodiments of the present invention are further illustrated below in conjunction with the accompanying drawings.
As shown in Figure 1, the controllable pressure shell cylinder of the real-time stroke of the present invention includes cylinder body 8, the upper end of cylinder body 8 is equipped with upper end cover 81, lower end is equipped with bottom end cover 82, and the middle part of upper end cover 81 is equipped with the opening 811 being connected to inner chamber of cylinder block, the middle part of bottom end cover 82 Equipped with the opening 821 being connected to inner chamber of cylinder block, the opening 811 of upper end cover 81 is set with 83 envelope of small end cover, on the side wall of upper end cover 81 Equipped with hydraulic fluid port A and plunger hole 812, the side wall of bottom end cover 82 is equipped with hydraulic fluid port B.The inner cavity of cylinder body 8 is equipped with piston 9, which will Inner chamber of cylinder block is divided into epicoele 84 and cavity of resorption 85, and the upper end fixed setting of piston 9 can enter the back seat 93 of upper end cover gab 811, Piston rod 91 is fixedly installed in the lower end of piston 9, and one cylinder 92 of axially hollow formation of piston rod 91,10 gap of a guider is matched Conjunction is arranged in the cylinder 92 of piston rod 91, and sensor connecting rod 7 is equipped with through 6 gap of guide collar in the guider 10.It should The stroke that guide collar 6 is mainly used for sensor connecting rod 7 is oriented to, and prevents its bias during the motion, is caused and sensor The fracture for the drawstring 55 that connecting rod 7 connects.The upper end connection of sensor connecting rod 7 is located at the bracing wire displacement sensing at 8 top of cylinder body The drawstring 55 of device 5, the lower end of sensor connecting rod 7 stretch out guider 10 and with the cylinder that is fixed at 91 bottom of piston rod Tup C connections.Electromagnetic priority valve 3 is arranged in the outside of cylinder body 8, and an oil outlet of electromagnetic priority valve 3 is connected to hydraulic fluid port A, it is another go out Hydraulic fluid port is connected to hydraulic fluid port B, and dust-proof muffler 1 is arranged in exhaust outlet, when which can reduce pressure shell cylinder action exhaust Noise intensity simultaneously prevents live dust at the end of being vented from entering pressure shell cylinder.It is arranged on the plunger hole 812 of cylinder body upper end cover 81 and stops Plunger 2 is fallen, to prevent the epicoele 84 of pressure shell cylinder from being slid downwards in no barometric information lower piston 9.The lower face setting of piston 9 is exhausted Embolium 4, which is polyimide plate dielectric panel, to effectively prevent that high-voltage electricity occurs during aluminum electrolysis It hits and damages cylinder.
As shown in Figure 2 and Figure 3, dust-proof muffler 1 includes the cylindric hush pipe being connect with the gas vent of electromagnetic priority valve 3 11, the bottom hollow out of the hush pipe 11, and it is sequentially set with five holly strips 12 in hush pipe 11 from the inside to the outside in an axial direction, make to disappear It is divided into four sections in sound cylinder 11, different dust-proof quieter materials 13 is set in each section.The bottom of hush pipe 11 is arranged All component energy clampings in hush pipe 11 are installed and are not fallen off by outer baffle clamp spring 14.There are four types of dust-proof quieter materials 13, First layer is silencing cotton from the inside to the outside, and the second layer is sponge, and third layer is high density nylon wire, and the 4th layer is high density stainless steel Net.It is illustrated by taking five holly strip, 12, four sections as an example in figure, but the present invention is not limited thereto, for example, can also be two Piece, three pieces holly strip or six, seven holly strip etc., respective bins are several different and different according to holly strip quantity.It is controlled in guide The gas vent of valve body 3 processed, which is arranged dust-proof muffler 1 and can act pressure shell cylinder back and forth, is exhausted generated high-decibel noise It reduces, to protect the hearing of staff in workshop;But also it can effectively prevent the dust in workshop and enter pressure shell cylinder In upper and lower chamber 84,85.
As shown in figure 4, card slot 94 can be arranged on the back seat 93 of piston 9, which includes that can stretch into moving for card slot 94 End 21 and the static side 23 being fixedly mounted on outside rear end of the cylinder block lid, are arranged the first spring 22 between moved end 21 and static side 23.It is pressing In the case that sheath gas cylinder is not received by crust breaking signal, cylinder body 8 is returned to without high pressure gas, piston 9 in the epicoele 84 of cylinder Upper end cover 81 near, the moved end 21 of falling stop plunger 2 is pushed ahead under the elastic force effect of the first spring 22, is finally pushed into piston In the card slot 94 of back seat 93, to prevent piston 9 from sliding downwards;And when cylinder movement, it is passed through high pressure gas in the epicoele 84 of cylinder Body, under high-pressure gas pressure effect, after moved end 21 overcomes the inside extruding of the elastic force of the first spring 22 that moved end 21 is allowed to be detached from piston Seat card slot 94, so that piston 9 can normally advance downwardly action.
As shown in Fig. 5-Fig. 6, electromagnetic priority valve 3 includes an electromagnetic coil 31, and static iron core is arranged in the middle part of electromagnetic coil 31 33, the bottom of static iron core 33 connects dynamic iron core 37 through second spring 35, and the top surface of static iron core 33 is arranged block 32, block 32 with it is quiet Pilot valve epicoele is set between iron core 33, pilot hole is set in block 32 and is connected with pilot valve epicoele, the setting of dynamic iron core 37 exists On valve seat 36, two oil outlets and exhaust outlet are set on valve seat 36, hand push rod 34 is set on the side wall of valve seat 36, dynamic iron core 37 It is arranged between bottom and valve seat 36 and pushes away circle 38 manually, hand push rod 34 is connected with the manual circle 38 that pushes away.Pass through in pilot valve epicoele Pilot hole pressure release, when electromagnetic coil 31 is powered, overcoming the elastic force of second spring 35 to lift dynamic iron core 37 by electromagnetic force makes scene 2 Hydraulic fluid port is opened;When power-off, under the spring force of second spring 35 and the gravity of dynamic iron core 37, dynamic iron core 37 resets, scene 2 Hydraulic fluid port is closed.When pressing hand push rod 34, circle 38 will be pushed away manually by thrust and pushed up, and then boost dynamic iron core 37 to make two Oil outlet is opened;When unclamping hand push rod 34, under the spring force of second spring 35 and the gravity of dynamic iron core 37, dynamic iron core 37 reset, and two oil outlets are closed.
The second spring 35 of electromagnetic priority valve 3 and electromagnetic coil 31 have carried out intensive treatment, and dynamic iron core 37 in the present invention Upper end carry out embedded turning and form insert structure 371, eliminate electromagnetic force primary magnetic field effect, allow dynamic iron core 37 in electromagnetic wire The initial magnetic field that circle 31 is powered is failure to actuate, i.e., the magnetic induction intensity only generated when the magnetic field intensity maximum of electromagnetic coil 31 It can just overcome the spring-force driven dual of second spring 35 that dynamic iron core 37 is made to act, so that anti-interference ability of the present invention carries significantly It rises, to be more suitable for the potroom high-intensity magnetic field working environment of aluminium electroloysis industry.
As shown in fig. 7, stay wire displacement sensor 5 includes a shell 51, which is by clockwork spring end cap 515, shell 513, the closed shell that firm banking 514, fixed chuck 517 and outer cover 519 are formed, clockwork spring end cap 515 are arranged in shell 513 Outer end forms fastening clockwork spring storehouse 516, shell 513 and the opposite engagement shape of firm banking 514 between clockwork spring end cap 515 and shell 51 At line wheel storehouse 511, the fixed chuck 517 of outer end fixed setting of firm banking 514, fixed chuck 517 is combined formation with outer cover 519 Signal converts storehouse 512.Rotation axis 53 is equipped with by the support of isolating seal bearing 52 in line wheel storehouse 511 and signal conversion storehouse 512, And line wheel storehouse 511 and signal conversion storehouse 512 are mutually separated and sealed by isolating seal bearing 52.In line wheel storehouse 511 Line wheel 54 is installed in rotation axis 53, drawstring 55 is wound in line wheel 54, and the middle part evagination of line wheel 54 forms a fastening end 541, and It stretches into fastening clockwork spring storehouse 516, setting can be by the elastic fastening clockwork spring that make the work of line wheel 54 rotate counterclockwise on fastening end 541 57.String holes 5111 is set on the side wall in line wheel storehouse 511, and is provided with end socket 5112 in string holes, cord hole 5113 is set in the middle part of end socket. One end of the drawstring 55 is fixedly connected with line wheel 54, and the other end stretches out shell 51 through cord hole 5113 and connect with sensor connecting rod 7, And under the pulling force effect of sensor connecting rod 7, line wheel 54 overcomes the elastic force of fastening clockwork spring 57 and rotates clockwise, to make Drawstring 55 is drawn out line wheel storehouse 511.The drawstring 55 is preferably made of 316L stainless steel alloys.In signal conversion storehouse 512 Rotation axis 53 on be installed with Flywheel disc 56, which is made of opaque material, and on the circumference of Flywheel disc 56 Multiple through-holes 561 are evenly distributed with, each through-hole 561 is equal at a distance from rotation axis 53.A photoelectricity is arranged in the side of Flywheel disc 56 Transmitter 562, the other side is oppositely arranged a photelectric receiver 563, and photoemitter 562 and photelectric receiver 563 fix peace Mounted in the outer end of fixed chuck 517, and the rotational trajectory setting of each through-hole of face 561, the output cable of photelectric receiver 563 are stretched Go out outside shell 51.
As shown in figure 8, sensor connecting rod 7 is with cylinder tup C connection structures, in the body of rod 74 of sensor connecting rod 7 Bulb 72 is arranged through fastening thread 73 in lower end, and after pedestal 71 is arranged in the connecting hole of cylinder tup C, bulb 72 is placed in pedestal In 71, and gland 76 is placed, is caught in anti-dropout slotting 75.Pedestal 71 is with gland 76 for wrapping up bulb 72 so that 72 energy of bulb Easily it is freely rotated inside it;The effect of anti-dropout slotting 75 is to be neither easy to take off after making bulb 72 be mounted in gland 76 It falls, and can be freely rotated.
When crust breaking acts, pilot control valve body 3 is opened, so that the epicoele 84 of cylinder is entered high pressure gas, piston 9 is in high pressure Moved end 21 is pressed by the elastic force for the first spring 22 for overcoming falling stop plunger 2 under the action of gas, piston 9 drives piston rod 91, sensor connecting rod 7 starts to move downward together, while sensor connecting rod 7 drives the drawstring 55 of stay wire displacement sensor 5 Move together, drawstring 55 be further driven to line wheel 54, rotation axis 53 and Flywheel disc 56 overcome fastening clockwork spring 57 elastic force do it is suitable Hour hands rotate, and Flywheel disc 56 is in rotary course, when a through-hole 561 and photoemitter 562, photelectric receiver 563 are located at together When on one straight line, the signal that photoemitter 562 is sent out receives and sends a pulse signal by photelectric receiver 563, and every By a through-hole 561, photelectric receiver 563 sends a pulse signal, and the pulse signal that photelectric receiver 563 is sent is outer Portion's controller is received and is counted, outside the umber of pulse that photelectric receiver 563 is received Flywheel disc corresponding with adjacent through-holes 561 All arc length are multiplied, you can obtain the pull-out length of drawstring 55(The displacement for the piston being connect with drawstring 55).When pressure shell cylinder retracts, Under the resilient force of fastening clockwork spring 7, line wheel 4 and Flywheel disc 6 is driven to rotate counterclockwise by rotation axis 3, drawstring 5 is received It returns.In the present embodiment, the effect of isolating seal bearing 2 be support rotating axis 3 and isolation signals conversion storehouse 12 and line wheel storehouse 11 it Between greasy dirt so that photoemitter 62 and photelectric receiver 63 can work normally, and externally output is intermittent for photelectric receiver 63 Pulse electrical signal.

Claims (10)

1. a kind of pressure shell cylinder that real-time stroke is controllable, including cylinder body(8), the upper end of cylinder body is equipped with upper end cover(81), lower end is set There is bottom end cover(82), which is characterized in that
The middle part of the upper end cover is equipped with the opening being connected to inner chamber of cylinder block(811), the middle part of the bottom end cover is equipped with and cylinder body The opening of inner cavity connection(821), upper end cover gab small end cover(83)Envelope is set, and the side wall of upper end cover is equipped with hydraulic fluid port A, bottom end cover Side wall be equipped with hydraulic fluid port B;
The inner cavity of the cylinder body is equipped with piston(9), which is divided into epicoele by inner chamber of cylinder block(84)And cavity of resorption(85), epicoele with Hydraulic fluid port A connections, cavity of resorption are connected to hydraulic fluid port B, and the upper end fixed setting of piston can enter the back seat of upper end cover gab(93), piston Lower end be fixedly installed piston rod(91), piston rod stretches out lower end cover gab and cylinder tup(C)It links into an integrated entity;
One cylinder of axially hollow formation of the piston rod(92), a sensor connecting rod(7)Clearance fit is arranged in the cylinder It is interior, and the upper end connection of sensor connecting rod is located at the stay wire displacement sensor at the top of the small end cover(5), sensor connecting rod Lower end link into an integrated entity with cylinder tup;
Electromagnetic priority valve is arranged in the outside of the cylinder body(3), an oil outlet of electromagnetic priority valve is connected to hydraulic fluid port A, another fuel-displaced Mouth is connected to hydraulic fluid port B, and dust-proof muffler is arranged in exhaust outlet(1).
2. a kind of controllable pressure shell cylinder of real-time stroke according to claim 1, which is characterized in that the bracing wire displacement passes Sensor, including a shell(51), the inner cavity of the shell passes through isolating seal bearing(52)Support is equipped with rotation axis(53), every Housing cavity is divided into line wheel storehouse from sealing bearing(511)Storehouse is converted with signal(512);In the rotation axis in line wheel storehouse Line wheel is installed(54), drawstring is wound in line wheel(55), and the middle part evagination of line wheel forms a fastening end(541), set on fastening end Setting can make line wheel make the fastening clockwork spring rotated counterclockwise by elasticity(57);One end of the drawstring is fixedly connected with line wheel, separately Shell is stretched out in one end and the upper end of the sensor connecting rod is connected and fixed;The fixed peace in the rotation axis in signal conversion storehouse Equipped with the Flywheel disc made of opaque material(56), multiple through-holes are evenly distributed on the circumference of Flywheel disc(561), each through-hole With it is equal at a distance from rotation axis;A photoemitter is arranged in the side of the Flywheel disc(562), the other side is oppositely arranged a photoelectricity Receiver(563), and the rotational trajectory setting of photoemitter and photelectric receiver difference each through-hole of face, photelectric receiver Output cable stretches out outside shell.
3. a kind of controllable pressure shell cylinder of real-time stroke according to claim 2, which is characterized in that the shell is by sending out End cap(515), shell(513), firm banking(514), fixed chuck(517)And outer cover(519)The closed shell of formation, hair End cap, which is arranged between the outer end of shell, clockwork spring end cap and shell, forms fastening clockwork spring storehouse(516), shell and firm banking phase The line wheel storehouse is formed to engagement, the fixing card for installing the isolating seal bearing is fixedly installed in the outer end of firm banking The photoemitter and photelectric receiver is fixedly mounted in the outer end of disk, fixed chuck, and fixed chuck is combined to form institute with outer cover State signal conversion storehouse(512).
4. a kind of controllable pressure shell cylinder of real-time stroke according to claim 2, which is characterized in that the side in the line wheel storehouse String holes is set on wall(5111), and end socket is provided in string holes(5112), the cord hole stretched out for drawstring is arranged in end socket middle part (5113).
5. a kind of controllable pressure shell cylinder of real-time stroke according to claim 1, which is characterized in that the side of the upper end cover Wall is equipped with plunger hole(812), card slot is set on the back seat of the piston(94), plunger hole is interior to be arranged falling stop plunger(2), institute Epicoele is stated without under barometric information, falling stop plunger, which stretches into card slot, prevents piston from sliding downwards.
6. a kind of controllable pressure shell cylinder of real-time stroke according to claim 1, which is characterized in that the cylinder internal clearance It is equipped with a guider(10), the guider is interior to be arranged guide collar(6), the sensor connecting rod is through being oriented to ring gap In the guider.
7. a kind of controllable pressure shell cylinder of real-time stroke according to claim 1, which is characterized in that the lower end of the piston Insulating trip is arranged in face(4).
8. a kind of controllable pressure shell cylinder of real-time stroke according to claim 1, which is characterized in that the dust-proof muffler It include the hush pipe being connect with the gas vent of the electromagnetic priority valve(11), the bottom hollow out of the hush pipe, and hush pipe in from It is interior to outer to be sequentially set with multi-disc holly strip(12), noise reduction tube inner chamber is divided into multiple sections, each section by multi-disc holly strip The different dust-proof quieter material of interior setting(13), outer baffle clamp spring is arranged in the bottom of outermost layer holly strip(14).
9. a kind of controllable pressure shell cylinder of real-time stroke according to claim 1, which is characterized in that the electromagnetic priority valve Dynamic iron core(37)Upper end formed insert structure(371).
10. a kind of controllable pressure shell cylinder of real-time stroke according to claim 1, which is characterized in that the sensor connects Bulb is arranged in the lower end of extension bar(72), the connecting hole of the cylinder tup is interior to be arranged pedestal(71), bulb be placed in pedestal in, and Gland is placed on bulb(76), gland top is caught in anti-dropout slotting(75).
CN201811021355.3A 2018-09-03 2018-09-03 Shell pressing cylinder with controllable real-time travel Active CN108757634B (en)

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CN201858958U (en) * 2009-12-18 2011-06-08 北京泰泽科技开发有限公司 Stay wire displacement sensor for underwater use
CN202139304U (en) * 2011-04-13 2012-02-08 沈阳银海机械设备制造有限公司 Constant-volume blanking device with resetting-closing device
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CN103498834A (en) * 2013-10-23 2014-01-08 应俊波 Device and method for feeding back position of straight-stroke pneumatic actuator
CN203532409U (en) * 2013-11-07 2014-04-09 中联重科股份有限公司 Extending and retracting state detection device of support leg
CN205582478U (en) * 2016-03-09 2016-09-14 中国石油化工股份有限公司 Simple silencer
CN106835197A (en) * 2015-12-04 2017-06-13 王建军 Intellectual crust breaking air cylinder
CN207298242U (en) * 2017-08-04 2018-05-01 浙江吉鑫祥叉车制造有限公司 A kind of hydraulic pressure support leg

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1981002044A1 (en) * 1980-01-04 1981-07-23 Mecman Ab Locking device for fluid cylinders
CN2584616Y (en) * 2002-12-16 2003-11-05 阜新市液压气动配套厂 High-temp. resistance, self-lubrication, mechanical anti-drop crust breaknig cylinder
DE202004008474U1 (en) * 2004-05-27 2004-07-29 Festo Ag & Co. Crust breaking cylinder with a piston rod which breaks the crust by direct impact useful for breaking the crust of a melt, especially a molten aluminum melt
CN201553788U (en) * 2009-11-13 2010-08-18 新疆众和股份有限公司 Gas transmitting and exhausting device for crust breaking cylinder
CN201858958U (en) * 2009-12-18 2011-06-08 北京泰泽科技开发有限公司 Stay wire displacement sensor for underwater use
CN201636111U (en) * 2009-12-31 2010-11-17 无锡市华通气动制造有限公司 Crust breaking air cylinder with intelligent aluminum electrolytic cell
CN202139304U (en) * 2011-04-13 2012-02-08 沈阳银海机械设备制造有限公司 Constant-volume blanking device with resetting-closing device
US20120312157A1 (en) * 2011-06-13 2012-12-13 Mac Valves, Inc. Pneumatic system for controlling aluminum bath crust breaker
CN102828202A (en) * 2012-09-17 2012-12-19 北京爱社时代科技发展有限公司 Novel intelligent crust breaking cylinder
CN103498834A (en) * 2013-10-23 2014-01-08 应俊波 Device and method for feeding back position of straight-stroke pneumatic actuator
CN203532409U (en) * 2013-11-07 2014-04-09 中联重科股份有限公司 Extending and retracting state detection device of support leg
CN106835197A (en) * 2015-12-04 2017-06-13 王建军 Intellectual crust breaking air cylinder
CN205582478U (en) * 2016-03-09 2016-09-14 中国石油化工股份有限公司 Simple silencer
CN207298242U (en) * 2017-08-04 2018-05-01 浙江吉鑫祥叉车制造有限公司 A kind of hydraulic pressure support leg

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