CN108744997A - Electrostatic self-assembly seed crystal coating method for preparing molecular sieve membrane - Google Patents

Electrostatic self-assembly seed crystal coating method for preparing molecular sieve membrane Download PDF

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Publication number
CN108744997A
CN108744997A CN201810547361.6A CN201810547361A CN108744997A CN 108744997 A CN108744997 A CN 108744997A CN 201810547361 A CN201810547361 A CN 201810547361A CN 108744997 A CN108744997 A CN 108744997A
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crystal seed
carrier
seed
molecular sieve
screen membrane
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顾学红
高冰
高雪超
张玉亭
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Nanjing Tech University
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Nanjing Tech University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D71/00Semi-permeable membranes for separation processes or apparatus characterised by the material; Manufacturing processes specially adapted therefor
    • B01D71/02Inorganic material
    • B01D71/028Molecular sieves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D67/00Processes specially adapted for manufacturing semi-permeable membranes for separation processes or apparatus
    • B01D67/0039Inorganic membrane manufacture
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/002Pretreatement
    • B05D3/005Pretreatment for allowing a non-conductive substrate to be electrostatically coated

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  • Chemical & Material Sciences (AREA)
  • Inorganic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

An electrostatic self-assembly seed crystal coating method for preparing a molecular sieve membrane. The invention provides a high-efficiency seed coating method for preparing a molecular sieve membrane on a carrier. Modifying the surface of a carrier by adopting Cationic Polyacrylamide (CPAM), changing the Zeta potential of the surface of the carrier, soaking the treated carrier in mixed crystal liquid by using a dip-coating method, improving the coating effect of crystal seeds by virtue of electrostatic interaction between crystal seed particles and the modified carrier, and finally preparing the molecular sieve membrane by adopting a hydrothermal synthesis method. The method is suitable for the process of preparing the molecular sieve membrane by the secondary growth method, the coating process of the crystal seeds on the surface of the carrier with the aperture of 0.6-3.0 mu m is adopted, the problem of uneven adhesion of the crystal seeds on the surface of the carrier is solved, the cost is low, the operation is simple, and the method is suitable for large-scale application.

Description

A kind of electrostatic self-assembled crystal seed painting method being used to prepare molecular screen membrane
Technical field
The present invention provides a kind of crystal seed painting methods being used to prepare molecular screen membrane.It is carried using the method for electrostatic self-assembled Coating effect of the high crystal seed in carrier surface, it is intended to prepare fine and close zero defect molecular screen membrane, improve the separation selectivity of film, belong to Zeolite membrane material preparing technical field.
Background technology
Infiltration evaporation membrane separation technique be using different by dissolving diffusion rate of the separation blending ingredients in membrane material and Realize separation, separation process is not limited generally by vapor liquid equilibrium, and separating energy consumption is relatively low, especially suitable for azeotropic, nearly boiling The separation of mixture.With the continuous consumption of fossil energy, global environment deteriorates brings serious threat, the world to human life Various countries also increasingly pay attention to application of membrane separation technology, while efficiency to UF membrane and application range propose higher want It asks.Molecular screen membrane more more advantageous than conventional separation techniques just gradually realizes industrialization in recent years.
Molecular screen membrane is a kind of micropore alumino-silicate materials with regular pore passage structure, in terms of gas and liquid separation Show superior separating property.The preparation of overwhelming majority support type molecular screen membrane uses hydrothermal synthesis method at present, wherein comparing Commonly secondary growth method, i.e., one layer crystal kind of first precoating induces coating growth on carrier.But crystal seed during applying brilliant The continuity stand under load body surface surface properties of layer are affected, and abundant experimental results research is found:The seed layer of even compact is easier Induction prepares zero defect, high duplication molecular screen membrane.But when carrier surface aperture is larger, hair of the one side carrier to crystal seed Thin midge effect is reduced, and it is difficult attachment carrier surface to lead to crystal seed;Another aspect crystal seed may penetrate into carrier inside, influence to permeate Flux.Domestic and foreign scholars have done numerous studies, adhesion effect of the promotion crystal seed in carrier surface thus.Mainly pass through chemical reagent Modify carrier surface and improve binding force between crystal seed and carrier, for example, silane coupling agent, dopamine, polyvinylpyrrolidone, Diisocyanate, thionyl chloride etc. are to enhance binding force by chemical bond, but the formation of chemical bond generally requires strictly Experiment condition, cause it is complicated for operation, be difficult to realize industrial applications.For this purpose, finding a kind of efficient, easy, applied widely Crystal seed painting method it is very urgent.
Invention content
The purpose of the present invention is:Solve the crystal seed coating during carrier surface of large aperture prepares molecular screen membrane it is difficult, Uneven, capillary midge declines are coated, causing crystal seed to be difficult attachment carrier surface or even crystal seed may penetrate into carrier The problem of portion causes crystal seed coating uneven, influences the separation selectivity for preparing molecular screen membrane.The present invention provides a kind of efficient Electrostatic self-assembled crystal seed painting method.Technical concept is:It tests conventionally used to aluminium oxide, zirconium oxide, mullite carrier It is in elecrtonegativity under the Zeta potential operating condition of surface, and molecular sieve surface is also in elecrtonegativity, is existed both during applying brilliant Electrostatic repulsion.Crystal seed is the capillary midge ability by carrier surface duct in carrier surface attachment under normal conditions, but It is the coating effect of strong influence crystal seed when this midge ability weakens due to carrier surface change of properties.The present invention Using cationic polyacrylamide modify carrier surface, change carrier surface Zeta potential, using crystal seed electrostatic self-assembled and Coating effect of the capillary midge energy force effect raising crystal seed of carrier itself in carrier surface.
The first aspect of the invention provides:
A kind of molecular screen membrane includes the crystal seed of carrier and carrier surface, and carrier is inorganic, and crystal seed passes through in carrier surface The electrostatic interaction of cationic polyacrylamide is loaded.
In one embodiment, the pore diameter range of the carrier is 0.6 μm~3 μm, can also be 1 μm~3 μ M can also be 2 μm~3 μm.
In one embodiment, the material of the carrier can be aluminium oxide, zirconium oxide or titanium oxide or not Carry out stone;Carrier type is one kind in chip, tubular type, doughnut.
In one embodiment, crystal seed is selected from NaA, T-type, CHA, ZSM-5, MOR or NaY molecular sieve crystal seed.
In one embodiment, the molecular screen membrane is more than 4.0 for the flux that ethanol/water mixed system detaches kg∙m-2∙h-1, separation factor is more than 1600.
The second aspect of the invention provides:
The preparation method of above-mentioned molecular screen membrane, includes the following steps:
1st step uses cationic polyacrylamide solution dipping carrier, drying;
The carrier that 1st step obtains is immersed in molecular sieve seed suspension by the 2nd step, takes out drying;
The load that 2nd step obtains is had the carrier of crystal seed to carry out hydrothermal synthesis in molecular screen membrane Synthesis liquid, is divided by the 3rd step Sub- sieve membrane.
In one embodiment, the cationic polyacrylamide class average molecular weight 300~12,000,000, cation Degree 2~20%.
In one embodiment, the cation group in the cationic polyacrylamide is selected from acrylyl oxy-ethyl Trimethyl ammonium chloride(DAC), acrylic acid N, N- dimethylamino ethyl ester(DA), dimethyl diallyl ammonium chloride(DMDAAC), One or more of mixing.
In one embodiment, content is 0.1~0.7 wt.% to cationic polyacrylamide in the solution.
In one embodiment, the crystal seed used in crystal seed suspension is the mixing of original crystal seed and ball milling crystal seed.
In one embodiment, original crystal seed particle size range is 2~4 μm;The particle size range of ball milling crystal seed is 0.3~ 0.5 μm。
In one embodiment, original crystal seed and ball milling crystal seed mass ratio are 2:3~7:3.
In one embodiment, the mass content of crystal seed is 0.8~2.0 wt.% in molecular sieve seed suspension.
In one embodiment, before the 1st step, carrier is handled using aqueous slkali.
In one embodiment, the aqueous slkali is inorganic base.
In one embodiment, the inorganic base is sodium hydroxide or potassium hydroxide.
In one embodiment, the inorganic alkali concentration is 0.05~0.5 mol/L, it is preferred to use is 0.1 mol/ L。
The third aspect of the invention provides:
Purposes of the above-mentioned molecular screen membrane in infiltration evaporation and/or Steam soak solvent dehydration.
In one embodiment, the solvent is organic solvent.
In one embodiment, the organic solvent is selected from alcohols solvent, esters solvent, ether solvent or benzene class The mixing of one or more of solvent.
In one embodiment, 70~120 °C of feeding temperature in infiltration evaporation or Steam soak process, per-meate side Absolute pressure be 10~3000 Pa.
The fourth aspect of the invention provides:
A kind of method of macropore carrier area load molecular sieve seed, includes the following steps:
1st step includes the mixing crystal seed of original crystal seed and ball milling crystal seed in the area load of carrier;
The carrier of 2nd step, the load crystal seed obtained to the 1st step carries out hydrothermal synthesis in molecular screen membrane Synthesis liquid, obtains molecule Sieve membrane.
In one embodiment, original crystal seed particle size range is 2~4 μm;The particle size range of ball milling crystal seed is 0.3~ 0.5 μm。
In one embodiment, original crystal seed and ball milling crystal seed mass ratio are 2:3~7:3.
In one embodiment, the mass content of crystal seed is 0.8~2.0 wt.% in molecular sieve seed suspension.
The fifth aspect of the invention provides:
Purposes of the cationic polyacrylamide in improving molecular screen membrane Zeta potential.
Advantageous effect
The present invention is improved using cationic polyacrylamide modification carrier surface using electrostatic self-assembled crystal seed painting method Crystal seed successfully prepares the molecular screen membrane with high separation selectivity energy in carrier surface adhesion effect.
Description of the drawings
Fig. 1 is Zeta potential characterization result figure.
Fig. 2 is the surface electron microscope for the molecular screen membrane that embodiment 1 is prepared.
Fig. 3 is the surface electron microscope for the molecular screen membrane that reference examples 1 are prepared.
Specific implementation mode
Below by specific implementation mode combination attached drawing, invention is further described in detail.But those skilled in the art It will be understood that the following example is merely to illustrate the present invention, and should not be taken as limiting the scope of the invention.It is not specified in embodiment Particular technique or condition person carry out according to technology or condition described in document in the art or according to product description. Reagents or instruments used without specified manufacturer, being can be with conventional products that are commercially available.
The value expressed using range format should be interpreted as not only in a flexible way including clearly enumerating as range The numerical value of limit value, but also include all single numbers or the subinterval covered in the range, like each numerical value and sub-district Between be expressly recited out.For example, the concentration range of " about 0.1% to about 5% " should be understood as including not only clearly enumerating 4%) and subinterval (example the concentration of about 0.1% to about 5% further includes the single concentration in how (e.g., 1%, 2%, 3% and Such as, 0.1% to 0.5%, 1% to 2.2%, 3.3% to 4.4%).Word "include", "comprise" used herein, " having " or its is any What other variants were intended to cover non-exclusionism includes.E.g., including technique, method, article or the equipment for listing element need not be by It is limited to those elements, but may include that other are not explicitly listed or belong to this technique, method, article or equipment inherently Element.
The present invention provides a kind of preparation method of molecular screen membrane, this method main purpose is for solving to carry in large aperture When body area load crystal seed, since still when carrier surface aperture is larger, one side carrier subtracts the capillary midge effect of crystal seed Few, it is difficult attachment carrier surface to lead to crystal seed;Another aspect crystal seed may penetrate into carrier inside, the problem of influencing permeation flux. The technical concept that the present invention uses is that cationic polyacrylamide is used to carry out at modification the surface of inorganic carrier first Reason makes its surface carry positive charge, simultaneously as seed surface is typically to carry negative electrical charge, it therefore, can be with by electrostatic interaction So that crystal seed is preferably carried on the surface of macropore carrier, solves that midge effect is low, load capacity is few, crystal seed load non-uniform is asked Topic.
The carrier of the large aperture used in the present invention is primarily referred to as that its surface average pore size is larger, and the pore diameter range of carrier is 0.6 μm~3 μm, can also be 1 μm~3 μm, can also be 2 μm~3 μm.
In above process, molecular sieve carrier can select aluminium oxide, zirconium oxide or titanium oxide or mullite, Carrier type is one kind in chip, tubular type, doughnut.The crystal seed of use be mainly NaA, T-type, CHA, ZSM-5, MOR or Person's NaY molecular sieve crystal seed.
Cationic-type polyacrylamide used in the present invention, average molecular weight can be 300~12,000,000, cation Degree 2~20%;In addition, the cationic gene in cationic polyacrylamide is selected from acrylyl oxy-ethyl-trimethyl salmiac (DAC), acrylic acid N, N- dimethylamino ethyl ester(DA), dimethyl diallyl ammonium chloride(DMDAAC)One or more of Mixing.Content is 0.1~0.7 wt.% to cationic polyacrylamide in the solution.
It is coated using cationic polyacrylamide to the surface modification of carrier and then by carrier by way of soaking paste Crystal seed suspension can be carried on the surface of carrier since the surface of crystal seed carries negative electrical charge by electrostatic interaction, gram The problem of midge power is insufficient, load is uneven, crystal seed blocks carrier duct is taken.Again by the method for hydrothermal synthesis, synthesizing Molecular screen membrane is prepared in liquid.
For hydrothermal synthesis here, the Synthesis liquid used is not particularly limited, such as the film of NaA molecular sieve membrane Liquid can be made by conventional method, such as:Silicon source and sodium hydroxide are added in deionized water and are sufficiently stirred, is clarified Aluminum solutions when, be added silicon source solution, in homogeneous, obtained solution be the film of synthesis NaA molecular sieve membrane for stirring to solution Liquid.The silicon source can be one kind in sodium aluminate, sodium metaaluminate, aluminium foil, aluminium powder or aluminium hydroxide;The silicon source can Think one kind in sodium metasilicate, Ludox or sodium metasilicate.The consumption proportion of raw material is the silicon source and silicon by use in preparation liquid The difference in source, according to A12O3、SiO2、Na2O、H2What the proportioning of O was converted into;Preferred proportioning is A12O3 : SiO2 : Na2O : H2O=1:1~5:1~50:100~1000 (molar ratios).Hydrothermal synthesis temperature is preferably 40~150 °C;Crystallization is anti- Preferably 0.5~5 h between seasonable;Crystallization number is preferably 1~3 time.
In the other embodiment of the present invention, the surface of carrier can be carried out using inorganic alkali solution in advance On the one hand dipping pretreatment can be carried more hydroxyls, more conducively be loaded by the surface of the carrier after alkaline solution treatment More cationic polyacrylamide improve the electrostatic efficiency between crystal seed, improve the separating property and flux of film;Another party Face can remove the impurity of carrier inside, including carrier surface and internal unformed impurity particle.Aqueous slkali can be inorganic base (Sodium hydroxide or potassium hydroxide), inorganic alkali concentration is 0.05~0.5 mol/L, it is preferred to use is 0.1 mol/L.Hydroxide The relatively low structure for not interfering with carrier of na concn.
In the other embodiment of the present invention, during the cement-dipping method coating crystal seed of use, crystal seed suspends Using the mixing crystal seed of original crystal seed and ball milling crystal seed in liquid.Due to original crystal seed, grain size is larger, in the present invention, It acts on the macropore that mainly can be used for blocking carrier surface, prevents short grained crystal seed from penetrating into inside the duct of carrier and occurs Inside blocks;Meanwhile the ball milling crystal seed used, it is to have original crystal seed compared with Gao Bibiao by being obtained after ball-milling treatment Area is big and active, is mutually cooperateed with original crystal seed, on the one hand ensure that and plug-hole does not occur, and on the other hand, it is equal to improve seed layer Even property improves induced activity.Original crystal seed particle size range is 2~4 μm;The particle size range of ball milling crystal seed is 0.3~0.5 μm; In one embodiment, original crystal seed and ball milling crystal seed mass ratio are 2:3~7:3;Crystal seed in molecular sieve seed suspension Mass content is 0.8~2.0 wt.%.
The step of typical operating method of the present invention, is as follows:
The first step:Diluted sodium hydroxide solution impregnates carrier 12 h, distilled water flushing, drying;
Second step:The processed carrier of the first step is impregnated with cationic polyacrylamide solution, after immersion, Adsorption of Filter Paper carries The polymer of body excess surface, is dried for standby;
Third walks:Molecular sieve crystal (the mixing crystal seed of original crystal seed and ball milling crystal seed), water, Ludox are made into crystal seed to suspend Crystal seed is coated in carrier outer surface under room temperature by liquid using the method for Best-Effort request, drying obtain applying it is brilliant after carrier;
4th step:Third is walked the carrier after obtained painting crystalline substance and is put into film Synthesis liquid by weighing, stirring with film Synthesis liquid, into Row hydrothermal synthesis.It takes out after reaction and is washed with distilled water, is dried, obtain fine and close zero defect molecular screen membrane.
Above-mentioned molecular screen membrane is suitable for the dehydration of solvent, and applicable organic solvent can be that amides are molten here The mixing of one or more of agent, alcohols solvent, nitrile solvents, amine solvent, ether solvent or sulfone class solvent.Above-mentioned Molecular screen membrane during solvent dehydration, can show promoted filtration flux, good operation stability, good separating effect it is excellent Point.
Infiltration evaporation performance test methods are carried out to molecular screen membrane:The infiltration evaporation performance of film is usually by saturating in the unit interval Cross the permeation flux of per membrane areaJ (kg/m2H) weighed with separation factor α two parameters, α andJIt is defined as follows:
In formulay i Withy j The mass fraction of per-meate side organic matter and water is indicated respectively,x i Withx j Respectively indicate raw material in organic matter and The mass fraction of water.
In formulaΔMIndicate penetrating fluid quality (kg),SIndicate that film surface accumulates (m2),tIndicate time of penetration (h).
Embodiment 1
Step 1:70 mm of length, 3.6 mm carrier 12 h of outer diameter, the material of carrier are impregnated with the sodium hydroxide solution of 0.1 mol/L Matter is mullite, and average pore size scope is 2 μm, after distilled water flushing, 60 °C of drying.By the carrier both ends raw material after drying Band package, then with the cationic polyacrylamide of 0.7wt.%(Molecular weight 5,000,000,20 % of cationic degree)Aqueous solution soaking carrier 1.5 h, after immersion, filter paper absorbs the extra polymer of carrier surface, and 70 °C of baking 3h are spare.
Step 2:Weigh the original crystal seed of a certain amount of NaA molecular sieve (about 3.2 μm of average grain diameter) and ball milling crystal seed (average grain About 0.36 μm of diameter) mass content ratio be 1:1 mixing crystal seed is add to deionized water, then is added into crystal seed suspension Ludox uses cell disruptor 200 W, 0.5 h of ultrasound under room temperature, keeps crystal seed evenly dispersed.Wherein seed count is 1 wt.%; Ludox content is 1 wt.%.By treated, carrier is immersed in crystal seed liquid, and it is 15 s to apply the brilliant time, then in 60 °C of baking ovens Middle drying obtains applying the carrier after crystalline substance.
Step 3:It weighs, uniform films Synthesis liquid is prepared in stirring, carrier merging stainless steel reaction after the crystallization that step 2 is obtained In kettle, Synthesis liquid is poured into, for a period of time, taking-up is dipped to weakly acidic pH, 60 °C of bakings to crystallization with deionized water at a certain temperature It is dry, you can to obtain dense molecular sieve membrane, characterized for infiltration evaporation.
Embodiment 2
Step 1:70 mm of length, 3.6 mm carrier 12 h of outer diameter, the material of carrier are impregnated with the sodium hydroxide solution of 0.1 mol/L Matter is mullite, and average pore size scope is 2 μm, after distilled water flushing, 60 °C of drying.By the carrier both ends raw material after drying Band package, then with the cationic polyacrylamide of 0.3 wt.%(Molecular weight 5,000,000,20 % of cationic degree)Aqueous solution soaking carrier 1.5 h, after immersion, filter paper absorbs the extra polymer of carrier surface, and 70 °C of 3 h of baking are spare.
Step 2:Specific steps are identical as 1 step 2 of embodiment.
Step 3:Specific steps are identical as 1 step 3 of embodiment.
Embodiment 3
Step 1:Specific steps are identical as 1 step 1 of embodiment.
Step 2:Weigh the original crystal seed of a certain amount of NaA molecular sieve (about 3.2 μm of average grain diameter) and ball milling crystal seed (average grain About 0.36 μm of diameter) mass content ratio be 2:3 mixing crystal seed is add to deionized water, then is added into crystal seed suspension Ludox uses cell disruptor 200 W, 0.5 h of ultrasound under room temperature, keeps crystal seed evenly dispersed.Wherein seed count is 1 wt.%; Ludox content is 1 wt.%.By treated, carrier is immersed in crystal seed liquid, and it is 15 s to apply the brilliant time, then in 60 °C of baking ovens Middle drying obtains applying the carrier after crystalline substance.
Step 3:Specific steps are identical as 1 step 3 of embodiment.
Embodiment 4
Step 1:Specific steps are identical as 1 step 1 of embodiment.
Step 2:Weigh the original crystal seed of a certain amount of NaA molecular sieve (about 3.2 μm of average grain diameter) and ball milling crystal seed (average grain About 0.36 μm of diameter) mass content ratio be 7:3 mixing crystal seed is add to deionized water, then is added into crystal seed suspension Ludox uses cell disruptor 200 W, 0.5 h of ultrasound under room temperature, keeps crystal seed evenly dispersed.Wherein seed count is 1 wt.%; Ludox content is 1 wt.%.By treated, carrier is immersed in crystal seed liquid, and it is 15 s to apply the brilliant time, then in 60 °C of baking ovens Middle drying obtains applying the carrier after crystalline substance.
Step 3:Specific steps are identical as 1 step 3 of embodiment.
Embodiment 5
Step 1:Specific steps are identical as 1 step 1 of embodiment.
Step 2:Weigh the original crystal seed of a certain amount of NaA molecular sieve (about 3.2 μm of average grain diameter) and ball milling crystal seed (average grain About 0.36 μm of diameter) mass content ratio be 1:1 mixing crystal seed is add to deionized water, then is added into crystal seed suspension Ludox uses cell disruptor 200 W, 0.5 h of ultrasound under room temperature, keeps crystal seed evenly dispersed.Wherein seed count is 0.8 wt.%;Ludox content is 1 wt.%.By treated, carrier is immersed in crystal seed liquid, and it is 15 s to apply the brilliant time, then at 60 °C It is dried in baking oven, obtains applying the carrier after crystalline substance.
Step 3:Specific steps are identical as 1 step 3 of embodiment.
Embodiment 6
Step 1:Specific steps are identical as 1 step 1 of embodiment.
Step 2:Weigh the original crystal seed of a certain amount of NaA molecular sieve (about 3.2 μm of average grain diameter) and ball milling crystal seed (average grain About 0.36 μm of diameter) mass content ratio be 1:1 mixing crystal seed is add to deionized water, then is added into crystal seed suspension Ludox uses cell disruptor 200 W, 0.5 h of ultrasound under room temperature, keeps crystal seed evenly dispersed.Wherein seed count is 2 wt.%; Ludox content is 1 wt.%.By treated, carrier is immersed in crystal seed liquid, and it is 15 s to apply the brilliant time, then in 60 °C of baking ovens Middle drying obtains applying the carrier after crystalline substance.
Step 3:Specific steps are identical as 1 step 3 of embodiment.
Reference examples 1
Difference with embodiment 1 is:Carrier is not pre-processed using cationic polyacrylamide.
Step 1:70 mm of length, 3.6 mm carrier 12 h of outer diameter, carrier are impregnated with the sodium hydroxide solution of 0.1 mol/L Material be mullite, average pore size scope is 2 μm, after distilled water flushing, 60 °C drying.
Step 2:Weighing the original crystal seeds of a certain amount of NaA (about 3.2 μm of average grain diameter), (average grain diameter is about with NaA ball millings crystal seed 0.36 μm) mass content ratio be 1:1 mixing crystal seed is add to deionized water, then addition silicon is molten into crystal seed suspension Glue uses cell disruptor 200 W, 0.5 h of ultrasound under room temperature, keeps crystal seed evenly dispersed.Wherein seed count is 1 wt.%;Silicon is molten Glue content is 1 wt.%.By treated, carrier is immersed in crystal seed liquid, and it is 15s to apply the brilliant time, is then dried in 60 °C of baking ovens It is dry, obtain the carrier of crystallization.
Step 3:It weighs, uniform films Synthesis liquid is prepared in stirring, carrier merging stainless steel reaction after the crystallization that step 2 is obtained In kettle, Synthesis liquid is poured into, for a period of time, taking-up is dipped to weakly acidic pH, 60 °C of bakings to crystallization with deionized water at a certain temperature It is dry, you can to obtain molecular screen membrane, characterized for infiltration evaporation.
Reference examples 2
Difference with embodiment 1 is:Carrier is not pre-processed using sodium hydroxide solution.
Step 1:Using 70 mm of length, 3.6 mm carrier 12 h of outer diameter, the material of carrier is mullite, average pore size model It is 2 μm to enclose, after distilled water flushing, 60 °C of drying.Carrier both ends after drying are wrapped up with raw material band, then with 0.7 wt.%'s Cationic polyacrylamide(Molecular weight 5,000,000,20 % of cationic degree)1.5 h of aqueous solution soaking carrier, after immersion, filter paper The extra polymer of carrier surface is absorbed, 70 °C of 3 h of baking are spare.
Step 2:Weighing the original crystal seeds of a certain amount of NaA (about 3.2 μm of average grain diameter), (average grain diameter is about with NaA ball millings crystal seed 0.36 μm) mass content ratio be 1:1 mixing crystal seed is add to deionized water, then addition silicon is molten into crystal seed suspension Glue uses cell disruptor 200 W, 0.5 h of ultrasound under room temperature, keeps crystal seed evenly dispersed.Wherein seed count is 1 wt.%;Silicon is molten Glue content is 1 wt.%.By treated, carrier is immersed in crystal seed liquid, and it is 15 s to apply the brilliant time, is then dried in 60 °C of baking ovens It is dry, obtain the carrier of crystallization.
Step 3:It weighs, uniform films Synthesis liquid is prepared in stirring, carrier merging stainless steel reaction after the crystallization that step 2 is obtained In kettle, Synthesis liquid is poured into, for a period of time, taking-up is dipped to weakly acidic pH, 60 °C of bakings to crystallization with deionized water at a certain temperature It is dry, you can to obtain molecular screen membrane, characterized for infiltration evaporation.
Reference examples 3
Difference with embodiment 1 is:Crystal seed is all using original crystal seed in crystal seed suspension.
Reference examples 4
Difference with embodiment 1 is:Crystal seed is all using ball milling crystal seed in crystal seed suspension.
Zeta potential characterizes
The stream of carrier used in embodiment 1, NaA molecular sieve crystal seed and the carrier after being modified by cationic polyacrylamide Potentiodynamic technique measures Zeta potential as shown in Figure 1, from the figure, it can be seen that the current potential of carrier, NaA molecular sieve crystal seed is essentially negative Electrically, and cationic polyacrylamide is electropositive under acid and weak basic condition.Pass through cation poly- third in neutrallty condition It is electrical that acrylamide modification can change carrier surface.
Electronic Speculum characterizes
The surface Electronic Speculum of the molecular screen membrane being prepared in embodiment 1 is as shown in Fig. 2, it can be seen from the figure that be prepared The surface compact of molecular screen membrane is uniform, and crystal grain is generally smaller.The molecular screen membrane Electronic Speculum being prepared in reference examples 1 is as schemed Shown in 3, it can be seen from the figure that there are the crystal grains of a large amount of large-sizes for film surface, and surface even compact is poor. Lot of experiments finds, the uniformity of seed layer the pattern of induced synthesis film layer is served it is huge, so being repaiied through CPAM Carrier after decorations can significantly improve the coating effect of crystal seed.
Infiltration evaporation separation test
Molecular screen membrane characterizes experimental result for infiltration evaporation.Material liquid is 90 wt.% ethanol/water mixed systems, experimental temperature It is 75 °C.
It can be seen that, the preparation method in the present invention can effectively be prepared on the surface of macropore carrier from upper table The molecular screen membrane of high separation selectivity energy.Meanwhile by embodiment 1 and the comparison of reference examples 1 as can be seen that modifying without CPAM Carrier, the brilliant effect of painting is undesirable, the separation factor 441 of the molecular screen membrane of preparation, permeation flux 4.25kg.m-2.h-1.And it passes through After CPAM modifies carrier, the molecular screen membrane separation factor of preparation>10000,5.45 kg.m of permeation flux-2.h-1, this is mainly After being modified by CPAM due to carrier, seed particles are improved in the Load Balanced of carrier surface, while original bulky grain is brilliant Kind can prevent ball milling crystal seed from penetrating into carrier inside, prevent from blocking duct, the molecular screen membrane separating property and permeation flux of preparation It is significantly improved.By reference examples 2 and the comparison of embodiment 1 it can also be seen that using sodium hydroxide to the surface of carrier It is pre-processed, the surface hydroxyl amount of carrier can be effectively improved, while improving the load capacity of cationic polyacrylamide, Crystal seed electrostatic assembly coating effect can be improved, the separation selectivity of film is improved.It can be seen that, passed through by reference examples 3 and control 4 After CPAM modifies carrier, original crystal seed and ball milling crystal seed coated carrier surface are individually used, does not all form continuous seed layer, with There are a large amount of defects, no separation selectivities for the molecular sieve film layer prepared as induction.So after CPAM modifies carrier, original crystalline substance The mixing crystal seed liquid coated carrier of kind and ball milling crystal seed, is the essential condition for preparing high-performance molecular screen membrane.

Claims (10)

1. a kind of molecular screen membrane, includes the crystal seed of carrier and carrier surface, carrier is inorganic, which is characterized in that crystal seed It is loaded by the electrostatic interaction of cationic polyacrylamide in carrier surface.
2. molecular screen membrane according to claim 1, which is characterized in that the pore diameter range of the carrier is 0.6 μm~3 μm, it can also be 1 μm~3 μm, can also be 2 μm~3 μm;The material of the carrier can be aluminium oxide, zirconium oxide, Titanium oxide or mullite;Carrier type is one kind in chip, tubular type, doughnut;Crystal seed be selected from NaA, T-type, CHA, ZSM-5, MOR or NaY molecular sieve crystal seed;The molecular screen membrane is more than 4.0 for the flux that ethanol/water mixed system detaches kg∙m-2∙h-1, separation factor is more than 1600.
3. the preparation method of molecular screen membrane described in claim 1, which is characterized in that include the following steps:
1st step uses cationic polyacrylamide solution dipping carrier, drying;
The carrier that 1st step obtains is immersed in molecular sieve seed suspension, takes out drying by the 2nd step;
The load that 2nd step obtains is had the carrier of crystal seed to carry out hydrothermal synthesis in molecular screen membrane Synthesis liquid, is divided by the 3rd step Sub- sieve membrane.
4. the preparation method of molecular screen membrane according to claim 3, which is characterized in that the cationic polyacrylamide Class average molecular weight 300~12,000,000, cationic degree 2~20%;Cation group choosing in the cationic polyacrylamide From acrylyl oxy-ethyl-trimethyl salmiac(DAC), acrylic acid N, N- dimethylamino ethyl ester(DA), dimethyl diallyl chlorine Change ammonium(DMDAAC)One or more of mixing;Content is 0.1~0.7 wt.% to cationic polyacrylamide in the solution ;The crystal seed used in crystal seed suspension is the mixing of original crystal seed and ball milling crystal seed;Original crystal seed particle size range is 2~4 μm; The particle size range of ball milling crystal seed is 0.3~0.5 μm;Original crystal seed and ball milling crystal seed mass ratio are 2:3~7:3;Molecular sieve seed The mass content of crystal seed is 0.8~2.0 wt.% in suspension.
5. the preparation method of molecular screen membrane according to claim 3, which is characterized in that before the 1st step, using aqueous slkali Carrier is handled;The aqueous slkali is inorganic base;The inorganic base is sodium hydroxide or potassium hydroxide;Described Inorganic alkali concentration is 0.05~0.5 mol/L, it is preferred to use is 0.1 mol/L.
6. use of claim 1~2 any one of them molecular screen membrane in infiltration evaporation and/or Steam soak solvent dehydration On the way.
7. purposes according to claim 6, which is characterized in that the solvent is organic solvent;The organic solvent Mixing selected from one or more of alcohols solvent, esters solvent, ether solvent or benzene kind solvent;Infiltration evaporation or steaming The absolute pressure of 70~120 °C of feeding temperature in vapour process of osmosis, per-meate side is 10~3000 Pa.
8. a kind of method of macropore carrier area load molecular sieve seed, which is characterized in that include the following steps:
1st step includes the mixing crystal seed of original crystal seed and ball milling crystal seed in the area load of carrier;
The carrier of 2nd step, the load crystal seed obtained to the 1st step carries out hydrothermal synthesis in molecular screen membrane Synthesis liquid, obtains molecule Sieve membrane.
9. the method for macropore carrier area load molecular sieve seed according to claim 8, which is characterized in that original crystal seed Particle size range is 2~4 μm;The particle size range of ball milling crystal seed is 0.3~0.5 μm;Original crystal seed and ball milling crystal seed mass ratio are 2:3~7:3;The mass content of crystal seed is 0.8~2.0 wt.% in molecular sieve seed suspension.
10. purposes of the cationic polyacrylamide in improving molecular screen membrane Zeta potential.
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Application publication date: 20181106