The catalyzer of ethene and the direct synthesizing styrene of benzene
The present invention relates to a kind of ethene and benzene one-step synthesis vinylbenzene catalyst for reaction.
Vinylbenzene is to produce plastics and elastomeric important source material, and producing cinnamic method at present both at home and abroad all is to adopt two step method, at first generates ethylbenzene by benzene and ethylene alkylation, generates vinylbenzene by ethylbenzene dehydrogenation again, promptly
The free energy △ G of the first step alkylated reaction wherein
0
(1)=-67.18KJ/mol be easy to carry out, but it is a strong exothermal reaction that catalyzer is easy to coking, the △ G of the second step dehydrogenation reaction
0
(2)=83.2KJ/mol, K
P2=2.61 * 10
-15, under the normal conditions, react and to carry out, but this reaction is thermo-negative reaction that elevated temperature helps the carrying out that react, and dehydrogenation reaction also to be subjected to the equilibrated restriction.Although adopt the liquid phase hydrocarbonylation to shift balance with employing negative dehydrogenation and membrane separation technique to this two-step reaction at present with the coking that overcomes catalyzer, balance is moved to generating cinnamic direction, these all are non-fundamental measures.The improvement of catalyzer and reaction process in recent years makes cinnamic production near the limit, therefore presses for research and development and produces cinnamic novel process.Reaction by benzene and the direct synthesizing styrene of ethene " single stage method " is feasible,
The △ G of " single stage method "
0
(3)=16.02KJ/mol is than the △ G of dehydrogenation reaction
0
(2)Much smaller, K
P3=1.56 * 10
-3K than dehydrogenation reaction
P2Much bigger, be easy to break through the equilibrated restriction, so " single stage method " reaction is more much easier than dehydrogenation reaction.By benzene and ethene " single stage method " directly the key of the reaction of synthesizing styrene be the research of catalyzer." single stage method " catalyst for reaction should have alkylating, and dehydrogenation functionality is arranged again.
The object of the invention provides a kind of ethene and direct synthesizing styrene catalyst for reaction of benzene " single stage method " of being used for, for a new route of synthesis is opened up in cinnamic production.
Catalyzer of the present invention is to load on the carrier with active constituent to form.Its carrier is a zeolite molecular sieve, and active phase composite is AaBbOx, and wherein A is a basic metal, alkaline-earth metal and thulium (as Li, K, Rb, Cs, Mg, La, elements such as Ce) one or more in, B are transition metal and III A, IV A, V A, and VI A family element (as V, Cr, Mo, W, Mn, Fe, Co, Ni, Pt and Bo, Sn, Pb, P, elements such as Bi) one or more in, the content of carrier is 10~90%wt usually, each element a, the relative content of b (based on carrier) is respectively a=0.1~10, b=0.1~20, the content commonly used of carrier is 40~80%wt, a, the best relative content (based on carrier) of b is respectively a=0.2~0.5, b=0.4~10.
Preparation of catalysts method of the present invention is as follows: (1) zeolite molecular sieve is used NH earlier under 50~100 ℃
4Cl is exchanged into NH
4The type zeolite is used the NH of 5%~10%wt usually
4Cl is exchanged into NH by liquid-solid ratio 2/1~10/1
4The type zeolite got H type zeolite in 3~5 hours then 110 ℃ of oven dry down, and 400~550 ℃ of following roastings; (2) with pickling process with active constituent loading on H type zeolite, after the drying again under 400~700 ℃, 3~18 hours zeolite catalysts that get product of roasting in the air atmosphere.
Catalyzer of the present invention is used for ethene and the cinnamic reaction of benzene one-step synthesis, at reaction pressure 0.1~1.0MPa, and 400 ℃~700 ℃ of temperature of reaction, benzene/ethene=(1.0~15.0)/1.0, air speed (gC
2/ H
4/ gCat.h)=0.2~2.0 h
-1Reaction conditions under, C
2H
4Transformation efficiency can be up to 100%, cinnamic selectivity can be up to 65.2%.
Catalyzer of the present invention has alkylation and dehydrogenation functionality simultaneously, is used for ethene and benzene synthesizing styrene, can directly synthesize in " step ", thereby opened up a new way for vinylbenzene is synthetic, not only but shortened process reduces investment cost, but also can cut down the consumption of energy.
Further specify the present invention by the following examples.
Example 1, this routine carrier HZSM-5 zeolite molecular sieve, the activity of such catalysts component contains Mg, La, P, Fe element.Earlier the NaZSM-5 zeolite molecular sieve is used 10%wt NH down at 95 ℃
4Cl gets NH 3 times by liquid-solid ratio 5/1 exchange
4ZSM-5,110 ℃ of oven dry down, 550 ℃ of following roastings obtained the HZSM-5 zeolite in 5 hours, with (the NH of capacity then
4) H
2PO
4The aqueous solution place beaker with the P(of load 10%wt based on HZSM-5), in addition with the OMg(NO of capacity
3)
26H
2The O aqueous solution also place beaker with the Mg(of load 5%wt based on HZSM-5), the La(NO of capacity
3) O
3XH
2O(La
2O
3Content is 40%) aqueous solution also is added in the beaker, with the La(of load 0.5%wt based on HZSM-5), again with (NH
4)
3Fe(C
2O
4)
33H
2The O aqueous solution also is added in the beaker with load α-Fe
2O
3, 10%wt(is based on HZSM-5), adding the volume that water makes steeping fluid volume and carrier simultaneously is 1: 1.The good back of dipping 110 ℃ dry down, 650 ℃ of following roastings 12 hours, catalyzer gets product.Contain 4.8%wt Mg in the catalyzer, 0.48%wt La, 9.5%wt P, 9.6%wt α-Fe
2O
3(based on carrier HZSM-5).
Example 2, this routine carrier HZSM-5 zeolite molecular sieve, the activity of such catalysts component contains Mg, La, P, Fe, Pt, Sn element.Its preparation process is with example 1, and steeping fluid is except using (NH
4) H
2PO
4, Mg(NO
3)
26H
2O, La(NO
3)
2XH
2O, (NH
4)
3Fe(C
2O
4)
33H
2Outside the O, the Platinic chloride that also adds capacity with the Pt(of load 0.4%wt based on HZSM-5), also add an amount of SnCl simultaneously
45H
2O is with the Sn of load 0.5%wt, and adding water at last, to make the volume of steeping fluid and the volume ratio of carrier be 1: 1, after dipping is good, 110 ℃ dry down, and 650 ℃ of following roastings 12 hours, catalyzer got product.Contain 4.8%wt Mg in the catalyzer, 0.46%wt La, 9.6%wt P, 9.8%wt α-Fe
2O
3, 0.38%wt Pt, 0.49%wt Sn(is based on carrier HZSM-5).
Example 3, ethene and the cinnamic reaction of benzene one-step synthesis, catalyst system therefor is example 1 catalyzer.Catalyzer activates 2 hours under 550 ℃ earlier in air atmosphere, be 500~600 ℃ in temperature of reaction, and reaction pressure is normal pressure (0.1MPa), and benzene/ethylene ratio is 10/1, air speed (gC
2H
4Under/gCat.h)=1.0 reaction conditions, C
2H
4Transformation efficiency be 100%, toluene, ethylbenzene, cinnamic selectivity are respectively 7.7%, 61.8%, 30.5%.
Example 4, ethene and the cinnamic reaction of benzene one-step synthesis, catalyst system therefor is example 2 catalyzer.Catalyzer activates 2 hours under 550 ℃ earlier in air atmosphere, be 500~600 ℃ in temperature of reaction, and reaction pressure is normal pressure (0.1MPa), and benzene/ethylene ratio is 10/1, air speed (gC
2H
4Under/gCat.h)=1.0 reaction conditions, C
2H
4Transformation efficiency be 100%, toluene, ethylbenzene, cinnamic selectivity are respectively 6.3%, 28.5% and 65.2%.
The table I is the performance of each preformed catalyst.
The table I
Catalyzer composition/carrier |
C
2H
4Transformation efficiency
|
Selectivity |
Toluene |
Ethylbenzene |
Vinylbenzene |
0.50%La,9.6%Fe
2O
3/HZSM-5
|
85.3% |
3.4% |
77.8% |
18.8% |
0.64%La,0.32%Cs, 9.6%Fe
2O
3/HY
|
62.8% |
9.2% |
64.4% |
26.4% |
4.8%Mg,0.48La,9.5%P, 9.6%Fe
2O
3/HZSM-5
|
100% |
7.7% |
61.8% |
30.5% |
4.8%Mg,0.46%La,9.6%P, 9.8%Fe
2O
3,0.38%Pt, 0.4%Sn/HZSM-5
|
100% |
6.3% |
28.5% |
65.2% |