CN108754877A - The production line and its production technology of spunbond pulp non-woven cloth - Google Patents

The production line and its production technology of spunbond pulp non-woven cloth Download PDF

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Publication number
CN108754877A
CN108754877A CN201810786131.5A CN201810786131A CN108754877A CN 108754877 A CN108754877 A CN 108754877A CN 201810786131 A CN201810786131 A CN 201810786131A CN 108754877 A CN108754877 A CN 108754877A
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China
Prior art keywords
assembly line
layer
web
layer assembly
spunbond
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CN201810786131.5A
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Chinese (zh)
Inventor
侯涛
李俊
李建锋
邵朝兵
田茜
贾伟锋
田家川
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Zhengzhou Yu Xin Mstar Technology Ltd
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Zhengzhou Yu Xin Mstar Technology Ltd
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Priority to CN201810786131.5A priority Critical patent/CN108754877A/en
Publication of CN108754877A publication Critical patent/CN108754877A/en
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
    • D04H5/06Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by welding-together thermoplastic fibres, filaments, or yarns
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D13/00Complete machines for producing artificial threads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M10/00Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
    • D06M10/02Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements ultrasonic or sonic; Corona discharge

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)

Abstract

The invention discloses a kind of production lines of spunbond pulp non-woven cloth, and vertically roam all around the would is to including third layer assembly line, second layer assembly line and first layer assembly line;First layer assembly line includes the molten production line of the first spinning and the first hot press, second layer assembly line include cellulose fiber pulp separated time and meldable fibre separated time;Third layer assembly line includes that production line, the second hot press, dip finishing container and electric discharge arrangement nitrogen box are melted in the second spinning;The downstream direction of first layer assembly line is equipped with third hot press, and the downstream direction of third hot press is equipped with hot-air oven;The web conveyance device for conveying fiber net is equipped between third layer assembly line, second layer assembly line, first layer assembly line, third hot press and hot-air oven;Invention additionally discloses the production technologies of the production line.It can avoid the pollution in cellulose fibre production process and water jet process and waste, product that there is good lipophile and hydrophily in production process of the present invention.

Description

The production line and its production technology of spunbond pulp non-woven cloth
Technical field
The present invention relates to textile technology field more particularly to the production lines and production work of a kind of non-woven cloth that oleophylic is hydrophilic Skill.
Background technology
Spunlace non-woven technique is referred to as spunlaced or hydroentanglement processes.Spunlace non-woven technique is to pass through high pressure Flow continuously sprays fibre web, make under hydraulic action fiber movement in fibre web, displacement and rearrange and mutually tangle, So that fibre web is reinforced and obtains certain physical mechanical property.
In the U.S., popular industrial wipe is usually to pass through spun lacing with wood pulp cellulose with PP spunbonded nonwovens Method is combined with each other and manufactured cloth.It is long that shorter wood pulp cellulose can uniformly and intimately be become entangled in spunbond by water jet process Around silk, so that it had not only been had intensity but also have absorbability.
But in wood pulp spunlace non-woven cloth series of products, there are problems that one is difficult to avoid that, i.e. spunlace non-woven cloth " falling bits " problem.Since wood pulp length is too short, under the injection repeatedly of high-pressure jet, especially staple fiber is driving in flow Fibre web is easily left down, generates certain turnover rate, generally 10% or more, this makes fibrous raw material cost greatly increase.And it is lost in Wood pulp fluff dimension may enter the water circulation system of spun-laced machine, be easy to block hole for water spraying, and then influence product quality.
It is a kind of important method in nonwovens process that fibre web is reinforced in heat bonding, mainly utilizes thermoplastic polyester Material can soften melting after being heated to certain temperature, can cure this feature after cooling, make the short fine heated rear few fibers of hot melt Soften melting, adhesion is generated between fiber, and the wood pulp fluff by uniform spreading in lower section is wrapped up wherein, fibre web is able to after cooling It reinforces and becomes non-woven fabrics.Such mode avoids " falling bits " of non-woven fabrics, and less energy consumption, simple for process.
The cleaning wiping cloth of most domestic be all made of spun lacing processing form, but with regard to spunlace non-woven cleaning wiping cloth and Speech, China is just gradually intended to easy situation.This mainly by the excessive installation of domestic spun lacing production line and puts into life Production causes.China's Industry shows that China exists with 2 months 2011 statistical reports of hydro-entangled non-woven fabric branch of textile industry association Just have reached within 2011 93 hydro-entangled non-woven fabric manufacturing enterprises, 160 Spunlaced Nonwoven Lines.In continuing for this form Under, with the expansion of production capacity and rising steadily for cost of material, the profit that will further force down hydro-entangled non-woven fabric production is empty Between.Therefore, the exploitation of new technology probed into expensive goods, just seems particularly critical.At the same time, current spunlace non-woven Cleaning wiping cloth has good water imbibition and flexibility generally using viscose rayon, cotton fiber, terylene as primary raw material.According to grinding Study carefully, the water absorption of spunlace non-woven cleaning wiping cloth can reach 10 times of own wt or more.But spunlace non-woven cleaning wiping cloth is for life The removal of finish is just slightly aobvious inferior in work.
Cellulose fibre is also known as staple fibre, includes mainly viscose rayon, acetate fiber, copper ammonia fiber etc., is to utilize The natural materials such as cotton linter, timber, bamboo, bagasse, reed, by certain technique processing method to its cellulosic molecule weight It moulds and obtains.
Cellulose fibre is a kind of fiber that water imbibition is extremely strong, and the hydrophily of material is improved often as hydrophilic base material.Example It is defended in material Ru medical, using viscose rayon and blend polyester, spun lacing is reinforced, and water absorption rate can reach 5-6 times.But cellulose fibre Production technology it is complicated, need by pulp after highly basic dissolves, after experienced, sulfonation, dissolving, filtering, deaeration, maturation, then Spinning can just obtain cellulose fibre.It consumes energy, and big, environmental contamination is strong, and gained cellulose fluff price is high.
In field of textiles, melt-blown is called for short " M " since it is English for " Meltblowing ", while spunbond(Also known as " spinning molten ")It is called for short " S " because its English is " Spunbond ".In field of textiles, " SM " is used to indicate that spunbond is meltblown compound Non-woven fabrics uses " M " to indicate melt spraying non-woven fabrics, this is analogized.In field of textiles, PP refers to polypropylene, also known as polypropylene fibre.
Currently, can not avoid the pollution and waste in cellulose fibre production process spunbond pulp non-woven cloth and Corresponding production line and production technology.
Invention content
The purpose of the present invention is to provide a kind of production line of spunbond pulp non-woven cloth, fibre can be avoided in production process Pollution in cellulose fiber production process and waste, product have good lipophile and hydrophily.
To achieve the above object, the production line of spunbond pulp non-woven cloth of the invention is along the direction from raw material to finished product On swim over to the direction in downstream, include in the direction the viscose non-woven material layer for being used to prepare third layer third layer assembly line, It is used to prepare the second layer assembly line of the fibrous cellulosic layer of the second layer and is used to prepare the viscose non-woven material layer of first layer First layer assembly line;
It is the direction for above swimming over to downstream with the direction from raw material to finished product, third layer assembly line is located at spunbond pulp non-woven cloth The most upstream of production line, first layer assembly line are located at the downstream direction of second layer assembly line;
First layer assembly line includes that production line and the first hot press are melted in the first spinning from updrift side to downstream direction, and the first spinning is molten Production line has the first loading hopper;
Second layer assembly line includes cellulose fiber pulp separated time and meldable fibre separated time along the direction in downstream is above swum over to;
Third layer assembly line includes that production line, the second hot press, dip finishing are melted in the second spinning from updrift side to downstream direction With container and electric discharge arrangement nitrogen box, second, which spins molten production line, has the second loading hopper;
The downstream direction of first layer assembly line is equipped with for first layer, the second layer and third layer structure hot pressing to be combined with each other The downstream direction of third hot press, third hot press is equipped with hot-air oven;
It is equipped with and is used between third layer assembly line, second layer assembly line, first layer assembly line, third hot press and hot-air oven The web conveyance device of conveying fiber net;First hot press, second layer assembly line and electric discharge arrangement are located at nitrogen box The top of web conveyance device.
Production line is melted in first spinning and the structure of the molten production line of the second spinning is identical, is used to produce spun-bonded fibre layer including several Spunbond assembly line and melt-blown assembly line for producing layer of meltblown fibers;Spunbond assembly line and melt-blown assembly line quantity are identical simultaneously It is alternately arranged;Spunbond assembly line and melt-blown assembly line are at least provided with two;
Spunbond assembly line is identical with melt-blown pipeline organization, along above swim over to the direction in downstream and include screw extruder, metering pump, Hot bellows for hot wind drawing-off and the defeated lace curtaining for lapping;Screw extruder has screw machine loading hopper.
The cellulose fiber pulp separated time includes pulverizer, the first opener and first by updrift side to downstream direction Transfer roller, the first transfer roller are located at below the first opener discharge port, and the first transfer roller is located at the top of web conveyance device;Pulverizer Discharge port connect the first opener feed inlet;
The meldable fibre separated time include from updrift side to downstream direction for shredding meldable fibre the second opener, be used for The side-blown wind turbine and the second transfer roller laterally dried, the second transfer roller are located at below side-blown wind turbine outlet end and positioned at web conveying dresses The top set.
The invention also discloses the production technologies for the production line for using above-mentioned spunbond pulp non-woven cloth, according to the following steps into Row:
First step is charging;Polypropylene fibre slice is specifically poured into the first loading hopper into first layer assembly line, PP is modified Masterbatch pours into the second loading hopper of third layer assembly line, and the second laminar flow is poured into using plank as the raw material of cellulose fiber pulp In the pulverizer of the cellulose fiber pulp separated time of waterline, hot melt staple fiber is poured into the meldable fibre separated time of second layer assembly line The second opener in;
Second step is first layer assembly line, second layer assembly line, third layer assembly line and web conveyance device operating;
This step is divided into startup method and continuous service method;
Startup method is:Third layer assembly line starts and the fiber of the viscose non-woven material layer as third layer is made at first Net;Second layer assembly line and first layer assembly line start and run with third layer assembly line and web conveyance device phase Matching, when the web made from the third layer assembly line passes through second layer assembly line, wood after shredding made from second layer assembly line Pulp and meldable fibre are just fallen on web conveyance device successively;Made from third layer assembly line and second layer assembly line When being loaded with the web of wood pulps and meldable fibre by first layer assembly line, web is just fallen made from first layer assembly line On web conveyance device;
Continuous service method is:After startup, first layer assembly line, second layer assembly line, third layer assembly line and web conveying Device continuous running;
Third step is that hot pressing is compound;It is loaded with web made from third layer assembly line, wood pulps, hot melt staple fiber from the bottom to top It is compound by the progress hot pressing of third hot press with the web conveyance device of web made from first layer assembly line, spunbond is made Pulp non-woven cloth embryo material;Spunbond pulp non-woven cloth embryo material carries out heated-air drying by hot-air oven;The time of heated-air drying It is 0.1-2 hours, spunbond pulp non-woven cloth is made;
Four steps is to batch packaging;After heated-air drying, packaging is punched and cut off to spunbond pulp non-woven cloth, is made and spins Mucilage dregs of rice non-woven cloth finished product.
The operation method of first layer assembly line is in the second step:The web of first layer flow line production is layer by layer One layer, two layers or multilayer web of superposition;When the bottom web of design is spun-bonded fibre net, start the spunbond of most upstream Then assembly line starts the melt-blown assembly line and spunbond assembly line of design requirement quantity successively downstream;
The bottom web of design be meltblown fiber web when, start the melt-blown assembly line of most upstream, then downstream according to The secondary spunbond assembly line for starting design requirement quantity and melt-blown assembly line;
Spunbond assembly line and the operation method for being meltblown assembly line are:
Polypropylene fibre slice enters screw extruder through screw machine loading hopper and is sheared and be uniformly mixed, and melts as melt;Melt After measuring pump-metered, hot wind drawing-off is carried out in hot bellows, is then fallen the completion lapping formation on defeated lace curtaining and is used to form spinning The web of bonded non-woven material layer;
Each spunbond assembly line and each melt-blown assembly line generate one layer of web;Each layer fiber web layer stacking is added in defeated After on lace curtaining, web prepared by first layer assembly line, first layer assembly line are formed after the first hot press hot pressing is compound The web of preparation is to falling on web conveyance device.
The operation method of second layer assembly line is in the second step:
The operation method of operation method and meldable fibre separated time including cellulose fiber pulp separated time;
The operation method of cellulose fiber pulp separated time is:After putting into plank in pulverizer in first step, pulverizer will be wooden Plate crushes, and the timber after crushing forms wood pulps after the first opener, and wood pulps are fallen through the first transfer roller in fiber downwards On network transmission;
The operation method of meldable fibre separated time;Short fibre will be heated in first step and falls into the progress shredding of the second opener, after shredding Hot melt staple fiber on web conveyance device and be superimposed upon through the second transfer roller to falling under the blowing effect of side-blown wind turbine On wood pulp layers.
The operation method of third layer assembly line is in the second step:The web of third layer flow line production is layer by layer One layer, two layers or multilayer web of superposition;When the bottom web of design is spun-bonded fibre net, start the spunbond of most upstream Then assembly line starts the melt-blown assembly line and spunbond assembly line of design requirement quantity successively downstream;
The bottom web of design be meltblown fiber web when, start the melt-blown assembly line of most upstream, then downstream according to The secondary spunbond assembly line for starting design requirement quantity and melt-blown assembly line;
Spunbond assembly line and the operation method for being meltblown assembly line are:
PP modified masters enter screw extruder through screw machine loading hopper and are sheared and be uniformly mixed, and melt as melt;It is molten Body carries out hot wind drawing-off after measuring pump-metered in hot bellows, then falls the completion lapping formation on defeated lace curtaining and is used to form The web of viscose non-woven material layer;
Each spunbond assembly line and each melt-blown assembly line generate one layer of web;Each layer fiber web layer stacking is added in defeated After on lace curtaining, the web before arranging is formed after the second hot press hot pressing is compound, the web before arrangement is whole in dipping Reason is impregnated with container, and maceration extract is the dimethylbenzene maceration extract containing photosensitizer benzophenone, and each dip time is 5-10 Minute, dipping time is at least once;Web after dipping carries out ultraviolet lamp plasma in electric discharge arrangement nitrogen box Corona discharge arranges, and the power for arrangement of discharging is 1-10 kilowatts, and finishing time is 10-300 seconds;Under ultraviolet irradiation, it will soak It stain liquid uniform graft and covers web surface, forms web prepared by third layer assembly line;It is prepared by third layer assembly line Web to falling on web conveyance device.
The present invention has the advantage that:
The present invention will directly produce raw material --- the cellulose fiber pulp of cellulose fibre(Such as wood pulps)It is added to non-woven fabrics In, cellulose fiber pulp need not be made to be dissolved through highly basic, after experienced, sulfonation, dissolving, filtering, deaeration, maturation are respinned Silk processes a series of in this way obtain cellulose fibre, avoid the pollution of environment and money caused by cellulose fibre production process The waste in source, greatly reduces production cost, improves the cost performance of product.Cellulose fiber pulp passes through meldable fibre and spinning Molten non-woven material is combined with each other, and is reinforced through hot press, passes through compared to first preparing cellulose fibre, then by cellulose fibre Water jet process and the molten non-woven material progress of spinning are compound, avoid the loss of wood pulp fluff dimension, and technique is simpler, production Get up more convenient, cost is relatively low, and while ensureing same hydrophilic and oleophilic performance, the competition of product can be substantially improved Power is very suitable for producing the non-woven cloth for manufacturing fabric of non-woven cleaning.
With the pay attention to day by day to product sustainable development, fabric of non-woven cleaning is as short-period used or " disposable " production Product, the ecological, environmental protective problem that product causes after abandoning just increasingly are causing the concern of the public.Therefore, degradable, degradable type is selected Fiber is raw material to realize resource circulation utilization, and the development of the following nonwoven wipe material will be become by, which reducing environmental pollution, become Gesture.Cotton fiber and wood pulp cellulose are all common degradation materials.It is prepared for modified polypropene non-woven fabrics in the present invention, makes preparation Spunbond pulp non-woven cloth good hydrophilic property, whole degradation cycle is shorter.
Melt-spun spunbond compound nonwoven cloth is SMS or MSM or MS or SM, naturally it is also possible to it is not compound, S or M is directly used, and it can Preferred form of this is varied, meets the requirement of various clothes.
Polypropylene material itself has good oil-wet behavior, in addition cellulose fibre(Such as wood pulp cellulose)Pulp is good The cleaning to finish and water can be achieved at the same time in hydrophilic absorbent, the spunbond pulp non-woven cloth in this this present invention.Further, since Viscose non-woven material layer has uniformly been coated on the two sides of wood pulp cellulose, and spinning building has preferable mechanical strength, this is spinning The final wearability of mucilage dregs of rice non-woven cloth provides guarantee.Finally, the spun-bonded fibre layer on surface layer relies on the structure of its superfine fibre At the also cleaning for dust and dirt provides guarantee.The present invention provides a kind of multi-functional(The wear-resisting deashing of hydrophilic and oleophilic)Answer Condensation material, future will play an important role in the cleaning applications of grease and dirt.
Description of the drawings
Fig. 1 is the principle schematic of the production line of spunbond pulp non-woven cloth;Arrow direction downstream-directed in Fig. 1;
Fig. 2 be melt-spun spunbond compound nonwoven cloth be SMS when structural schematic diagram;
Fig. 3 is the principle schematic that production line is melted in the first spinning;
Fig. 4 is the principle schematic of spunbond assembly line;
Fig. 5 is the structural schematic diagram of spunbond pulp non-woven cloth.
Specific implementation mode
As shown in Figures 1 to 5, the invention discloses production spunbond pulp non-woven cloth production line, along from raw material at The direction of product is the direction for above swimming over to downstream, includes the third for the viscose non-woven material layer for being used to prepare third layer in the direction Laminar flow waterline 6, be used to prepare the second layer fibrous cellulosic layer second layer assembly line 5 and be used to prepare first layer spunbond it is non- The first layer assembly line 4 of woven layer;
It is the direction for above swimming over to downstream with the direction from raw material to finished product, third layer assembly line 6 is located at spunbond pulp non-woven cloth Production line most upstream, first layer assembly line 4 is located at the downstream direction of second layer assembly line 5;
First layer assembly line 4 includes that production line 7 and first hot press 8 is melted in the first spinning from updrift side to downstream direction, and first It spins and melts production line 7 with the first loading hopper 9;
Second layer assembly line 5 includes cellulose fiber pulp separated time and meldable fibre separated time along the direction in downstream is above swum over to;
Third layer assembly line 6 includes that production line 10, the second hot press 11, dipping are melted in the second spinning from updrift side to downstream direction Arrangement container 12 and electric discharge arrangement nitrogen box 13, second, which spins molten production line 10, has the second loading hopper 14;
The downstream direction of first layer assembly line 4 is equipped with for first layer 1, the second layer 2 and 3 structure hot pressing of third layer to be compounded in one The downstream direction of the third hot press 15 risen, third hot press 15 is equipped with hot-air oven 16;Spunbond slurry is made after heated-air drying Dregs of rice non-woven cloth.The downstream direction of hot-air oven 16 is equipped with puncher 17;The i.e. cut-off non-woven cloth produced after punching And it is packaged as finished product.Hot press, loading hopper and puncher 17 etc. are this field conventional equipment, and concrete structure is no longer superfluous It states.
Third layer assembly line 6, second layer assembly line 5, first layer assembly line 4, third hot press 15 and hot-air oven 16 Between be equipped with for conveying fiber net web conveyance device 18;First hot press 8, second layer assembly line 5 and electric discharge arrange The top of web conveyance device 18 is located at nitrogen box 13.Web conveyance device 18 is conventional feeding device, specifically Structure is no longer described in detail.
First spin melt production line 7 and second spin melt production line 10 structure it is identical, include several for producing spunbond fibre Tie up the spunbond assembly line 19 of layer and the melt-blown assembly line 20 for producing layer of meltblown fibers;Spunbond assembly line 19 and melt-blown assembly line 20 quantity are identical and are alternately arranged;Spunbond assembly line 19 and melt-blown assembly line 20 are at least provided with two;
Spunbond assembly line 19 is identical with melt-blown 20 structure of assembly line, along above swim over to the direction in downstream and include screw extruder 21, Metering pump 22, the hot bellows 23 for hot wind drawing-off and the defeated lace curtaining 24 for lapping;Screw extruder 21 have screw machine into Funnel 25.Screw extruder 21, metering pump 22, hot bellows 23 and defeated lace curtaining 24 are conventional equipment, and concrete structure is no longer detailed It states.Hot bellows 23 can both be passed through external hot wind by hot-blast pipe line, can also it is internal include heat generating device and air-heater.
The cellulose fiber pulp separated time includes pulverizer 26,27 and of the first opener by updrift side to downstream direction First transfer roller 28, the first transfer roller 28 are located at below 27 discharge port of the first opener, and the first transfer roller 28 is located at web conveyance device 18 top;The discharge port of pulverizer 26 connects the feed inlet of the first opener 27.
The meldable fibre separated time includes the second opener for shredding meldable fibre from updrift side to downstream direction 29, the side-blown wind turbine 30 for laterally drying and the second transfer roller 31, the second transfer roller 31 are located at below 30 outlet end of side-blown wind turbine simultaneously Positioned at the top of web conveyance device 18.
The invention also discloses the production technologies for the production line for using above-mentioned spunbond pulp non-woven cloth, according to the following steps into Row:
First step is charging;Polypropylene fibre slice is specifically poured into the first loading hopper 9 into first layer assembly line 4, PP is changed Sexupara material(The modified master as disclosed in Chinese patent 201510862597.5)Pour into the second charging leakage of third layer assembly line 6 Bucket 14, the powder of the cellulose fiber pulp separated time of second layer assembly line 5 is poured into using plank as the raw material of cellulose fiber pulp It, will be in the second opener 29 that the meldable fibre separated time that staple fiber pours into second layer assembly line 5 be heated in broken machine 26;
Second step is that first layer assembly line 4, second layer assembly line 5, third layer assembly line 6 and web conveyance device 18 are transported Turn;
This step is divided into startup method and continuous service method;
Startup method is:Third layer assembly line 6 starts and the fiber of the viscose non-woven material layer as third layer is made at first Net;Second layer assembly line 5 and starting and running for first layer assembly line 4 fill with third layer assembly line 6 and web conveying It sets 18 to match, when the web made from the third layer assembly line 6 passes through second layer assembly line 5, made from second layer assembly line 5 Wood pulps and meldable fibre are just fallen on web conveyance device 18 successively after shredding;When third layer assembly line 6 and the second layer When being loaded with the web of wood pulps and meldable fibre made from assembly line 5 by first layer assembly line 4, first layer assembly line 4 is made The web obtained is just fallen on web conveyance device 18;
Continuous service method is:After startup, first layer assembly line 4, second layer assembly line 5, third layer assembly line 6 and web are defeated Send device 18 continuous running;
Third step is that hot pressing is compound;It is loaded with web made from third layer assembly line 6, wood pulps, the short fibre of hot melt from the bottom to top The web conveyance device 18 of web made from peacekeeping first layer assembly line 4 is compound by the progress hot pressing of third hot press 15, Spunbond pulp non-woven cloth embryo material is made;Spunbond pulp non-woven cloth embryo material carries out heated-air drying by hot-air oven 16;Hot wind The dry time is 0.1-2 hours, and spunbond pulp non-woven cloth is made;
Four steps is to batch packaging;After heated-air drying, packaging is punched and cut off to spunbond pulp non-woven cloth, is made and spins Mucilage dregs of rice non-woven cloth finished product.
The operation method of first layer assembly line 4 is in the second step:The web that first layer assembly line 4 produces is layer One layer, two layers or multilayer web that stacking adds;When the bottom web of design is spun-bonded fibre net, start the spinning of most upstream Then viscosity flow waterline 19 starts the melt-blown assembly line 20 and spunbond assembly line 19 of design requirement quantity successively downstream;Such as, When needing to produce SMS, start 19, melt-blown assembly lines 20 of a spunbond assembly line and a spunbond assembly line 19.
When the bottom web of design is meltblown fiber web, start the melt-blown assembly line 20 of most upstream, then downstream Direction starts the spunbond assembly line 19 and melt-blown assembly line 20 of design requirement quantity successively;Such as, when needing to produce SM, start one It is meltblown assembly line 20 and a spunbond assembly line 19, the web that the assembly line first started generates is in lower layer.
Spunbond assembly line 19 and the operation method for being meltblown assembly line 20 are:
Polypropylene fibre slice is sheared and is uniformly mixed into screw extruder 21 through screw machine loading hopper 25, is melted as melt; Melt carries out hot wind drawing-off after the metering of metering pump 22 in hot bellows 23, then falls the completion lapping on defeated lace curtaining 24 and is formed It is used to form the web of viscose non-woven material layer;
Each spunbond assembly line 19 and each melt-blown assembly line 20 generate one layer of web;Each layer web is layering After on defeated lace curtaining 24, the web that after 8 hot pressing of the first hot press is compound prepared by formation first layer assembly line 4, first Web prepared by laminar flow waterline 4 is to falling on web conveyance device 18.
The operation method of second layer assembly line 5 is in the second step:
The operation method of operation method and meldable fibre separated time including cellulose fiber pulp separated time;
The operation method of cellulose fiber pulp separated time is:After plank is put into pulverizer 26 in first step, pulverizer 26 Plank is crushed, the timber after crushing forms wood pulps after 27 shredding of the first opener, and wood pulps are downwards through the first transfer roller 28 It falls on web conveyance device 18;
The operation method of meldable fibre separated time;Short fibre will be heated in first step falls into the progress shredding of the second opener 29, shredding Hot melt staple fiber afterwards under the blowing effect of side-blown wind turbine 30 through the second transfer roller 31 to fall on web conveyance device 18 And it is superimposed upon on wood pulp layers.
The operation method of third layer assembly line 6 is in the second step:The web that third layer assembly line 6 produces is layer One layer, two layers or multilayer web that stacking adds;When the bottom web of design is spun-bonded fibre net, start the spinning of most upstream Then viscosity flow waterline 19 starts the melt-blown assembly line 20 and spunbond assembly line 19 of design requirement quantity successively downstream;Such as, When needing to produce SMS, start 19, melt-blown assembly lines 20 of a spunbond assembly line and a spunbond assembly line 19.
When the bottom web of design is meltblown fiber web, start the melt-blown assembly line 20 of most upstream, then downstream Direction starts the spunbond assembly line 19 and melt-blown assembly line 20 of design requirement quantity successively;Such as, when needing to produce SM, start one It is meltblown assembly line 20 and a spunbond assembly line 19, the web that the assembly line first started generates is in lower layer.
Spunbond assembly line 19 and the operation method for being meltblown assembly line 20 are:
PP modified masters are sheared and are uniformly mixed into screw extruder 21 through screw machine loading hopper 25, and it is molten to melt Body;Melt carries out hot wind drawing-off after the metering of metering pump 22 in hot bellows 23, then falls the completion lapping shape on defeated lace curtaining 24 At the web for being used to form viscose non-woven material layer;
Each spunbond assembly line 19 and each melt-blown assembly line 20 generate one layer of web;Each layer web is layering After on defeated lace curtaining 24, the web before arranging, the web before arrangement are formed after 11 hot pressing of the second hot press is compound It is impregnated with container 12 in dip finishing, maceration extract is the dimethylbenzene maceration extract containing photosensitizer benzophenone, is impregnated every time Time is 5-10 minutes(Including endpoints thereof), dipping time is at least once;Web after dipping is in electric discharge arrangement nitrogen It carries out ultraviolet lamp plasma corona discharge in case 13 to arrange, the power for arrangement of discharging is 1-10 kilowatts, finishing time 10- 300 seconds;Under ultraviolet irradiation, by maceration extract uniform graft and web surface is covered, forms prepared by third layer assembly line 6 Web;Web prepared by third layer assembly line 6 is to falling on web conveyance device 18.
The spunbond pulp non-woven cloth that the present invention produces includes the three-decker by heat pressure adhesive together;First Layer 1 and third layer 3 are viscose non-woven material layer, and the second layer 2 as middle layer is fibrous cellulosic layer;
The viscose non-woven material layer of first layer is melt spraying non-woven fabrics(M), spun-bonded non-woven fabrics(S)Or melt-spun spunbond composite non woven Cloth, melt-spun spunbond compound nonwoven cloth are SMS or MSM or MS or SM;
The second layer 2 is the mixture that fibrous cellulosic layer is cellulose fiber pulp and meldable fibre.
The grammes per square metre of the viscose non-woven material layer of first layer is 8-60 grams/m(Including endpoints thereof i.e. 8 and 60)And its Thickness is 0.1-1 millimeters.
The cellulose fiber pulp is the wood pulp fluff dimension after crushing shredding.In the present invention, cellulose fiber pulp Without other processing after shredding, thus pollution and waste are avoided, the thickness of the second layer 2 is 0.1-4 millimeters.
The viscose non-woven material layer of the third layer is hydrophilic modifying viscose non-woven material layer, the hydrophilic modifying spunbond Non-woven material layer is melt spraying non-woven fabrics, spun-bonded non-woven fabrics or the melt-spun spunbond compound nonwoven cloth after hydrophilic modifying, melt-spun spunbond Compound nonwoven cloth is SMS or MSM or MS or SM.
Cellulose fiber pulp in the second layer 2 is cotton linter dissolving pulp and/or bamboo pulp, and the thickness of the second layer 2 is 0.1-4 millimeters;The grammes per square metre of third layer 3 is 8-100 grams/m(Including endpoints thereof)And its thickness is 0.1-1 millimeters.
First layer 1 and third layer 3 are made of composite polypropylene, and it is 0.1%- that mass content is contained in composite polypropylene 30%(Including endpoints thereof)Additive, additive be starch, modified starch, polyhydroxyalkanoate, polylactic acid, polyvinyl alcohol, Polyethylene glycol, calcium carbonate, hydroxyapatite, one or more of titanium oxide, zinc oxide, cellulose, lignin.
One kind or several in being reinforced by hot pressing, hot wind, punching and ultrasound between first layer 1, the second layer 2 and third layer 3 Kind complex method links together.
Wherein, the hydrophilic modifying viscose non-woven material layer of the third layer 3 preferably uses hydrophilic polypropylene non-woven fabric.It is raw It produces hydrophilic modifying and spins and melt non-woven material for this field routine techniques, as Zhejiang Kingsafe Non-Woven Fabric Co., Ltd. applies 201510862597.5 number patent discloses a kind of production technology of hydrophilic polypropylene non-woven fabric.
The above embodiments are only used to illustrate and not limit the technical solutions of the present invention, although with reference to above-described embodiment to this hair It is bright to be described in detail, it will be understood by those of ordinary skill in the art that:Still can the present invention be modified or be waited With replacing, without departing from the spirit or scope of the invention, or any substitutions, the power in the present invention should all be covered In sharp claimed range.

Claims (7)

1. the production line of spunbond pulp non-woven cloth, it is characterised in that:
It is the direction for above swimming over to downstream along the direction from raw material to finished product, it is non-including being used to prepare the spunbond of third layer in the direction The third layer assembly line of woven layer, be used to prepare the second layer fibrous cellulosic layer second layer assembly line and be used to prepare The first layer assembly line of the viscose non-woven material layer of first layer;
It is the direction for above swimming over to downstream with the direction from raw material to finished product, third layer assembly line is located at spunbond pulp non-woven cloth The most upstream of production line, first layer assembly line are located at the downstream direction of second layer assembly line;
First layer assembly line includes that production line and the first hot press are melted in the first spinning from updrift side to downstream direction, and the first spinning is molten Production line has the first loading hopper;
Second layer assembly line includes cellulose fiber pulp separated time and meldable fibre separated time along the direction in downstream is above swum over to;
Third layer assembly line includes that production line, the second hot press, dip finishing are melted in the second spinning from updrift side to downstream direction With container and electric discharge arrangement nitrogen box, second, which spins molten production line, has the second loading hopper;
The downstream direction of first layer assembly line is equipped with for first layer, the second layer and third layer structure hot pressing to be combined with each other The downstream direction of third hot press, third hot press is equipped with hot-air oven;
It is equipped with and is used between third layer assembly line, second layer assembly line, first layer assembly line, third hot press and hot-air oven The web conveyance device of conveying fiber net;First hot press, second layer assembly line and electric discharge arrangement are located at nitrogen box The top of web conveyance device.
2. the production line of spunbond pulp non-woven cloth according to claim 1, it is characterised in that:
Production line is melted in first spinning and the structure of the molten production line of the second spinning is identical, includes several spinnings for being used to produce spun-bonded fibre layer Viscosity flow waterline and melt-blown assembly line for producing layer of meltblown fibers;Spunbond assembly line is identical with melt-blown assembly line quantity and replaces Arrangement;Spunbond assembly line and melt-blown assembly line are at least provided with two;
Spunbond assembly line is identical with melt-blown pipeline organization, along above swim over to the direction in downstream and include screw extruder, metering pump, Hot bellows for hot wind drawing-off and the defeated lace curtaining for lapping;Screw extruder has screw machine loading hopper.
3. the production line of spunbond pulp non-woven cloth according to claim 1, it is characterised in that:
The cellulose fiber pulp separated time includes pulverizer, the first opener and first turn by updrift side to downstream direction Roller, the first transfer roller are located at below the first opener discharge port, and the first transfer roller is located at the top of web conveyance device;Pulverizer Discharge port connects the feed inlet of the first opener;
The meldable fibre separated time include from updrift side to downstream direction for shredding meldable fibre the second opener, be used for The side-blown wind turbine and the second transfer roller laterally dried, the second transfer roller are located at below side-blown wind turbine outlet end and positioned at web conveying dresses The top set.
4. the production technology of the production line using spunbond pulp non-woven cloth described in claim 3, it is characterised in that by following Step carries out:
First step is charging;Polypropylene fibre slice is specifically poured into the first loading hopper into first layer assembly line, PP is modified Masterbatch pours into the second loading hopper of third layer assembly line, and the second laminar flow is poured into using plank as the raw material of cellulose fiber pulp In the pulverizer of the cellulose fiber pulp separated time of waterline, hot melt staple fiber is poured into the meldable fibre separated time of second layer assembly line The second opener in;
Second step is first layer assembly line, second layer assembly line, third layer assembly line and web conveyance device operating;
This step is divided into startup method and continuous service method;
Startup method is:Third layer assembly line starts and the fiber of the viscose non-woven material layer as third layer is made at first Net;Second layer assembly line and first layer assembly line start and run with third layer assembly line and web conveyance device phase Matching, when the web made from the third layer assembly line passes through second layer assembly line, wood after shredding made from second layer assembly line Pulp and meldable fibre are just fallen on web conveyance device successively;Made from third layer assembly line and second layer assembly line When being loaded with the web of wood pulps and meldable fibre by first layer assembly line, web is just fallen made from first layer assembly line On web conveyance device;
Continuous service method is:After startup, first layer assembly line, second layer assembly line, third layer assembly line and web conveying Device continuous running;
Third step is that hot pressing is compound;It is loaded with web made from third layer assembly line, wood pulps, hot melt staple fiber from the bottom to top It is compound by the progress hot pressing of third hot press with the web conveyance device of web made from first layer assembly line, spunbond is made Pulp non-woven cloth embryo material;Spunbond pulp non-woven cloth embryo material carries out heated-air drying by hot-air oven;The time of heated-air drying It is 0.1-2 hours, spunbond pulp non-woven cloth is made;
Four steps is to batch packaging;After heated-air drying, packaging is punched and cut off to spunbond pulp non-woven cloth, is made and spins Mucilage dregs of rice non-woven cloth finished product.
5. production technology according to claim 4, it is characterised in that:
The operation method of first layer assembly line is in the second step:The web of first layer flow line production is to be layering One layer, two layers or multilayer web;When the bottom web of design is spun-bonded fibre net, start the spunbond flowing water of most upstream Then line starts the melt-blown assembly line and spunbond assembly line of design requirement quantity successively downstream;
The bottom web of design be meltblown fiber web when, start the melt-blown assembly line of most upstream, then downstream according to The secondary spunbond assembly line for starting design requirement quantity and melt-blown assembly line;
Spunbond assembly line and the operation method for being meltblown assembly line are:
Polypropylene fibre slice enters screw extruder through screw machine loading hopper and is sheared and be uniformly mixed, and melts as melt;Melt After measuring pump-metered, hot wind drawing-off is carried out in hot bellows, is then fallen the completion lapping formation on defeated lace curtaining and is used to form spinning The web of bonded non-woven material layer;
Each spunbond assembly line and each melt-blown assembly line generate one layer of web;Each layer fiber web layer stacking is added in defeated After on lace curtaining, web prepared by first layer assembly line, first layer assembly line are formed after the first hot press hot pressing is compound The web of preparation is to falling on web conveyance device.
6. production technology according to claim 4, it is characterised in that:
The operation method of second layer assembly line is in the second step:
The operation method of operation method and meldable fibre separated time including cellulose fiber pulp separated time;
The operation method of cellulose fiber pulp separated time is:After putting into plank in pulverizer in first step, pulverizer will be wooden Plate crushes, and the timber after crushing forms wood pulps after the first opener, and wood pulps are fallen through the first transfer roller in fiber downwards On network transmission;
The operation method of meldable fibre separated time;Short fibre will be heated in first step and falls into the progress shredding of the second opener, after shredding Hot melt staple fiber on web conveyance device and be superimposed upon through the second transfer roller to falling under the blowing effect of side-blown wind turbine On wood pulp layers.
7. production technology according to claim 4, it is characterised in that:
The operation method of third layer assembly line is in the second step:The web of third layer flow line production is to be layering One layer, two layers or multilayer web;When the bottom web of design is spun-bonded fibre net, start the spunbond flowing water of most upstream Then line starts the melt-blown assembly line and spunbond assembly line of design requirement quantity successively downstream;
The bottom web of design be meltblown fiber web when, start the melt-blown assembly line of most upstream, then downstream according to The secondary spunbond assembly line for starting design requirement quantity and melt-blown assembly line;
Spunbond assembly line and the operation method for being meltblown assembly line are:
PP modified masters enter screw extruder through screw machine loading hopper and are sheared and be uniformly mixed, and melt as melt;It is molten Body carries out hot wind drawing-off after measuring pump-metered in hot bellows, then falls the completion lapping formation on defeated lace curtaining and is used to form The web of viscose non-woven material layer;
Each spunbond assembly line and each melt-blown assembly line generate one layer of web;Each layer fiber web layer stacking is added in defeated After on lace curtaining, the web before arranging is formed after the second hot press hot pressing is compound, the web before arrangement is whole in dipping Reason is impregnated with container, and maceration extract is the dimethylbenzene maceration extract containing photosensitizer benzophenone, and each dip time is 5-10 Minute, dipping time is at least once;Web after dipping carries out ultraviolet lamp plasma in electric discharge arrangement nitrogen box Corona discharge arranges, and the power for arrangement of discharging is 1-10 kilowatts, and finishing time is 10-300 seconds;Under ultraviolet irradiation, it will soak It stain liquid uniform graft and covers web surface, forms web prepared by third layer assembly line;It is prepared by third layer assembly line Web to falling on web conveyance device.
CN201810786131.5A 2018-07-17 2018-07-17 The production line and its production technology of spunbond pulp non-woven cloth Pending CN108754877A (en)

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CN110016767A (en) * 2019-04-10 2019-07-16 武汉纺织大学 Jet consolidates the preparation method and height absorption non-woven cloth of formula height absorption non-woven cloth
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Application publication date: 20181106