CN108749163A - A kind of preparation method of Pneumatic flexible element with variable rigidity - Google Patents

A kind of preparation method of Pneumatic flexible element with variable rigidity Download PDF

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Publication number
CN108749163A
CN108749163A CN201810462789.0A CN201810462789A CN108749163A CN 108749163 A CN108749163 A CN 108749163A CN 201810462789 A CN201810462789 A CN 201810462789A CN 108749163 A CN108749163 A CN 108749163A
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Prior art keywords
silicon rubber
rubber film
nylon fiber
film
preparation
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CN201810462789.0A
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CN108749163B (en
Inventor
陈花玲
刘晨
李卓远
刘磊
陈煜宇
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Xian Jiaotong University
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Xian Jiaotong University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B25/08Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/10Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/20Layered products comprising a layer of natural or synthetic rubber comprising silicone rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • B32B3/085Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts spaced apart pieces on the surface of a layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/02Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by a sequence of laminating steps, e.g. by adding new layers at consecutive laminating stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02Synthetic macromolecular fibres
    • B32B2262/0261Polyamide fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/54Yield strength; Tensile strength
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558Impact strength, toughness

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  • Laminated Bodies (AREA)

Abstract

A kind of preparation method of Pneumatic flexible element with variable rigidity, this method are based on Pneumatic flexible element with variable rigidity, which includes the first silicon rubber film, the second silicon rubber film, nylon fiber and gas-guide tube;First silicon rubber film, nylon fiber and the second silicon rubber film are set gradually from top to bottom, and one end of nylon fiber is pasted onto the lower surface of the first silicon rubber film or the upper surface of the second silicon rubber film by binder;The edge of first silicon rubber film and the second silicon rubber film is pasted by first binding agent seal;The edge location for paste in the first silicon rubber film and the second silicon rubber film is arranged in gas-guide tube, and is connected to internal nylon fiber;The silicon rubber film modulus of the present invention is smaller, and internal fiber is more soft, therefore unit can realize the deformation of bending, stretching, torsion, compression, therefore is not restricted by shape.Different negative pressure is imposed to unit, easy to operate, controllability is good, and variation rigidity effect is more apparent.

Description

A kind of preparation method of Pneumatic flexible element with variable rigidity
Technical field
The invention belongs to intellectual material and intelligence structure field, more particularly to a kind of preparation of Pneumatic flexible element with variable rigidity Method.
Background technology
Variation rigidity technology can be applied to the fields such as actively (half actively) absorbing, robotically-driven, deformation, such as engine Vibration and noise reducing, the antidetonation of the buildings such as house, bridge, flexible robot's handgrip etc., either in scientific research still actual In engineer application, variation rigidity technology suffers from very important effect.Realize that the methods and techniques of variation rigidity have at present:Electric current becomes Technology, magnetic converting technique, variable rate spring etc., wherein electro-rheological technology develop still immature, controllability hardly possible with magnetic converting technique To ensure, variable rate spring mechanism is complex, and shape is fixed, and applicable object is limited.
Invention content
The purpose of the present invention is to provide a kind of preparation methods of Pneumatic flexible element with variable rigidity, to solve the above problems.
To achieve the above object, the present invention uses following technical scheme:
A kind of preparation method of Pneumatic flexible element with variable rigidity, this method are based on Pneumatic flexible element with variable rigidity, the unit Including the first silicon rubber film, the second silicon rubber film, nylon fiber and gas-guide tube;First silicon rubber film, nylon fiber and Second silicon rubber film is set gradually from top to bottom, and one end of nylon fiber is pasted onto the first silicon rubber film by binder Lower surface or the upper surface of the second silicon rubber film;The edge of first silicon rubber film and the second silicon rubber film passes through binder Sealing is pasted;Gas-guide tube is arranged the edge location for paste in the first silicon rubber film and the second silicon rubber film, and with internal Buddhist nun Imperial fiber connection;
The preparation method of Pneumatic flexible element with variable rigidity, includes the following steps:
Step 1, the first silicon rubber film and the second silicon rubber film are prepared, ensures that they are the identical rectangular silicon rubber of size Glue film;
Step 2, one end of nylon fiber is pasted onto to lower surface or the second silicon of the first silicon rubber film by binder The upper surface of rubber film;First silicon rubber film and the fully wrapped around firmly nylon fiber of the second silicon rubber film;By gas-guide tube cloth Set with nylon fiber same layer;
Step 3, using binder by the marginal adhesion of two silicon rubber films together, one end of gas-guide tube is sealed in two In a silicon rubber film, the other end is in communication with the outside.
Further, in step 1, the preparation method of the first silicon rubber film and the second silicon rubber film includes following step Suddenly:
1) by silicon rubber A, B component according to mass ratio 1:1 mixing, stirs evenly and is de-gassed;
2) one layer of releasing agent is sprayed in PET film, is cast the silicon rubber solvent prepared using casting machine, is heated Make its solidification;
3) silicon rubber film is removed from PET film using blade or laser cutting machine.
Further, the model Ecoflex 00-20 types of silicon rubber.
Further, nylon fiber is bilayer arrangement, and upper layer nylon fiber is arranged perpendicular to lower layer's nylon fiber;Nylon is fine One end of dimension is to bond end, and the other end is free end, bonds end and free end cross-distribution;It is arc-shaped to bond end, bonds end It is bonded with the lower surface of the first silicon rubber film or the upper surface of the second silicon rubber film.
Further, nylon fiber bonds to form by binder
Further, binder is 20 silicon rubber glue of Sil-Poxy Smooth-on.
Further, gas-guide tube is made of polyvinyl chloride, bore 2mm.
Compared with prior art, the present invention has following technique effect:
The present invention is by unit inside charge and discharge air, using between fiber and fiber and between fiber and film inner wall Antagonism, achieve the purpose that adjust unit overall stiffness variation;The silicon rubber film modulus of the present invention is smaller, and internal fine Dimension is more soft, therefore unit can realize the deformation of bending, stretching, torsion, compression, therefore is not restricted by shape.To unit Different negative pressure is imposed, realizes the different stiffness variation of unit.Its is easy to operate, and controllability is good, and variation rigidity effect is more apparent.
Description of the drawings
Fig. 1 is the isometric sectional view of Pneumatic flexible element with variable rigidity.
Fig. 2 is the production process schematic diagram of Pneumatic flexible element with variable rigidity.
Fig. 3 is fibrous layer partial enlarged view.
Fig. 4 is test principle figure.
Wherein:1, the first silicon rubber film;2, the second silicon rubber film;3, nylon fiber;4, gas-guide tube.
Specific implementation mode
Below in conjunction with attached drawing, the present invention is further described:
- Fig. 4, a kind of preparation method of Pneumatic flexible element with variable rigidity are please referred to Fig.1, this method is based on Pneumatic flexible and becomes rigid Unit is spent, which includes the first silicon rubber film 1, the second silicon rubber film 2, nylon fiber 3 and gas-guide tube 4;First silicon rubber Glue film 1, nylon fiber 3 and the second silicon rubber film 2 are set gradually from top to bottom, and one end of nylon fiber 3 passes through binder It is pasted onto the lower surface of the first silicon rubber film 1 or the upper surface of the second silicon rubber film 2;First silicon rubber film 1 and second It is pasted by first binding agent seal at the edge of silicon rubber film 2;Gas-guide tube is arranged in the first silicon rubber film 1 and the second silicon rubber thin The edge location for paste of film 2, and be connected to internal nylon fiber 3;
The preparation method of Pneumatic flexible element with variable rigidity, includes the following steps:
Step 1, the first silicon rubber film 1 and the second silicon rubber film 2 are prepared, ensures that they are the identical rectangular silicon of size Rubber film;
Step 2, one end of nylon fiber is pasted onto to lower surface or the second silicon of the first silicon rubber film 1 by binder The upper surface of rubber film 2;2 fully wrapped around firmly nylon fiber 3 of first silicon rubber film 1 and the second silicon rubber film;By air guide Pipe 4 is arranged in and 3 same layer of nylon fiber;
Step 3, using binder by the marginal adhesion of two silicon rubber films together, one end of gas-guide tube 4 is sealed in In two silicon rubber films, the other end is in communication with the outside.
In step 1, the preparation method of the first silicon rubber film 1 and the second silicon rubber film 2 includes the following steps:
1) by silicon rubber A, B component according to mass ratio 1:1 mixing, stirs evenly and is de-gassed;
2) one layer of releasing agent is sprayed in PET film, is cast the silicon rubber solvent prepared using casting machine, is heated Make its solidification;
3) silicon rubber film is removed from PET film using blade or laser cutting machine.
The model Ecoflex 00-20 types of silicon rubber.
Nylon fiber 3 is bilayer arrangement, and upper layer nylon fiber is arranged perpendicular to lower layer's nylon fiber;The one of nylon fiber 3 To bond end, the other end is free end at end, bonds end and free end cross-distribution;It is arc-shaped to bond end, bonds end and first The lower surface of silicon rubber film 1 or the upper surface of the second silicon rubber film 2 bond.
Nylon fiber 3 bonds to form by binder
Binder is 20 silicon rubber glue of Sil-Poxy Smooth-on.
Gas-guide tube is made of polyvinyl chloride, bore 2mm.
With reference to attached drawing 2 and attached drawing 3, using silicon rubber glue Sil-Poxy (Smooth-on) 20 by the bonding of nylon fiber End is bonded in the lower surface of silicon rubber film or the upper surface of silicon rubber film, and the other end of fiber is free end, fiber cluster Arrangement mode as shown in figure 3, bonding end and free end cross-distribution.
With reference to attached drawing 2 and attached drawing 3, the assembling flow path of Pneumatic flexible element with variable rigidity is:The round end side of fiber is used Silicon rubber glue Sil-Poxy (Smooth-on) 20 is adhered on silicon rubber film, and spread geometry is as shown in Fig. 2, square; Then conduit is arranged in and fiber same layer;Finally use silicon rubber glue Sil-Poxy (Smooth-on) 20 by two silicon rubbers The marginal adhesion of glue film together, ensures the air-tightness of unit.
With reference to attached drawing 2, inflation/deflation is carried out by gas-guide tube to unit, using between fiber and fiber and fiber and film Antagonism between inner wall achievees the purpose that adjust the variation of unit overall stiffness.It is measured through experiment, element stiffness increases with negative pressure Increase greatly.
With reference to attached drawing 4, test specimen is placed on experimental rig and carries out stiffness measurement, test result is:When not vacuumizing The rigidity of sample is 15.6N/m, and after vacuumizing, sample rigidity reaches 118.3N/m, and stiffness variation rate reaches 658.3%.

Claims (7)

1. a kind of preparation method of Pneumatic flexible element with variable rigidity, which is characterized in that this method is based on Pneumatic flexible variation rigidity list Member, the unit include the first silicon rubber film (1), the second silicon rubber film (2), nylon fiber (3) and gas-guide tube (4);First Silicon rubber film (1), nylon fiber (3) and the second silicon rubber film (2) are set gradually from top to bottom, and the one of nylon fiber (3) End is pasted onto the lower surface of the first silicon rubber film (1) or the upper surface of the second silicon rubber film (2) by binder;First silicon The edge of rubber film (1) and the second silicon rubber film (2) is pasted by first binding agent seal;Gas-guide tube is arranged in the first silicon rubber The edge location for paste of film (1) and the second silicon rubber film (2), and be connected to internal nylon fiber (3);
The preparation method of Pneumatic flexible element with variable rigidity, includes the following steps:
Step 1, the first silicon rubber film (1) and the second silicon rubber film (2) are prepared, ensures that they are the identical rectangular silicon of size Rubber film;
Step 2, one end of nylon fiber is pasted onto to lower surface or the second silicon rubber of the first silicon rubber film (1) by binder The upper surface of glue film (2);First silicon rubber film (1) and the fully wrapped around firmly nylon fiber (3) of the second silicon rubber film (2); Gas-guide tube (4) is arranged in and nylon fiber (3) same layer;
Step 3, using binder by the marginal adhesion of two silicon rubber films together, one end of gas-guide tube (4) is sealed in two In a silicon rubber film, the other end is in communication with the outside.
2. a kind of preparation method of Pneumatic flexible element with variable rigidity according to claim 1, which is characterized in that in step 1, The preparation method of first silicon rubber film (1) and the second silicon rubber film (2) includes the following steps:
1) by silicon rubber A, B component according to mass ratio 1:1 mixing, stirs evenly and is de-gassed;
2) one layer of releasing agent is sprayed in PET film, is cast the silicon rubber solvent prepared using casting machine, and heating makes it Solidification;
3) silicon rubber film is removed from PET film using blade or laser cutting machine.
3. a kind of preparation method of Pneumatic flexible element with variable rigidity according to claim 2, which is characterized in that silicon rubber Model Ecoflex 00-20 types.
4. a kind of preparation method of Pneumatic flexible element with variable rigidity according to claim 1, which is characterized in that nylon fiber (3) it is bilayer arrangement, upper layer nylon fiber is perpendicular to the setting of lower layer's nylon fiber;One end of nylon fiber (3) is to bond end, separately One end is free end, bonds end and free end cross-distribution;It is arc-shaped to bond end, bonds end and the first silicon rubber film (1) Lower surface or the second silicon rubber film (2) upper surface bond.
5. a kind of preparation method of Pneumatic flexible element with variable rigidity according to claim 4, which is characterized in that nylon fiber (3) it bonds to be formed by binder.
6. a kind of preparation method of Pneumatic flexible element with variable rigidity according to claim 1, which is characterized in that binder is 20 silicon rubber glue of Sil-Poxy Smooth-on.
7. a kind of preparation method of Pneumatic flexible element with variable rigidity according to claim 1, which is characterized in that gas-guide tube by Polyvinyl chloride is made, bore 2mm.
CN201810462789.0A 2018-05-15 2018-05-15 Preparation method of pneumatic flexible variable stiffness unit Expired - Fee Related CN108749163B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109533279A (en) * 2018-12-28 2019-03-29 西安交通大学 A kind of variant aircraft flexible wing and its variation rigidity stressed-skin construction and preparation method

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202004005671U1 (en) * 2004-04-07 2004-07-15 Lat Suhl Ag Energy supply arrangement for the carriage of a planar drive unit comprises a flat supply element with separately fixed electrical, pneumatic and/or hydraulic lines which run roughly parallel to one another
CN104401497A (en) * 2014-11-19 2015-03-11 中国航空工业集团公司沈阳飞机设计研究所 Flexible envelope for self-adaption swell air inlet channel
CN106859770A (en) * 2017-02-27 2017-06-20 西安交通大学 A kind of pneumatic operation technique arm of multiple degrees of freedom variable rigidity and preparation method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202004005671U1 (en) * 2004-04-07 2004-07-15 Lat Suhl Ag Energy supply arrangement for the carriage of a planar drive unit comprises a flat supply element with separately fixed electrical, pneumatic and/or hydraulic lines which run roughly parallel to one another
CN104401497A (en) * 2014-11-19 2015-03-11 中国航空工业集团公司沈阳飞机设计研究所 Flexible envelope for self-adaption swell air inlet channel
CN106859770A (en) * 2017-02-27 2017-06-20 西安交通大学 A kind of pneumatic operation technique arm of multiple degrees of freedom variable rigidity and preparation method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109533279A (en) * 2018-12-28 2019-03-29 西安交通大学 A kind of variant aircraft flexible wing and its variation rigidity stressed-skin construction and preparation method
CN109533279B (en) * 2018-12-28 2020-10-27 西安交通大学 Flexible wing of morphing aircraft, variable-stiffness skin structure of flexible wing and preparation method of variable-stiffness skin structure

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