CN108747586A - Handle of a knife, monitoring method and storage device - Google Patents
Handle of a knife, monitoring method and storage device Download PDFInfo
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- CN108747586A CN108747586A CN201810397576.4A CN201810397576A CN108747586A CN 108747586 A CN108747586 A CN 108747586A CN 201810397576 A CN201810397576 A CN 201810397576A CN 108747586 A CN108747586 A CN 108747586A
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- cutter
- threshold values
- processor
- vibration
- ontology
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/09—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool
- B23Q17/0952—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring cutting pressure or for determining cutting-tool condition, e.g. cutting ability, load on tool during machining
- B23Q17/0957—Detection of tool breakage
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Knives (AREA)
Abstract
The present invention proposes that a kind of handle of a knife, handle of a knife include：Ontology；Vibrating sensor, vibrating sensor are set on ontology and are abutted against with the one end for the cutter being installed on ontology to detect cutter when in use due to vibration amplitude caused by vibration；Threshold values adjuster, threshold values adjuster are set on ontology to set the threshold values of the vibration width of cutter；Processor is adapted for carrying out each instruction；Storage device, is suitable for storing a plurality of instruction, and instruction is suitable for being loaded and being executed by processor：The threshold values of the vibration width of threshold values adjuster setting cutter is controlled, and the threshold values of the vibration width of the cutter of setting is sent to processor；Control vibrating sensor is detected the vibration amplitude of the cutter in using, and by the vibration amplitude of detection by being sent to processor；The vibration amplitude of detection is compared with the threshold values of setting.The invention also provides a kind of monitoring method and storage devices.
Description
Technical field
The present invention relates to a kind of handle of a knife, especially a kind of knives for carrying out on-line real time monitoring to the abrasion condition of cutter
Handle, monitoring method and storage device.
Background technology
During traditional CNC boards are processed workpiece using cutter, if to understand tool wear situation,
It must just shut down and disassemble cutter under handle of a knife, recycle the wear condition of detecting instrument detection cutter to judge whether to need
Cutter is replaced, it is time-consuming and laborious, influence processing efficiency.Meanwhile existing tool monitoring device need to utilize multiple sensors to knife
Tool carries out the detection of multi-angle, and equipment is complicated, of high cost.
Invention content
In view of above-mentioned condition, it is necessary to provide it is a kind of can be to handle of a knife that the wear condition of cutter is monitored in real time, prison
Survey method and storage device are to solve the above problems.
A kind of handle of a knife, the handle of a knife include：
Ontology；
Vibrating sensor, the vibrating sensor be set on the ontology and with the cutter that is installed on the ontology
One end is abutted against to detect cutter when in use due to vibration amplitude caused by vibration；
Threshold values adjuster, the threshold values adjuster are set on the ontology to adjust and set the valve of the vibration width of cutter
Value；
Processor, the processor are set on the ontology, and the processor is adapted for carrying out each instruction；
Storage device, the storage device are set on the ontology, and the storage device is suitable for storing a plurality of instruction, described
Instruction is suitable for being loaded and being executed by the processor：
The threshold values that the threshold values adjuster sets the vibration width of the cutter is controlled, and by the vibration of the cutter of setting
The threshold values of width is sent to the processor；
It controls the vibrating sensor to be detected the vibration amplitude of the cutter in using, and will be described in detection
Vibration amplitude is by being sent to processor；
The vibration amplitude of detection is compared with the threshold values of the vibration width of the cutter of setting.
A kind of monitoring method comprising：
The threshold values of the vibration width of threshold values adjuster setting cutter is controlled, and by the vibration width of the cutter of the setting
Threshold values be sent to a processor；
It controls a vibrating sensor to be detected the vibration amplitude of the cutter in using, and will shake described in detection
Dynamic amplitude is by being sent to processor；
The vibration amplitude of detection is compared with the threshold values of the vibration width of the cutter of setting.
A kind of storage device, the storage device store a plurality of instruction, and described instruction is suitable for being loaded and being executed by processor：
The threshold values of the vibration width of threshold values adjuster setting cutter is controlled, and by the vibration width of the cutter of the setting
Threshold values be sent to processor；
It controls a vibrating sensor to be detected the vibration amplitude of the cutter in using, and will shake described in detection
Dynamic amplitude is by being sent to processor；
The vibration amplitude of detection is compared with the threshold values of the vibration width of the cutter of setting.
The different threshold values and vibrating sensor that above-mentioned handle of a knife, monitoring method and storage device are set by threshold values adjuster
Vibration amplitude is measured in real time to the cutter in using, so as to different cutters in different use environments and processing
The wear condition of cutter is monitored under parameter in real time and judges whether to replace cutter, it is easy to operate.
Description of the drawings
Fig. 1 is the partial cutaway schematic of the handle of a knife of an embodiment of the present invention.
Fig. 2 is the module diagram of the monitoring system of an embodiment of the present invention.
Fig. 3 is the flow diagram of the monitoring method of an embodiment of the present invention.
Main element symbol description
Following specific implementation mode will be further illustrated the present invention in conjunction with above-mentioned attached drawing.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiment is only a part of the embodiment of the present invention, instead of all the embodiments.Based on this
Embodiment in invention, every other reality obtained by those of ordinary skill in the art without making creative efforts
Example is applied, shall fall within the protection scope of the present invention.
It should be noted that when an element or component are considered as " connection " another element or component, it can be
It is directly connected to another element or component or may be simultaneously present the element or component being centrally located.When an element or group
Part is considered as " setting exist " another element or component, it can be set up directly on another element or component or can
The element or component being centrally located can be existed simultaneously.
Unless otherwise defined, all of technologies and scientific terms used here by the article and belong to the technical field of the present invention
The normally understood meaning of technical staff is identical.Used term is intended merely to description tool in the description of the invention herein
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term " and or " used herein includes one or more phases
Any and all combinations of the Listed Items of pass.
Referring to FIG. 1, Fig. 1 is a kind of partial cutaway schematic of handle of a knife 100 of an embodiment of the present invention.Handle of a knife 100
For installing cutter 300 and being detected to the abrasion condition of cutter 300.Handle of a knife 100 includes ontology 10, processor 20, storage
Equipment 30 locks component 40, vibrating sensor 50, threshold values adjuster 60, battery 70, operation panel 80 and reminding unit 90.Place
Reason device 20, storage device 30 lock component 40, vibrating sensor 50, threshold values adjuster 60, battery 70, operation panel 80 and carry
Unit 90 of waking up is set on ontology 10.Storage device 30, vibrating sensor 50, threshold values adjuster 60, battery 70, operation panel 80
And reminding unit 90 is electrically connected with processor 20.
Container 11, mounting hole 12 and through-hole 13 are offered on ontology 10.Container 11 is located at the substantial middle of ontology 10
Position.Mounting hole 12 is opened on the end face of ontology 10 and passes to one end of receiving cutter 300 with 11 phase of container.Through-hole 13
It is opened on the other end of ontology 10 and is communicated with container 11.
Processor 20 is set in container 11.Processor 20 can be central processing unit, digital signal processor or
Microcontroller etc..Processor 20 is for handling related data and sending a plurality of instruction.
Storage device 30 is set in container 11.Storage device 30 can store related data and a plurality of instruction, and institute
Instruction is stated to be suitable for being loaded by processor 20 and executing relevant action.
It is understood that storage device 30 can be hard disk, USB flash disk, random access memory etc..
In an at least embodiment, storage device 30 can be storage inside system, such as the storage of flash memory, random read take
The device RAM and memory ROM etc. that can be read.
In an at least embodiment, storage device 30 can also be a storage system, for example, video disc, storage card or
Person's data storage medium etc..Storage device 30 further includes storage device that is unstable or stablizing.
In an at least embodiment, storage device 30 includes two or more storage devices, for example, one of them is deposited
Storage equipment is memory body, and other in which storage device is driver.In addition, storage device 30 can also in whole or in part solely
Stand on handle of a knife 100.
It includes collet chuck 41 and locking accessory 42 to lock component 40.41 part of collet chuck is set in mounting hole 12.Collet chuck 41 is used for
It accommodates one end of cutter 300 and one end of cutter 300 can be gripped.Locking accessory 42, which is screwed together in ontology 10, has mounting hole 12
One end to support collet chuck 41 so that collet chuck 41 grips cutter 300.In the present embodiment, locking accessory 42 is nut,
But not limited to this.
Vibrating sensor 50 is set in the mounting hole 12 of ontology 10 and is abutted against with one end of cutter 300.Vibrating sensing
Device 50 can detect cutter 300 and be sent to place due to vibration amplitude caused by vibration and by the vibration amplitude of detection when in use
Manage device 20 and storage device 30.
Threshold values adjuster 60 be used for according to specification, workpiece material to be processed and machined parameters of cutter 300 etc. adjust and
Set the threshold values of the vibration width of cutter 300.
Battery 70 is set in through-hole 13.Battery 70 is used for processor 20, storage device 30, vibrating sensor 50, valve
It is worth adjuster 60, operation panel 80 and reminding unit 90 and electric energy is provided.Meanwhile battery 70 is equipped with charging interface in order to electricity
It charges in pond 70.
Operation panel 80 is for making operator be turned on and off handle of a knife 100, and input dependent instruction.
Reminding unit 90 can make prompting according to detection and comparison result.The mode of the prompting includes but not limited to sound
Sound prompting, information reminding, flashing light add alarm and reminding etc., can specifically be arranged according to actual needs.In the present embodiment, reminding unit 90
For that can send out the signal lamp of red and green light, when 300 serious wear of cutter and when needing replacing, reminding unit 90 is sent out
Red light.
Referring to Fig. 2, Fig. 2 is the module diagram for monitoring system 200 in an embodiment of the present invention.Monitoring system 200
Applied on handle of a knife 100.Monitoring system 200 include monitoring and controlling module 210, adjusting control module 220, comparing module 230 and
Remind control module 240.In one embodiment, monitoring and controlling module 210, adjusting control module 220, comparing module 230 and
Prompting control module 240 is to be stored in the storage device 30 of the handle of a knife 100, can be by the processor of the handle of a knife 100
20 series of computation machine program instruction sections performed and that fixed function can be completed.In other embodiments, the prison
Monitoring and controlling module 210, adjusting control module 220, comparing module 230 and the prompting control module 240 of examining system 200 can also
To cure in the hardware cell of processor 20, for example, cure in the firmware of processor 20.
Monitoring and controlling module 210 is detected the vibration amplitude of cutter 300 for controlling vibrating sensor 50.
Adjusting control module 220 is used to receive the instruction inputted by operation panel 80 and controls the adjusting of threshold values adjuster 60
And the threshold values of the vibration width of setting cutter 300.
Comparing module 230 is for setting the vibration amplitude for the cutter 300 that vibrating sensor 50 detects with threshold values adjuster 60
The threshold values of the vibration width of fixed cutter 300 is compared.
Control module 240 is reminded to make prompting according to above-mentioned comparison result for controlling reminding unit 90.Specifically, at this
In embodiment, when the vibration amplitude for the cutter 300 that vibrating sensor 50 detects is less than the threshold values that threshold values adjuster 60 is set, carry
Control module 240 of waking up controls reminding unit 90 and sends out green light to show normally；When the cutter 300 that vibrating sensor 50 detects
When vibration amplitude is more than the threshold values that threshold values adjuster 60 is set, reminds control module 240 to control reminding unit 90 and send out red light
Line is to prompt to need replacing cutter 300.
Referring to Fig. 3, to be applied to monitoring of the monitoring system 200 using handle of a knife 100 in an embodiment of the present invention
The flow chart of method.The monitoring method is only a kind of example, because there are many kinds of the modes for implementing the method.Please join simultaneously
Fig. 1 to Fig. 3 is read, the monitoring method next to be described can be performed by the module shown in Fig. 1-2.Each segment in Fig. 3
One or more step represented, method or sub-process etc. are performed by exemplary method.It is supervised using above-mentioned monitoring system 200
The monitoring method for surveying the abrasion condition of cutter includes the following steps：
S101：Control the threshold values that threshold values adjuster 60 sets the vibration width of cutter 300, and shaking the cutter of setting 300
The threshold values of dynamic width is sent to processor 20.
Specifically, according to the specification of cutter 300, workpiece material to be processed and machined parameters etc., pass through operation panel 80
Input instruction is sent to adjusting control module 220, and adjusting control module 220 controls threshold values according to the instruction that operation panel 80 inputs
Adjuster 60 sets the threshold values of the vibration width of cutter 300.
S102：Control vibrating sensor 50 is detected the vibration amplitude of the cutter 300 in using, and by the upper of detection
It states vibration amplitude and is sent to processor 20.
Specifically, monitoring and controlling module 210 controls vibrating sensor 50 and is carried out to the vibration amplitude of the cutter 300 in using
Detection.
S103：The cutter 300 that the vibration amplitude for the cutter 300 that vibrating sensor 50 detects is set with threshold values adjuster 60
The threshold values of vibration width be compared.
Specifically, the vibration amplitude for the cutter 300 that comparing module 230 detects vibrating sensor 50 and threshold values adjuster 60
The threshold values of the vibration width of the cutter 300 of setting is compared.
S104：Control reminding unit 90 makes prompting according to above-mentioned comparison result.
Specifically, the vibration amplitude of the cutter 300 detected when vibrating sensor 50 is less than the knife that threshold values adjuster 60 is set
When the threshold values of the vibration width of tool 300, reminds control module 240 to control reminding unit 90 and send out green light to show normally；When shaking
The vibration amplitude for the cutter 300 that dynamic sensor 50 detects is more than the threshold values of the vibration width for the cutter 300 that threshold values adjuster 60 is set
When, it reminds control module 240 to control reminding unit 90 and sends out red light to prompt to need replacing cutter 300.
It is to be appreciated that step S104 can be removed, can knife directly be judged according to above-mentioned comparison result by operator
The abrasion condition of tool 300 simultaneously decides whether to replace cutter 300.
Handle of a knife 100 includes ontology 10, processor 20, storage device 30, locks component 40, vibrating sensor 50, threshold values tune
Device 60, battery 70, operation panel 80 and reminding unit 90 are saved, but not limited to this, in other embodiments, lock component 40, electricity
Pond 70 and operation panel 80 can remove, and cutter 300 is directly fixed on ontology 10, have no effect on the use of cutter 300, handle of a knife
100 are directly powered by processing unit (plant) (not shown), and handle of a knife 100 can receive the input instruction of processing unit (plant), have no effect on
The operation of handle of a knife 100.
Above-mentioned handle of a knife 100, monitoring system 200 and monitoring method on ontology 10 by being arranged threshold values adjuster 60 and vibration
Sensor 50, and the different threshold values that is set by threshold values adjuster 60 and by vibrating sensor 50 to the cutter 300 in using into
Row detects vibration amplitude in real time, so as to be supervised in real time under different use environments and machined parameters to different cutters 300
It surveys the wear condition of cutter 300 and judges whether to replace cutter 300, it is easy to operate.
One of ordinary skill in the art will appreciate that realizing all or part of flow in the above embodiment, being can be with
Relevant hardware is instructed to complete by computer program, the program can be stored in a computer read/write memory medium
In, described program is when being executed, it may include such as the flow of the embodiment of above-mentioned each method.
In addition, each functional unit in each embodiment of the present invention can be integrated in same processor, it can also
That each unit physically exists alone, can also two or more units be integrated in same unit.Above-mentioned integrated list
The form that hardware had both may be used in member is realized, can also be realized in the form of hardware adds software function module.
The above-mentioned integrated unit being realized in the form of SFU software functional unit can be stored in one and computer-readable deposit
In storage media.Above-mentioned SFU software functional unit is stored in a storage medium, including some instructions are with so that an electronics is set
Standby (can be hand-held electronic equipment, such as smart mobile phone, laptop, personal digital assistant (Personal Digital
Assistant, PDA), intellectual Wearable etc., can also be Table top type electronic equipment, such as desktop computer, smart television)
Or processor (processor) executes the part steps of each embodiment the method for the present invention.And storage medium above-mentioned
Including：USB flash disk, mobile hard disk, read-only memory (Read-Only Memory, ROM), random access memory (Random
Access Memory, RAM), the various media that can store program code such as magnetic disc or CD.
It is obvious to a person skilled in the art that the present invention is not limited to the details of above-mentioned exemplary embodiment, and
Without departing from the spirit or essential characteristics of the present invention, the present invention can be realized in other specific forms.Therefore, nothing
By from the point of view of which point, it should all regard embodiment as exemplary, and be non-limiting, the scope of the present invention is by institute
Attached claim rather than above description limit, it is intended that will fall within the meaning and scope of the equivalent requirements of the claims
All changes include within the present invention.Any reference numeral in claim should not be considered as to the involved right of limitation to want
It asks.Furthermore, it is to be understood that one word of " comprising " is not excluded for other units or step, odd number is not excluded for plural number.It is stated in system claims
Multiple units or system can also be realized by software or hardware by the same unit or system.The first, the second equal words
Language is used to indicate names, and is not represented any particular order.
Finally it should be noted that embodiment of above is merely illustrative of the technical solution of the present invention and it is unrestricted, although ginseng
It is described the invention in detail according to better embodiment, it will be understood by those of ordinary skill in the art that, it can be to this hair
Bright technical solution is modified or equivalent replacement, without departing from the spirit of the technical scheme of the invention and range.
Claims (10)
1. a kind of handle of a knife, the handle of a knife include：
Ontology；
Vibrating sensor, the vibrating sensor be set on the ontology and with the one end for the cutter being installed on the ontology
It abuts against to detect cutter when in use due to vibration amplitude caused by vibration；
Threshold values adjuster, the threshold values adjuster are set on the ontology to adjust and set the threshold values of the vibration width of cutter；
Processor, the processor are set on the ontology, and the processor is adapted for carrying out each instruction；
Storage device, the storage device are set on the ontology, and the storage device is suitable for storing a plurality of instruction, described instruction
Suitable for being loaded and being executed by the processor：
Control the threshold values that the threshold values adjuster sets the vibration width of the cutter, and by the vibration width of the cutter of setting
Threshold values is sent to the processor；
It controls the vibrating sensor to be detected the vibration amplitude of the cutter in using, and by the vibration of detection
Amplitude is by being sent to processor；
The vibration amplitude of detection is compared with the threshold values of the vibration width of the cutter of setting.
2. handle of a knife as described in claim 1, it is characterised in that：The handle of a knife further includes the prompting list being set on the ontology
Member, when the vibration amplitude of the cutter of vibrating sensor detection is less than the cutter of threshold values adjuster setting
When vibrating the threshold values of width, controls the reminding unit and send out green light to show normally, when the institute of vibrating sensor detection
When the threshold values for vibrating width for the cutter that the vibration amplitude for stating cutter is more than threshold values adjuster setting, the prompting is controlled
Unit sends out red light to prompt to need replacing the cutter.
3. handle of a knife as claimed in claim 2, it is characterised in that：The handle of a knife further includes the operating surface being set on the ontology
Plate, the operation panel is for making operator be turned on and off the handle of a knife, and input dependent instruction.
4. handle of a knife as claimed in claim 3, it is characterised in that：Container, mounting hole and through-hole, institute are offered on the ontology
State the middle position that container is located at the ontology, the mounting hole be opened on the end face of the ontology and with the receiving
Slot mutually passes to one end that collecting post states cutter, the through-hole be opened on the other end of the ontology and with the container phase
Logical, the processor and the storage device are set in container, and the vibrating sensor is set in the mounting hole.
5. handle of a knife as claimed in claim 4, it is characterised in that：The handle of a knife further includes locking component, described to lock component packet
Collet chuck and locking accessory are included, the collet chuck is set in the mounting hole, and the collet chuck is used to accommodate one end of the cutter and energy
One end of the cutter is enough gripped, the locking accessory is screwed together in the one end of the ontology with the mounting hole to support
Collet chuck is stated so that the collet chuck grips the cutter.
6. handle of a knife as claimed in claim 4, it is characterised in that：The handle of a knife further includes battery, and the battery is set to described
In through-hole, the battery is used for the processor, the storage device, the vibrating sensor, the threshold values adjuster, institute
It states operation panel and the reminding unit provides electric energy.
7. a kind of monitoring method comprising：
Control a threshold values adjuster setting cutter vibration width threshold values, and by the cutter of the setting vibration width valve
Value is sent to a processor；
It controls a vibrating sensor to be detected the vibration amplitude of the cutter in using, and by the vibration width of detection
Value is by being sent to processor；
The vibration amplitude of detection is compared with the threshold values of the vibration width of the cutter of setting.
8. monitoring method as claimed in claim 7, it is characterised in that：The detection method further includes one reminding unit root of control
Prompting is made according to the comparison result, specially：When the vibration amplitude of the cutter of vibrating sensor detection is less than institute
When stating the threshold values of vibration width of the cutter of threshold values adjuster setting, controls the reminding unit and send out green light to show just
Often, when the vibration amplitude of the cutter of vibrating sensor detection is more than the cutter of threshold values adjuster setting
When vibrating the threshold values of width, controls the reminding unit and send out red light to prompt to need replacing the cutter.
9. a kind of storage device, which is characterized in that the storage device stores a plurality of instruction, and described instruction is suitable for being loaded by processor
And it executes：
Control a threshold values adjuster setting cutter vibration width threshold values, and by the cutter of the setting vibration width valve
Value is sent to processor；
It controls a vibrating sensor to be detected the vibration amplitude of the cutter in using, and by the vibration width of detection
Value is by being sent to processor；
The vibration amplitude of detection is compared with the threshold values of the vibration width of the cutter of setting.
10. storage device as claimed in claim 9, which is characterized in that described instruction is suitable for being loaded and being executed by processor：
It controls a reminding unit and prompting is made according to the comparison result.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810397576.4A CN108747586A (en) | 2018-04-28 | 2018-04-28 | Handle of a knife, monitoring method and storage device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810397576.4A CN108747586A (en) | 2018-04-28 | 2018-04-28 | Handle of a knife, monitoring method and storage device |
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| CN108747586A true CN108747586A (en) | 2018-11-06 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810397576.4A Pending CN108747586A (en) | 2018-04-28 | 2018-04-28 | Handle of a knife, monitoring method and storage device |
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| US20220118529A1 (en) * | 2020-10-19 | 2022-04-21 | Haimer Gmbh | Tool holder with measuring apparatus |
| EP3984695A3 (en) * | 2020-10-19 | 2022-07-13 | Haimer GmbH | State monitoring for a tool holder with measuring device |
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| EP3984695A3 (en) * | 2020-10-19 | 2022-07-13 | Haimer GmbH | State monitoring for a tool holder with measuring device |
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