CN108754645A - A kind of production technology of garment accessories polyester staple fiber - Google Patents
A kind of production technology of garment accessories polyester staple fiber Download PDFInfo
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- CN108754645A CN108754645A CN201810815504.7A CN201810815504A CN108754645A CN 108754645 A CN108754645 A CN 108754645A CN 201810815504 A CN201810815504 A CN 201810815504A CN 108754645 A CN108754645 A CN 108754645A
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- staple fiber
- polyester staple
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/02—Heat treatment
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Processes Of Treating Macromolecular Substances (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses a kind of production technologies of garment accessories polyester staple fiber, are prepared by each raw material of following parts by weight:0.5 ~ 1.5 part of 50 ~ 80 parts of PET slices, 20 ~ 40 parts of carboxymethyl cellulose, 15 ~ 30 parts of polyacrylonitrile-based carbon fibre, 5 ~ 15 parts of glass fibre, 3 ~ 8 parts of makrolon, 2 ~ 5 parts of Masterbatch, 1 ~ 3 part of lubricant and compatilizer;Include the following steps:S1, raw material cleaning;S2, modified feedstock is prepared;S3, master batch is prepared;S4, spinning;S5, twice drawing-off;S6, curling, cut-out are simultaneously packed.In the production technology of the polyester staple fiber of the present invention, carboxymethyl cellulose is wound in PET slice surfaces, modified feedstock is obtained, then squeezed out again, pelletizing, spinning, the operations such as drawing-off, finally obtained polyester staple fiber boiling water shrinkage is less than 1.2%, and quality is better than similar product in the market.
Description
Technical field
The present invention relates to a kind of fibre manufacturing techniques, and in particular to a kind of production work of garment accessories polyester staple fiber
Skill belongs to fiber product technical field.
Background technology
Terylene is an important kind in synthetic fibers, is with p-phthalic acid (PTA) or terephthalic acid (TPA) diformazan
Ester (DMT) and ethylene glycol (MEG) they are raw material through fiber-forming polymer prepared by esterification or transesterification and polycondensation reaction -- it is poly- to benzene
Naphthalate (PET), through fiber made of spinning and post-processing.Polyester staple fiber is obtained after the tow being spun into is cut off
The fiber arrived, fibre length, hereinafter, at rice-shaped or sheet, mainly supply textile industry in 38mm, can be used for clothes, ornaments,
In the products such as sofa, carpet, primary quality measure includes line density, fracture strength, elongation at break etc..
Application No. is 2014101399818 patents of invention to disclose a kind of modified polyester fibre and its preparation process, public
Opened a kind of modified polyester fibre, be sliced by PET, glycerin monostearate, hydroxyethyl cellulose, Chinese medical concrete, chitosan with
And carbonized titanium powder is prepared, and mainly includes the following steps:1) Chinese medical concrete is prepared;2) it prepares modifying agent and 3) prepares and be modified
Polyester fiber.The polyester staple fiber has further been given healthcare function other than mechanical strength is improved.This is polyester staple fiber
A new research direction, in addition, such as application No. is 201510834948.1 patent of invention announce based on dipper
The nano titanium dioxide photocatalyst carrying method of skill and the popular direction of garment industry.But above-mentioned technology all stresses
In the functional area of material.
When polyester staple fiber is on clothes, other than focusing on function, more to focus on performance boost, such as shrink performance
Optimization is exactly the direction inquired into always in industry, and shrink can cause clothing to deform, and clothing quality and feel be influenced, to product formation
Larger negative effect, thus, it is necessary to performance optimization discussion is carried out to the polyester staple fiber in garment accessories.
Invention content
To solve the deficiencies in the prior art, the purpose of the present invention is to provide a kind of lifes of garment accessories polyester staple fiber
Production. art.
In order to realize that above-mentioned target, the present invention adopt the following technical scheme that:
A kind of production technology of garment accessories polyester staple fiber, is prepared by each raw material of following parts by weight: PET
50~80 parts of slice, 20~40 parts of carboxymethyl cellulose, 15~30 parts of polyacrylonitrile-based carbon fibre, 5~15 parts of glass fibre gather
0.5~1.5 part of 3~8 parts of carbonic ester, 2~5 parts of Masterbatch, 1~3 part of lubricant and compatilizer;Include the following steps:
S1, raw material cleaning:It will take out and dry after impregnating 4~12h in carboxymethyl cellulose and PET slice input cleaning solutions;
S2, carboxymethyl cellulose is wound in PET slice surfaces, put into double screw extruder, squeezed out pelletizing, changed
Property raw material;
S3, modified feedstock, polyacrylonitrile-based carbon fibre and glass fibre poured into blender stir evenly, then again to
Makrolon, Masterbatch, lubricant and compatilizer are added in mixture, puts into double screw extruder, squeezes out pelletizing, obtains mother
Grain;
S4, spinning:Master batch is added in the babinet of spinning-drawing machine, melting throwing obtains protofilament;
S5, twice drawing-off:Protofilament is guided by guiding machine, carries out first time drawing-off;It is carried out again after immersion oil second
Drawing-off;
Fiber after the completion of S6, drawing-off is crimped, cuts off and packs, and obtains polyester staple fiber.
Preferably, the mass ratio of aforementioned PET slices and carboxymethyl cellulose is (1.5~2.5):1.
It is highly preferred that aforementioned cleaning solution is NaOH solution, the oil stain etc. of fiber surface can be effectively removed.
More preferably, aforementioned lubricants are paraffin or odium stearate.
It is highly preferred that foregoing compatibilizing agents are carboxylic acid type or epoxy type compatilizer.
It is further preferred that in abovementioned steps S2, the screw speed of double screw extruder is 100~150rpm, work temperature
Degree is 180~260 DEG C.
It is further preferred that in above mentioned steps S3, the screw speed of double screw extruder is 150~180rpm, work
Section is 150~160 DEG C forward to three warm areas, the first temperature operating temperature is divided by material, and the second warm area operating temperature is 180
~200 DEG C, third warm area operating temperature is 210~230 DEG C.
It is further preferred that in abovementioned steps S5, first time drawing-off is lateral drawing-off, and second of drawing-off is longitudinal drawing-off.
Specifically, aforementioned first time drawing-off and second of drawing-off carry out in heat setting machine, heat setting temperature be 100~
150℃。
Finally, the polyester staple fiber length obtained is 30~60mm, and boiling water washing shrinkage is less than 1.2%.
The invention has the beneficial effects that:In the production technology of the polyester staple fiber of the present invention, carboxymethyl cellulose is twined
Be around in PET slice surfaces, obtained modified feedstock, then squeezed out again, pelletizing, spinning, the operations such as drawing-off, it is finally obtained
Polyester staple fiber boiling water shrinkage is less than 1.2%, and quality is better than similar product in the market.
Specific implementation mode
Specific introduce is made to the present invention below in conjunction with specific embodiment.
Embodiment 1
The production technology of the garment accessories polyester staple fiber of the present embodiment, obtained polyester staple fiber product is by such as
Each raw material of lower parts by weight is prepared:60 parts of PET slices, 30 parts of carboxymethyl cellulose, 20 parts of polyacrylonitrile-based carbon fibre, glass
1 part of 10 parts of glass fiber, 5 parts of makrolon, 3 parts of Masterbatch, 2 parts of lubricant and compatilizer;
Specific embodiment includes the following steps:
S1, raw material cleaning:To take out and dry after 8h be impregnated in carboxymethyl cellulose and PET slice input cleaning solutions, cleaning
Liquid is NaOH solution, has certain alkalinity to remove the impurity such as surface and oil contaminant;
S2, carboxymethyl cellulose is wound in PET slice surfaces, put into double screw extruder, squeeze out pelletizing, twin-screw
The screw speed of extruder is 150rpm, and operating temperature is 260 DEG C, obtains modified feedstock;
S3, modified feedstock, polyacrylonitrile-based carbon fibre and glass fibre poured into blender stir evenly, then again to
Makrolon, Masterbatch, lubricant and compatilizer are added in mixture, puts into double screw extruder, squeezes out pelletizing, obtains mother
Grain;Wherein, the screw speed of double screw extruder is 180rpm, and for operation interval by material forward to three warm areas are divided into, first is warm
It is 160 DEG C to spend operating temperature, and the second warm area operating temperature is 190 DEG C, and third warm area operating temperature is 220 DEG C;
S4, spinning:Master batch is added in the babinet of spinning-drawing machine, melting throwing obtains protofilament;
S5, twice drawing-off:Protofilament is guided by guiding machine, carries out first time drawing-off;It is carried out again after immersion oil second
Drawing-off, first time drawing-off are lateral drawing-off, and second of drawing-off is longitudinal drawing-off, and drawing-off twice carries out in heat setting machine, heat
Setting temperature is 120 DEG C;
Fiber after the completion of S6, drawing-off is crimped, cuts off and packs, and obtains polyester staple fiber.
Specific in the present embodiment, lubricant is paraffin or odium stearate, and compatilizer is carboxylic acid type or epoxy type compatilizer.
Embodiment 2
The production technology of the garment accessories polyester staple fiber of the present embodiment, obtained polyester staple fiber product is by such as
Each raw material of lower parts by weight is prepared:50 parts of PET slices, 30 parts of carboxymethyl cellulose, 15 parts of polyacrylonitrile-based carbon fibre, glass
0.5 part of 5 parts of glass fiber, 5 parts of makrolon, 2 parts of Masterbatch, 1 part of lubricant and compatilizer;
Specific embodiment includes the following steps:
S1, raw material cleaning:To take out and dry after 4h be impregnated in carboxymethyl cellulose and PET slice input cleaning solutions, cleaning
Liquid is NaOH solution, has certain alkalinity to remove the impurity such as surface and oil contaminant;
S2, carboxymethyl cellulose is wound in PET slice surfaces, put into double screw extruder, squeeze out pelletizing, twin-screw
The screw speed of extruder is 100rpm, and operating temperature is 180 DEG C, obtains modified feedstock;
S3, modified feedstock, polyacrylonitrile-based carbon fibre and glass fibre poured into blender stir evenly, then again to
Makrolon, Masterbatch, lubricant and compatilizer are added in mixture, puts into double screw extruder, squeezes out pelletizing, obtains mother
Grain;Wherein, the screw speed of double screw extruder is 150rpm, and for operation interval by material forward to three warm areas are divided into, first is warm
It is 150 DEG C to spend operating temperature, and the second warm area operating temperature is 180 DEG C, and third warm area operating temperature is 210 DEG C;
S4, spinning:Master batch is added in the babinet of spinning-drawing machine, melting throwing obtains protofilament;
S5, twice drawing-off:Protofilament is guided by guiding machine, carries out first time drawing-off;It is carried out again after immersion oil second
Drawing-off, first time drawing-off are lateral drawing-off, and second of drawing-off is longitudinal drawing-off, and drawing-off twice carries out in heat setting machine, heat
Setting temperature is 100 DEG C;
Fiber after the completion of S6, drawing-off is crimped, cuts off and packs, and obtains polyester staple fiber.
Specific in the present embodiment, lubricant is paraffin or odium stearate, and compatilizer is carboxylic acid type or epoxy type compatilizer.
Embodiment 3
The production technology of the garment accessories polyester staple fiber of the present embodiment, obtained polyester staple fiber product is by such as
Each raw material of lower parts by weight is prepared:80 parts of PET slices, 40 parts of carboxymethyl cellulose, 30 parts of polyacrylonitrile-based carbon fibre, glass
1.5 parts of 15 parts of glass fiber, 8 parts of makrolon, 5 parts of Masterbatch, 3 parts of lubricant and compatilizer;
Specific embodiment includes the following steps:
S1, raw material cleaning:It will take out and dry after impregnating 12h, clearly in carboxymethyl cellulose and PET slice input cleaning solutions
Washing lotion is NaOH solution, has certain alkalinity to remove the impurity such as surface and oil contaminant;
S2, carboxymethyl cellulose is wound in PET slice surfaces, put into double screw extruder, squeeze out pelletizing, twin-screw
The screw speed of extruder is 150rpm, and operating temperature is 220 DEG C, obtains modified feedstock;
S3, modified feedstock, polyacrylonitrile-based carbon fibre and glass fibre poured into blender stir evenly, then again to
Makrolon, Masterbatch, lubricant and compatilizer are added in mixture, puts into double screw extruder, squeezes out pelletizing, obtains mother
Grain;Wherein, the screw speed of double screw extruder is 180rpm, and for operation interval by material forward to three warm areas are divided into, first is warm
It is 160 DEG C to spend operating temperature, and the second warm area operating temperature is 200 DEG C, and third warm area operating temperature is 230 DEG C;
S4, spinning:Master batch is added in the babinet of spinning-drawing machine, melting throwing obtains protofilament;
S5, twice drawing-off:Protofilament is guided by guiding machine, carries out first time drawing-off;It is carried out again after immersion oil second
Drawing-off, first time drawing-off are lateral drawing-off, and second of drawing-off is longitudinal drawing-off, and drawing-off twice carries out in heat setting machine, heat
Setting temperature is 150 DEG C;
Fiber after the completion of S6, drawing-off is crimped, cuts off and packs, and obtains polyester staple fiber.
Specific in the present embodiment, lubricant is paraffin or odium stearate, and compatilizer is carboxylic acid type or epoxy type compatilizer.
Comparative example
The parts by weight of the raw materials used and each raw material of the polyester staple fiber of this comparative example are same as Example 3, specific as follows:
80 parts of PET slices, 40 parts of carboxymethyl cellulose, 30 parts of polyacrylonitrile-based carbon fibre, 15 parts of glass fibre, 8 parts of makrolon, color
1.5 parts of 5 parts of master batch, 3 parts of lubricant and compatilizer;
In specific embodiment, these raw materials are directly squeezed out into pelletizing using double screw extruder, obtain master batch, including such as
Lower step:
S1', raw material cleaning:It will take out and dry after impregnating 12h, clearly in carboxymethyl cellulose and PET slice input cleaning solutions
Washing lotion is NaOH solution, has certain alkalinity to remove the impurity such as surface and oil contaminant;
S2', PET slices, carboxymethyl cellulose, polyacrylonitrile-based carbon fibre and glass fibre are poured into blender and is stirred
Uniformly, makrolon, Masterbatch, lubricant and compatilizer is then added into mixture again, puts into double screw extruder, squeezes
Go out pelletizing, obtains master batch;Wherein, the screw speed of double screw extruder is 180rpm, and operation interval is by material forward to being divided into three
A warm area, the first temperature operating temperature are 160 DEG C, and the second warm area operating temperature is 200 DEG C, and third warm area operating temperature is 230
℃;
S3', spinning:Master batch is added in the babinet of spinning-drawing machine, melting throwing obtains protofilament;
S4', twice drawing-off:Protofilament is guided by guiding machine, carries out first time drawing-off;It is carried out again after immersion oil second
Drawing-off, first time drawing-off are lateral drawing-off, and second of drawing-off is longitudinal drawing-off, and drawing-off twice carries out in heat setting machine, heat
Setting temperature is 150 DEG C;
Fiber after the completion of S5', drawing-off is crimped, cuts off and packs, and obtains polyester staple fiber.
Performance detection
Performance detection is carried out to the polyester staple fiber product of embodiment 1-3 and comparative example, the boiling water that emphasis detects product is received
Shrinkage, detection method is referring to national standard GB/T6505-2001《Filament of synthetic fibre heat shrinkage test sheet method》, by defined
The length of test sample before and after the processing calculates boiling water shrinkage under the conditions of pre-tension, according to formula S={ (L0-LS)/L0*
100% } boiling water shrinkage is calculated, wherein L0 is initial length, and LS is length after shrinking, can in order to improve accuracy and data
By property, each embodiment takes three samples to measure, and is averaged.
Testing result is referring to the following table 1:
Embodiment 1 | Embodiment 2 | Embodiment 3 | Comparative example | |
It measures for the first time | 1.15% | 1.16% | 1.11% | 1.58% |
Second of measurement | 1.08% | 1.20% | 1.07% | 1.69% |
Third time measures | 1.19% | 1.11% | 1.08% | 1.62% |
Average value | 1.14% | 1.157% | 1.087% | 1.63% |
The product boiling water shrinkage of 1 Examples 1 to 3 of table and comparative example compares
As seen from the above table, the boiling water washing shrinkage for the polyester staple fiber that various embodiments of the present invention obtain is below 1.2%,
The substantially less than boiling water shrinkage of comparative example, this is primarily due to carboxymethyl cellulose being wound in made of PET slice surfaces
Modified feedstock, can assign product preferably anti-boiling water shrinkage, which is applied to have in clothing auxiliary material more preferable
The scope of application, other than being suitable for general clothing, additionally it is possible to be applicable to the high-quality clothing that high temperature is scalded.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the invention is not limited in any way above-described embodiment, all to be obtained by the way of equivalent substitution or equivalent transformation
Technical solution is all fallen in protection scope of the present invention.
Claims (10)
1. a kind of production technology of garment accessories polyester staple fiber, which is characterized in that prepared by each raw material of following parts by weight
It forms:50 ~ 80 parts of PET slices, 20 ~ 40 parts of carboxymethyl cellulose, 15 ~ 30 parts of polyacrylonitrile-based carbon fibre, glass fibre 5 ~ 15
0.5 ~ 1.5 part of part, 3 ~ 8 parts of makrolon, 2 ~ 5 parts of Masterbatch, 1 ~ 3 part of lubricant and compatilizer;
Include the following steps:
S1, raw material cleaning:It will take out and dry after impregnating 4 ~ 12h in carboxymethyl cellulose and PET slice input cleaning solutions;
S2, carboxymethyl cellulose is wound in PET slice surfaces, put into double screw extruder, squeeze out pelletizing, obtain modified original
Material;
S3, it modified feedstock, polyacrylonitrile-based carbon fibre and glass fibre is poured into blender stirs evenly, then again to mixing
Makrolon, Masterbatch, lubricant and compatilizer are added in material, puts into double screw extruder, squeezes out pelletizing, obtains master batch;
S4, spinning:Master batch is added in the babinet of spinning-drawing machine, melting throwing obtains protofilament;
S5, twice drawing-off:Protofilament is guided by guiding machine, carries out first time drawing-off;Second of drawing-off is carried out after immersion oil again;
Fiber after the completion of S6, drawing-off is crimped, cuts off and packs, and obtains polyester staple fiber.
2. a kind of production technology of garment accessories polyester staple fiber according to claim 1, which is characterized in that described
PET is sliced is with the mass ratio of carboxymethyl cellulose(1.5~2.5):1.
3. a kind of production technology of garment accessories polyester staple fiber according to claim 1, which is characterized in that described clear
Washing lotion is NaOH solution.
4. a kind of production technology of garment accessories polyester staple fiber according to claim 1, which is characterized in that the profit
Lubrication prescription is paraffin or odium stearate.
5. a kind of production technology of garment accessories polyester staple fiber according to claim 1, which is characterized in that the phase
It is carboxylic acid type or epoxy type compatilizer to hold agent.
6. according to a kind of production technology of garment accessories polyester staple fiber of claim 1 ~ 5 any one of them, feature exists
In in the step S2, the screw speed of double screw extruder is 100 ~ 150rpm, and operating temperature is 180 ~ 260 DEG C.
7. a kind of production technology of garment accessories polyester staple fiber according to claim 6, which is characterized in that the step
In rapid S3, the screw speed of double screw extruder is 150 ~ 180rpm, operation interval by material forward to being divided into three warm areas, first
Temperature operating temperature is 150 ~ 160 DEG C, and the second warm area operating temperature is 180 ~ 200 DEG C, and third warm area operating temperature is 210 ~ 230
℃。
8. a kind of production technology of garment accessories polyester staple fiber according to claim 7, which is characterized in that the step
In rapid S5, first time drawing-off is lateral drawing-off, and second of drawing-off is longitudinal drawing-off.
9. a kind of production technology of garment accessories polyester staple fiber according to claim 8, which is characterized in that described
Drawing-off and second of drawing-off carry out in heat setting machine, and heat setting temperature is 100 ~ 150 DEG C.
10. a kind of production technology of garment accessories polyester staple fiber according to claim 1, which is characterized in that obtain
Polyester staple fiber length be 30 ~ 60mm, boiling water washing shrinkage be less than 1.2%.
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CN201810815504.7A CN108754645A (en) | 2018-07-24 | 2018-07-24 | A kind of production technology of garment accessories polyester staple fiber |
PCT/CN2018/097155 WO2020019227A1 (en) | 2018-07-24 | 2018-07-26 | Production process of polyester staple fibers for clothing accessories |
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CN114481446A (en) * | 2021-11-18 | 2022-05-13 | 吉祥三宝高科纺织有限公司 | Method for preparing waterproof and moisture permeable fabric by using regenerated polyester staple fibers |
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