CN108726952A - It is a kind of using discarded paving brick as the regeneration concrete of aggregate - Google Patents

It is a kind of using discarded paving brick as the regeneration concrete of aggregate Download PDF

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Publication number
CN108726952A
CN108726952A CN201810824019.6A CN201810824019A CN108726952A CN 108726952 A CN108726952 A CN 108726952A CN 201810824019 A CN201810824019 A CN 201810824019A CN 108726952 A CN108726952 A CN 108726952A
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China
Prior art keywords
aggregate
discarded
regeneration concrete
paving brick
concrete
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CN201810824019.6A
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Chinese (zh)
Inventor
沙东
孙建刚
王振
崔利富
李想
刘伟兵
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Dalian Minzu University
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Dalian Nationalities University
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Priority to CN201810824019.6A priority Critical patent/CN108726952A/en
Publication of CN108726952A publication Critical patent/CN108726952A/en
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/02Treatment
    • C04B20/026Comminuting, e.g. by grinding or breaking; Defibrillating fibres other than asbestos
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Road Paving Structures (AREA)

Abstract

It is a kind of using discarded paving brick as the regeneration concrete of aggregate, dispensing is:Gel rubber material:Recycled fine aggregate:Regenerated coarse aggregate:Water:Additional water:Fiber=1:1.66:2.5:0.5-0.6:0.1:0-0.003 (mass ratio).Wherein, coarse-fine aggregate is the granular substance that discarded paving brick sieves acquisition after crusher in crushing, and gel rubber material is the mixture of cement or cement and flyash.Though intensity of the present invention is less than normal concrete, but intensity is also higher, and regeneration concrete cubic compressive strength highest stress reaches 33.9MPa, axial compressive strength mean stress 23.2MPa, static(al) compression elasticity modulus mean stress 20500MPa, flexural strength mean stress 3.1MPa, tensile splitting strength mean stress 1.29MPa after tested.The mechanical index of such regeneration concrete various aspects can meet certain intensity requirement, so that discarded paving brick is re-used, but also its use can reduce the consumption of traditional sandstone material, be conducive to resource-effective and environmental protection.

Description

It is a kind of using discarded paving brick as the regeneration concrete of aggregate
Technical field
The present invention relates to a kind of concrete building materials, especially regeneration concrete.
Background technology
In recent years, with the rapid development of China's economy and the quickening of urbanization process, it is complete that China is now in urbanization In the stage of face development, construction and the extension in city will be theme of the China within following a very long time.Concrete is worked as Make presently the most common building materials, China is in great demand to concrete.Concrete is a kind of manufactured construction materials, be by Coarse aggregate, fine aggregate, cementitious material (being usually cement) and water are mixed and are made.The wherein maximum material of dosage is thick Aggregate and fine aggregate, dosage account for 7 one-tenth or more of concrete total amount.That is 1m is often produced3Concrete need sandstone Aggregate amount (is calculated with every cubic metre of quality of concrete for 2500kg) in 1800kg or so, and dosage is very big.And institute in concrete The Nature is all derived from sandstone.Natural material largely exploits the destruction that can cause serious soil erosion and natural landscape, Seriously affected the mankind and naturally get along amiably and peacefully and society sustainable development, if this trend is allowed to continue, meeting Jeopardize the existence of the following mankind.Currently, we have faced many resource problems.With the improvement of people's environmental awareness, A series of problems has been increasingly becoming focus because of caused by Exploit sand and stone, and finding suitable sandstone material substitute just seems particularly It is important.
Invention content
It is combined and is made with certain with cementitious material as aggregate using discarded paving brick the object of the present invention is to provide one kind Intensity using discarded paving brick as the regeneration concrete of aggregate.
Technical scheme of the present invention is specific as follows:
The present invention regeneration concrete include mainly:Gel rubber material, recycled fine aggregate, regenerated coarse aggregate, water and fiber, it Mass ratio, that is, gel rubber material:Recycled fine aggregate:Regenerated coarse aggregate:Water:Additional water:Fiber=1:1.66:2.5:0.5- 0.6:0.1:0-0.003.Wherein, thick, fine aggregate is the granular substance that discarded paving brick sieves acquisition after crusher in crushing, 0.35~4.75mm of its grain size is fine aggregate, and 4.75~32mm of grain size is coarse aggregate.Gel rubber material is cement or cement and fine coal The mixture of ash, the mass ratio, that is, cement of the two:Flyash=0.8-1:The dosage of 0-0.2. water and the mass ratio of gel rubber material That is gel rubber material:Water=1:In addition to this additional water that 0.5-0.6. is also 0.1 added with dosage and gel rubber material mass ratio (is added Water is added with mixing water during the mix of concrete simultaneously), for improving mixture mobility, make the concrete produced Test specimen reaches the test specimen standard of code requirement.In addition, in order to improve the mechanical property of regeneration concrete, in the feed also added with poly- Tacryl, addition are 0-0.003 with gel rubber material mass ratio.
The regeneration concrete preparation method of the present invention is as follows:
(1) it crushes and screens:Discarded paving brick is crushed with crusher, then with sieve be sieved into grain size be 0.35~ Two kinds of specifications of 4.75mm and 4.75~32mm are used as thick, the fine aggregate of regeneration concrete.
(2) physical property test is carried out to the aggregate of step (1), includes mainly breaking indices, fineness modulus, apparent close The index determinings such as degree, loose bulk density, clay content, water absorption rate.Regeneration concrete charge ratio is designed according to test result, so as to Meet regular concrete sand, stone standard quality requirement.
(3) under room temperature, various raw materials is mixed with blender, can be cast in model after mixing, through maintenance Prefabricated component can be become.
The invention has the advantages that:
Although 1, regeneration concrete intensity of the invention is less than normal concrete, intensity is also higher, obtains after tested It is flat up to 33.9MPa, axial compressive strength by the regeneration concrete cubic compressive strength highest stress of aggregate of discarded paving brick Equal stress 23.2MPa, static(al) compression elasticity modulus mean stress 20500MPa, flexural strength mean stress 3.1MPa, splitting are anti- Tensile strength mean stress 1.29MPa.The mechanical index of such regeneration concrete various aspects can meet certain intensity requirement.Cause This can be as the building materials of common building (especially rural architecture and ethnic group's local-style dwelling houses).
2, the present invention not only enables discarded paving brick re-use, but also its use reduces traditional sandstone material Consumption, is conducive to resource-effective and environmental protection, is to benefit the nation and the people, achieves many things at one stroke.
Description of the drawings
Fig. 1 is discarded paving brick pictorial diagram.
Fig. 2 is polypropylene fibre pictorial diagram.
Specific implementation mode
Embodiment
With jaw crusher by discarded paving brick, as shown in Figure 1, broken, being then sieved into grain size with sieve is Two kinds of specifications of 0.35~4.75mm and 4.75~32mm are used as thick, the fine aggregate of regeneration concrete.Object is carried out to above-mentioned aggregate Performance test is managed, it is as a result as follows:
Table 1 discards paving brick aggregate physical property
The above items aggregate physical performance index unit is kg/m3.All Sand for Concrete stone all meets common mixed The requirement of solidifying native sand, stone quality and test method standard.
Regeneration concrete charge ratio is designed according to test result, i.e. their mass ratio is:Gel rubber material:Regenerate thin bone Material:Regenerated coarse aggregate:Water:Additional water:Fiber=1:1.66:2.5:0.5-0.6:0.1:0.003.Table specific as follows:
2 charge ratio (kg/m of table3)
Wherein, gel rubber material is the mixture of cement and flyash, and cement is 42.5R Portland cements, polypropylene Fiber is as shown in Fig. 2, physical data is as follows:
3 polypropylene fibre property of table
Under room temperature, various raw materials are mixed with 30L concrete mixers, can be cast in model after mixing, It can become prefabricated test specimen through maintenance.
The size and curing condition of the making test specimen of this experiment are references《Normal concrete mechanical property test side Method standard》(GB/T50081-2002) requirement in, test specimen making make according to standard test mode, die trial inner surface brush releasing agent. Test specimen is all made of standard curing method, is counted from stirring plus water time, and curing age is 28 days, and there are plastics on surface in maintenance processes Film blanket, conserved in laboratory test specimen is numbered again within 1 to 2 day, form removal.The surface of test specimen keeps moist in maintenance, supports Water test block surface is not poured into directly during shield.
The every of test block is detected see following table:
Table 4 detects specimen Design list
Table 5 is using discarded paving brick as the concrete dense angle value of aggregate
The density of the density ratio normal concrete of studied concrete herein as can be seen from the above results (2500kg/m3) want low, have the characteristics that lightweight.
6 Compressive Strength of Recycled Concrete test data of table
As can be seen from Table 6 in water/gel rubber material ratio is respectively 0.5 (A groups), 0.55 (B groups), 0.6 (C groups), cube Higher body compression strength value is A groups, the cubic compressive strength value (30MPa) of normal concrete is above, wherein highest It is that A3 group 33.9MPa improve 13% compared with normal concrete cubic compressive strength (30MPa).
7 shaft center compression resistant test data of table
It can be seen that from table:In discarded paving brick regeneration concrete test block shaft center compression resistant experiment, being averaged for fiber is mixed Stress highest is 23.2MPa, and discarded brick recycled aggregate concrete of paving the way has met normality condition.The test specimen plane of disruption is in X Type, the plane of disruption is more uniform, and for Surface layer's concrete without large area obscission, globality is preferable after experiment.
Table 8 is using discarded paving brick as the modulus of elasticity of concrete test value of aggregate
It can be seen that from table:Using discarded paving brick as the elasticity modulus of the regeneration concrete of raw material, more general C30 coagulations Soil wants lower.The reason is that because:(1) recycled aggregate itself intensity being used in regeneration concrete is relatively low, makes regeneration coagulation The ability that soil bears deformation is smaller to affect the size of elasticity modulus;(2) porosity of raw material is higher, it is prone to non-ballistic Property deformation.
According to scholar Mellmann through overtesting and analysis, it is proposed that concrete when recycled coarse aggregate contents are 100% Formula E is closed in elasticity modulus and the conversion of its compression strengthc=378fcu+8242
In formula:Ec--- elasticity modulus MPa fcu--- cubic compressive strength MPa
It is computed:Ec=21056MPa, the calculated value of the formula is close with obtained numerical value is tested, therefore with discarded Paving brick, which is the elasticity modulus of the regeneration concrete of aggregate, has certain practicability and reliability.
9 flexural strength test data of table
It can be seen that from table:Using discarded paving brick as the flexural strength of the regeneration concrete of raw material with vertical load by It is cumulative plus, test specimen bottom surface starts the minute crack for occurring small, the position in crack be located at two applied loads it Between.Continue to increase load, crack is vertically extending to be then broken off through test specimen.In the regeneration concrete of three kinds of match ratios, mix After entering polypropylene fibre, flexural strength is that 3.1MPa raisings are more apparent.
10 splitting tensile test data of table
It can be seen that from table:Using discard paving brick as the tensile splitting strength value of the regeneration concrete of aggregate it is whole compared with It is low, after mixing polypropylene, slightly improved compared to other two groups.Such regeneration concrete tensile splitting strength value it is lower the reason is that Regenerated coarse aggregate and cementitious material cohesive force are relatively small, and cohesive effect is not strong enough, are easily sent out in concrete under tension There is small minute crack in raw cracking, and recycled aggregate inherently has some defects (such as crack etc.) so that its test block Destruction is easy tod produce when reeling.Although the tensile splitting strength value of such regeneration concrete is relatively low, concrete is led in the structure If playing resistance to compression, and such Compressive Strength of Recycled Concrete is higher, therefore there is higher practical value.
In conclusion to that can be drawn a conclusion as the testing result of the regeneration concrete of aggregate using discarded paving brick:
1, by test data it is found that thick, fine aggregate apparent density, loose bulk density, clay content meet《Normal concrete With sand, stone quality and detection method standard》, but discarded paving brick is after artificial treatment is broken, and fine aggregate belongs to coarse sand, and thick, Fine aggregate water absorption rate is larger, and when mix-design will consider big water absorption rate problem.
2, there is certain reduction than the general concrete of same levels by the density of aggregate of discarded concrete, thus may be used To find out, the regeneration concrete studied herein is light compared with the general concrete of same levels, has the characteristics that lightweight.
3, the damage -form of regeneration concrete cubic compressive strength experiment is similar to normal concrete.It is different to be, It is the concrete of aggregate in compression damage using discarded paving brick, other than having the destruction between coarse aggregate and cementitious material, The situation that also part of coarse aggregates is rived.This is related with the intensity of paving brick aggregate.When water/gel rubber material ratio is 0.5, then The cubic compressive strength value highest of growing concrete.After incorporation flyash and polypropylene fibre, the fundamental force of regeneration concrete Learning performance test value has certain variation.It is added after fiber, each mechanics parameter value raising of regeneration concrete is more apparent. And the regeneration concrete of a certain amount of fiber of addition, in stress destruction, the peeling of few fragments has preferable whole Property.But after flyash is added, a part of mechanics parameter value of such concrete reduces, and the constituent of reason and paving brick has It closes.
Although the elasticity modulus of regeneration concrete, flexural strength and tensile splitting strength value are relatively low.But consider concrete Component has been mainly compression effect in the structure, and the cubic compressive strength value of two class regeneration concretes and shaft center compression resistant are strong Angle value is all higher.Therefore it is aggregate using discarded concrete and there is certain reality as the regeneration concrete of aggregate using discarded paving brick With value.
The practical application of the present invention
Seminar designs and has made using discarded paving brick as the big hollow shear wall of the regeneration concrete of aggregate, and to such Wall has carried out pseudo-static experimental research.Wall a length of 1500mm, high 1450mm, wall thickness 150mm, big hollow long 1160mm, The height of wide 50mm, big hollow shear wall are identical as wall height, are to run through wall from top to bottom.It is big hollow in order to effectively improve The globality of shear wall is provided with sleeper in wall both sides.Sleeper long 170mm, wide 150mm, sleeper is interior to be furnished with a diameter of 8mm's HRB400 high strength cast irons.Longitudinal reinforcement in wall is a diameter of 4mm, and mesh width is the reinforced mesh of 65mm, bar-mat reinforcement The tensile strength of piece is 360MPa.The big hollow shear wall match ratio of regeneration concrete and design drawing are as follows.It is learnt by detection: By vertical uniform load 480kN/m at the top of wall2In the case of, the horizontal force of such wall has up to 240KN The anti-seismic performances such as good hysteretic characteristic, ductility, energy dissipation capacity.

Claims (4)

1. a kind of using discarded paving brick as the regeneration concrete of aggregate, it is characterised in that:It includes:Gel rubber material, the thin bone of regeneration Material, regenerated coarse aggregate, water and fiber, their mass ratio, that is, gel rubber material:Recycled fine aggregate:Regenerated coarse aggregate:Water:It is additional Water:Fiber=1:1.66:2.5:0.5-0.6:0.1:0-0.003.
2. according to claim 1 using discarded paving brick as the regeneration concrete of aggregate, it is characterised in that:Slightly, fine aggregate To discard the granular substance that paving brick sieves acquisition after crusher in crushing, 0.35~4.75mm of grain size is fine aggregate, grain 4.75~32mm of diameter is coarse aggregate.
3. according to claim 1 using discarded paving brick as the regeneration concrete of aggregate, it is characterised in that:Gel rubber material is The mixture of cement or cement and flyash, the mass ratio, that is, cement of the two:Flyash=0.8-1:0-0.2.
4. claim 1 using discarded paving brick as the regeneration concrete preparation method of aggregate, it is characterised in that:It is specific as follows:
(1) it crushes and screens:Discarded paving brick is crushed with crusher, then with sieve be sieved into grain size be 0.35~ Two kinds of specifications of 4.75mm and 4.75~32mm are used as thick, the fine aggregate of regeneration concrete;
(2) physical property test is carried out to the aggregate of step (1), includes mainly breaking indices, fineness modulus, apparent density, pine The index determinings such as bulk density, clay content, water absorption rate are dissipated, regeneration concrete charge ratio is designed according to test result;
(3) under room temperature, various raw materials is mixed with blender, can be cast in model after mixing, through maintenance As prefabricated component.
CN201810824019.6A 2018-07-25 2018-07-25 It is a kind of using discarded paving brick as the regeneration concrete of aggregate Pending CN108726952A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109467351A (en) * 2018-12-28 2019-03-15 长安大学 A kind of regeneration concrete and preparation method thereof adding polypropylene fibre
CN109928689A (en) * 2019-04-20 2019-06-25 方宝 A kind of regeneration concrete and preparation method thereof
CN111596030A (en) * 2019-09-02 2020-08-28 中国铁道科学研究院集团有限公司铁道建筑研究所 Method for quickly evaluating tunnel slag performance of aggregate prepared by machine
CN112479646A (en) * 2020-12-23 2021-03-12 温州市三箭混凝土有限公司 Durable recycled concrete and preparation method thereof
CN117608188A (en) * 2024-01-24 2024-02-27 福建南方路面机械股份有限公司 Recycled aggregate production method and device based on fuzzy control

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103819154A (en) * 2014-01-16 2014-05-28 湖南省交通规划勘察设计院 Recycled concrete using waste porcelain tiles as coarse and fine aggregates and preparation method thereof
CN107010896A (en) * 2017-04-20 2017-08-04 福州大学 A kind of regeneration concrete for filling be chopped basalt fibre and regenerated coarse aggregate

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103819154A (en) * 2014-01-16 2014-05-28 湖南省交通规划勘察设计院 Recycled concrete using waste porcelain tiles as coarse and fine aggregates and preparation method thereof
CN107010896A (en) * 2017-04-20 2017-08-04 福州大学 A kind of regeneration concrete for filling be chopped basalt fibre and regenerated coarse aggregate

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109467351A (en) * 2018-12-28 2019-03-15 长安大学 A kind of regeneration concrete and preparation method thereof adding polypropylene fibre
CN109928689A (en) * 2019-04-20 2019-06-25 方宝 A kind of regeneration concrete and preparation method thereof
CN111596030A (en) * 2019-09-02 2020-08-28 中国铁道科学研究院集团有限公司铁道建筑研究所 Method for quickly evaluating tunnel slag performance of aggregate prepared by machine
CN112479646A (en) * 2020-12-23 2021-03-12 温州市三箭混凝土有限公司 Durable recycled concrete and preparation method thereof
CN117608188A (en) * 2024-01-24 2024-02-27 福建南方路面机械股份有限公司 Recycled aggregate production method and device based on fuzzy control
CN117608188B (en) * 2024-01-24 2024-05-17 福建南方路面机械股份有限公司 Recycled aggregate production method and device based on fuzzy control

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Application publication date: 20181102