CN108754932A - A kind of carbon fibre initial rinse machine gluing weight method of adjustment - Google Patents
A kind of carbon fibre initial rinse machine gluing weight method of adjustment Download PDFInfo
- Publication number
- CN108754932A CN108754932A CN201810602088.2A CN201810602088A CN108754932A CN 108754932 A CN108754932 A CN 108754932A CN 201810602088 A CN201810602088 A CN 201810602088A CN 108754932 A CN108754932 A CN 108754932A
- Authority
- CN
- China
- Prior art keywords
- adjustment
- glue
- glue spreader
- carbon fibre
- initial rinse
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 30
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 25
- 229910052799 carbon Inorganic materials 0.000 title claims abstract description 25
- 239000000835 fiber Substances 0.000 title claims abstract description 17
- 238000004026 adhesive bonding Methods 0.000 title abstract description 17
- 239000003292 glue Substances 0.000 claims abstract description 56
- 239000011347 resin Substances 0.000 claims abstract description 18
- 229920005989 resin Polymers 0.000 claims abstract description 18
- 230000008569 process Effects 0.000 claims abstract description 16
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 15
- 239000004917 carbon fiber Substances 0.000 claims abstract description 15
- 239000012528 membrane Substances 0.000 claims abstract description 14
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 14
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 238000009941 weaving Methods 0.000 claims abstract description 8
- 238000003723 Smelting Methods 0.000 claims abstract description 6
- 239000004744 fabric Substances 0.000 description 8
- 238000002474 experimental method Methods 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000007598 dipping method Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 238000004260 weight control Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Reinforced Plastic Materials (AREA)
Abstract
The invention discloses a kind of carbon fibre initial rinse machines to glue weight method of adjustment, carbon fibre initial rinse machine includes the top paper bowl, adjustment roller and glue spreader of rotation driven, it is provided with melten gel mechanism above adjustment roller and glue spreader, weaving carbon fiber to be glued is wrapped on the paper bowl of top, and this method is by adjusting following process parameter：A. control ambient temperature is 22 DEG C~25 DEG C, and relative humidity is 20%~60%；B. the temperature of control glue-smelting machine structure resin glue is 70 DEG C~80 DEG C；C. the gap of control adjustment roller and glue spreader is 0.04~0.2mm；D. the speed of control adjustment roller is 2~10 revs/min；E. ensure aforementioned four process parameter value it is constant, by adjusting glued membrane on the adjustment of rotational speed of glue spreader unit area weight：The upper glued membrane of w grams/m of weight is obtained, then the rotating speed for adjusting glue spreader is（w±2）Rev/min.The present invention adjusts gluing weight by converting the rotating speed of glue spreader so that the adjustment for gluing weight is more accurate, easy to adjust.
Description
Technical field
The present invention relates to carbon cloth Weight control technical fields, are carried out on carbon fiber especially by carbon fibre initial rinse machine
The method of adjustment of glued membrane grammes per square metre.
Background technology
Carbon cloth is commonly used reinforcement material during building is reinforced, when buying carbon cloth, with carbon cloth
Grammes per square metre selects, such as 200g/m2,300g/m2Deng.It is honest operation to being rigid in checking up for carbon cloth grammes per square metre for producer
Premise, for consumers, the carbon cloth grammes per square metre of standard is the source trusted and the premise of mutual cooperation.
Gluing processing is carried out after carbon fiber surface treated, effect is to protect the table generated after surface treatment of carbon fibers
Face activity, enhances the adhesive fastness of carbon fiber and matrix resin, prevents the generation of lousiness, while can keep original elasticity.
Application No. is 201110183703.9 patents to disclose " gluing clearance adjustment system of carbon fiber prepreg machine ", passes through
The adjustment for gluing gap controls the thickness of gluing, but removes to calculate the grammes per square metre of carbon cloth, meter again by adjusting gluing thickness
Calculation process is complicated, and the grammes per square metre of obtained carbon cloth is inaccurate.
Invention content
The purpose of the present invention is to provide a kind of carbon fibre initial rinse machine glue weight method of adjustment, pass through control carbon fiber
The process parameter of pre- dipping machine realizes accurately controlling for gluing weight.
The invention discloses a kind of carbon fibre initial rinse machines to glue weight method of adjustment, and the carbon fibre initial rinse machine includes setting
The top paper bowl, adjustment roller and glue spreader of the rotation driven in rack are set, is provided with above the adjustment roller and glue spreader
Melten gel mechanism, the melten gel mechanism make resin glue melt and drop onto on the mutual cooperation face of glue spreader and adjustment roller, wait for
The weaving carbon fiber of glue is wrapped on the paper bowl of top, and this method is by adjusting following process parameter：
A. the gap of control adjustment roller and glue spreader is 0.04~0.2mm；
B. the rotating speed of control adjustment roller is 2~10 revs/min；
Ensure above-mentioned operation parameter value it is constant, by adjusting glued membrane on the adjustment of rotational speed of glue spreader unit area weight
Amount：The upper glued membrane of w grams/m of weight is obtained, then the rotating speed for adjusting glue spreader is (w ± 2) rev/min.
Preferably, further include two process parameters of adjustment：C. control ambient temperature is 22 DEG C~25 DEG C, and relative humidity is
20%~60%；D. the temperature of control glue-smelting machine structure resin glue is 70 DEG C~80 DEG C.
Wherein, adjustment process parameter d：The temperature for controlling glue-smelting machine structure resin glue is 75 DEG C.
Wherein, adjustment process parameter a：The gap of control adjustment roller and glue spreader is 0.08mm.
Wherein, adjustment process parameter b：The speed of control adjustment roller is 5 revs/min.
Compared with prior art, of the invention to has the following advantages：The present invention fixes the adjustment roller of carbon fibre initial rinse machine
With the gap of glue spreader, gluing weight is adjusted by converting the rotating speed of glue spreader so that the adjustment for gluing weight is more accurate,
Glue spreader rotating speed can be realized by automatically controlling, easy to adjust.Control adjustment roller can be prevented with certain rotating speed low speed rotation
Hardening of resin ensures that resin is continuously and uniformly coated on glue spreader.
Description of the drawings
Fig. 1 is the structural schematic diagram of carbon fibre initial rinse machine.
Fig. 2 is the schematic front view of Fig. 1.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right
Invention is further elaborated.
The invention discloses a kind of carbon fibre initial rinse machines to glue weight method of adjustment.It please refers to shown in Fig. 1, Fig. 2, the carbon fiber
The top paper bowl 4, adjustment roller 2 and glue spreader 3 that pre- dipping machine includes the rotation driven being arranged in rack 1 are tieed up, roller 2 and gluing are adjusted
3 top of roller is provided with melten gel mechanism 5, and melten gel mechanism 5 makes resin glue melt and drops onto glue spreader 3 and adjust the phase interworking of roller 2
On conjunction face.When production, weaving carbon fiber 6 to be glued is wrapped on the paper bowl 4 of top, weaving carbon fiber 6 is stretched out by unreeling end, so
After be wrapped in top paper bowl 4 on be back to again winding end.Start melten gel mechanism 5 to heat, the resin glue fusing in melten gel mechanism 5 falls into tune
Between whole roller 2 and glue spreader 3, then start driving mechanism, under the rotation of glue spreader 3, can by resin glue toward top paper bowl 4 on
Gluing on weaving carbon fiber 6 enters winding end after gluing on weaving carbon fiber 6 and is wound.In this course, tune of the present invention
Whole following process parameter controls the gluing weight on weaving carbon fiber surface：
1. it is 22 DEG C~25 DEG C to control ambient temperature, relative humidity is 20%~60%；
The temperature of 2 control glue-smelting machine structure resin glues is 70 DEG C~80 DEG C；
The gap of 3 control adjustment rollers and glue spreader is 0.04~0.2mm；
The rotating speed of 4 control adjustment rollers is 2~10 revs/min.
5 ensure that the value of aforementioned four process parameter is constant, by adjusting glued membrane on the adjustment of rotational speed of glue spreader in unit plane
Long-pending weight：The upper glued membrane of w grams/m of weight is obtained, then the rotating speed for adjusting glue spreader is (w ± 2) rev/min.
Table 1 is the test experiments of upper glued membrane weight.
Table 1 is outer 25 DEG C warm, test experiments data in 50% workshop of relative humidity
From actual experiment test, when the speed for adjusting roller is less than 2 revs/min, general fat is easy solidification so that gluing
Roller surface can not be formed continuously the resin of uniform thickness.When resin temperature is higher than 80 degree, then upper glued membrane softening degree is high, and bonding is strong
Degree reduces.When resin temperature is less than 70 degree, resin is easy crystallization, and viscosity weakens.The humidity of external environment is excessive, is easy to cause tree
The fat glue moisture absorption, it is not easy to cure.And ambient humidity is too low, glue is too fastly dry.Therefore above-mentioned parameter is adjusted to the present invention
In the range of, the rotating speed for adjusting glue spreader is w revs/min, the error range of the grammes per square metre of obtained upper glued membrane at w grams/m
Within.The upper glued membrane that obtain w grams/m of weight, the then rotating speed for adjusting glue spreader are (w ± 2) rev/min, you can
To the upper glued membrane of more accurate required grammes per square metre.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
With within principle, any modification, equivalent substitution, improvement and etc. done should be included within the scope of protection of the invention god.
Claims (5)
1. a kind of carbon fibre initial rinse machine glues weight method of adjustment, the carbon fibre initial rinse machine include be arranged in rack by
The top paper bowl, adjustment roller and glue spreader of rotation are driven, melten gel mechanism is provided with above the adjustment roller and glue spreader, it is described
Melten gel mechanism makes resin glue melt and drops onto on the mutual cooperation face of glue spreader and adjustment roller, and weaving carbon fiber to be glued twines
It is wound on the paper bowl of top, which is characterized in that adjust following process parameter：
A. the gap of control adjustment roller and glue spreader is 0.04~0.2mm；
B. the rotating speed of control adjustment roller is 2~10 revs/min；
Ensure above-mentioned operation parameter value it is constant, by adjusting glued membrane on the adjustment of rotational speed of glue spreader unit area weight：
The upper glued membrane of w grams/m of weight is obtained, then the rotating speed for adjusting glue spreader is（w±2）Rev/min.
2. carbon fibre initial rinse machine as described in claim 1 glues weight method of adjustment, it is characterised in that：Further include that adjustment is following
Process parameter：
C. control ambient temperature is 22 DEG C~25 DEG C, and relative humidity is 20%~60%；
D. the temperature of control glue-smelting machine structure resin glue is 70 DEG C~80 DEG C.
3. carbon fibre initial rinse machine as claimed in claim 2 glues weight method of adjustment, it is characterised in that：Adjust process parameter d：
The temperature for controlling glue-smelting machine structure resin glue is 75 DEG C.
4. the carbon fibre initial rinse machine as described in claims 1 or 2 or 3 glues weight method of adjustment, it is characterised in that：Adjust process
Parameter a：The gap of control adjustment roller and glue spreader is 0.08mm.
5. carbon fibre initial rinse machine as claimed in claim 4 glues weight method of adjustment, it is characterised in that：Adjust process parameter b：
The speed of control adjustment roller is 5 revs/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810602088.2A CN108754932A (en) | 2018-06-12 | 2018-06-12 | A kind of carbon fibre initial rinse machine gluing weight method of adjustment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810602088.2A CN108754932A (en) | 2018-06-12 | 2018-06-12 | A kind of carbon fibre initial rinse machine gluing weight method of adjustment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108754932A true CN108754932A (en) | 2018-11-06 |
Family
ID=64021873
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810602088.2A Pending CN108754932A (en) | 2018-06-12 | 2018-06-12 | A kind of carbon fibre initial rinse machine gluing weight method of adjustment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108754932A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5580570A (en) * | 1978-12-04 | 1980-06-17 | Celanese Corp | Controlling * distributing and monitoring method and apparatus for liquid |
| CN102294846A (en) * | 2011-06-10 | 2011-12-28 | 泰安市瑞祥复合材料有限公司 | CF mesh reinforced carbon fiber prepreg and production technology thereof |
| CN103506250A (en) * | 2013-09-18 | 2014-01-15 | 江门市蓬江区盈通塑胶制品有限公司 | Paperless hot melting coating device and technology |
| CN106009531A (en) * | 2016-05-20 | 2016-10-12 | 江苏兆鋆新材料股份有限公司 | Method for preparing high-rigidity high-modulus carbon fiber prepreg |
| CN207308217U (en) * | 2017-10-13 | 2018-05-04 | 厦门复晟复合材料有限公司 | The release liners glue spreader of broad-width-adjustable |
-
2018
- 2018-06-12 CN CN201810602088.2A patent/CN108754932A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5580570A (en) * | 1978-12-04 | 1980-06-17 | Celanese Corp | Controlling * distributing and monitoring method and apparatus for liquid |
| CN102294846A (en) * | 2011-06-10 | 2011-12-28 | 泰安市瑞祥复合材料有限公司 | CF mesh reinforced carbon fiber prepreg and production technology thereof |
| CN103506250A (en) * | 2013-09-18 | 2014-01-15 | 江门市蓬江区盈通塑胶制品有限公司 | Paperless hot melting coating device and technology |
| CN106009531A (en) * | 2016-05-20 | 2016-10-12 | 江苏兆鋆新材料股份有限公司 | Method for preparing high-rigidity high-modulus carbon fiber prepreg |
| CN207308217U (en) * | 2017-10-13 | 2018-05-04 | 厦门复晟复合材料有限公司 | The release liners glue spreader of broad-width-adjustable |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR20010039562A (en) | Process for manufacturing a composite tape formed from reinforcing fibres and fibres of a thermoplastic organic material | |
| CN107280864A (en) | Ultra-thin compound core body product and its manufacturing system | |
| CN104815557B (en) | A kind of process units and its method of hollow fibre membrane component | |
| HUE033121T2 (en) | Consolidated fibre bundle | |
| JP2009274412A (en) | Manufacturing process of unidirectional sheet base material consisting of discontinuous fibers | |
| CN104407422B (en) | High anti-torsion fibre ribbon and its manufacture method | |
| CN108754932A (en) | A kind of carbon fibre initial rinse machine gluing weight method of adjustment | |
| CN208447930U (en) | Ultra-thin compound core body product and its manufacturing system | |
| JP3575718B2 (en) | Manufacturing method of tow prepreg | |
| WO2010107119A1 (en) | Process and device for producing composite container | |
| JP2007185827A (en) | Filament winding apparatus | |
| JP2005335296A (en) | Manufacturing method of tow prepreg | |
| CA2975658C (en) | Method and apparatus for producing a preform | |
| CN211057383U (en) | Fibre single-chip machine | |
| JP2022547833A (en) | Prepreg master roll, slit tape and method | |
| CN108525932A (en) | A kind of braided fiber dry method automatic double surface gluer and glue spreading method | |
| WO2015014021A1 (en) | Apparatus and method for making anti-counterfeit labels by online adding fibers and covering films | |
| JP2014148573A (en) | Method for manufacturing tow prepreg | |
| CN111823439B (en) | Preparation method of ultrathin and ultra-soft prepreg tows for automatic fiber laying | |
| JPH10404A (en) | Production of prepreg and apparatus therefor | |
| CN209144333U (en) | A kind of fiber thermo-fuse wire-drawing frame | |
| CN110525007A (en) | Glass fabric trimming equipment | |
| CN207643517U (en) | A kind of glass fiber reinforced plastic membrane heating device | |
| JP2010116649A (en) | Method for producing carbon fiber package | |
| CN207374799U (en) | A kind of both sides are equipped with the gluing machine core of compression spring |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181106 |