CN108723973B - Abrasive flow polishing machine - Google Patents
Abrasive flow polishing machine Download PDFInfo
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- CN108723973B CN108723973B CN201810500950.9A CN201810500950A CN108723973B CN 108723973 B CN108723973 B CN 108723973B CN 201810500950 A CN201810500950 A CN 201810500950A CN 108723973 B CN108723973 B CN 108723973B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/10—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V33/00—Structural combinations of lighting devices with other articles, not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21W—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO USES OR APPLICATIONS OF LIGHTING DEVICES OR SYSTEMS
- F21W2131/00—Use or application of lighting devices or systems not provided for in codes F21W2102/00-F21W2121/00
- F21W2131/40—Lighting for industrial, commercial, recreational or military use
- F21W2131/403—Lighting for industrial, commercial, recreational or military use for machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
Description
技术领域technical field
本发明涉及抛光机技术领域,具体为一种磨粒流抛光机。The invention relates to the technical field of polishing machines, in particular to an abrasive grain flow polishing machine.
背景技术Background technique
磨粒流抛光加工是通过以粘弹于生聚合物为载体、以弹性硬质流动磨粒为加工介质的流体研磨材料在压力作用下流过被加工表面来达到加工目的,流动中的磨粒相当于一个个的小刀具,与传统切削加工不同的是,刀具前角、后角无法预知,可能是正的、负的或零。挤压研磨抛光中的磨粒与工件表面的相互作用与加工压力相关,压力过小,则磨粒只与工件表面接触使工件表面材料发生弹性变形而不产生切削作用;增大加工压力,使磨粒与工件表面凸起的接触应力达到工件材料的断裂极限,则被加工工件表面凸起就会被磨粒去除,形成切削被磨粒流带走。磨粒流加工通过磨粒去除工件表面的微突起来改善表面质量,属于超精密加工。Abrasive flow polishing is to achieve the processing purpose by flowing the fluid abrasive material with viscoelastic and raw polymer as the carrier and elastic hard flowing abrasive particles as the processing medium under the action of pressure through the surface to be processed. For each small tool, unlike traditional cutting, the rake angle and relief angle of the tool cannot be predicted and may be positive, negative or zero. The interaction between the abrasive grains and the workpiece surface in extrusion grinding and polishing is related to the processing pressure. If the pressure is too small, the abrasive grains only contact the workpiece surface to cause elastic deformation of the workpiece surface material without cutting; When the contact stress between the abrasive grains and the protrusions on the surface of the workpiece reaches the fracture limit of the workpiece material, the protrusions on the surface of the workpiece to be processed will be removed by the abrasive grains, and the cutting will be carried away by the abrasive grain flow. Abrasive flow machining improves the surface quality by removing the micro-protrusions on the surface of the workpiece by abrasive particles, which belongs to ultra-precision machining.
目前,现有的磨粒流抛光机在使用时,其挤压出的流体磨料大都是人工手动收集,因此,磨粒流抛光机在工作时,需要工人看护,并收集挤压出的流体磨料,大大的增加了工人的劳动强度,并且,现有的磨粒流抛光机大都没有照明结构,在光线较暗时,不利于工作人员的操作和维修。At present, when the existing abrasive flow polishing machine is in use, most of the extruded fluid abrasives are collected manually. Therefore, when the abrasive flow polishing machine is working, workers are required to take care and collect the extruded fluid abrasives. , which greatly increases the labor intensity of workers, and most of the existing abrasive flow polishing machines have no lighting structure, which is not conducive to the operation and maintenance of the workers when the light is dark.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种磨粒流抛光机,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an abrasive grain flow polishing machine to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:一种磨粒流抛光机,包括抛光机本体,所述抛光机本体的磨料缸筒上端固定连接有下环形压盘,所述抛光机本体的气缸下端固定连接有压板,所述压板的下表面固定连接有支撑柱,所述支撑柱的下端固定连接有上环形压盘,所述抛光机本体的侧面设有第一凹槽,所述第一凹槽的内部固定嵌入有铁片,所述第一凹槽的内部固定连接有轴支架,所述轴支架的表面转动套接有活动板,所述活动板的表面固定嵌入有磁铁。In order to achieve the above purpose, the present invention provides the following technical solutions: an abrasive flow polishing machine, comprising a polishing machine body, the upper end of the abrasive cylinder of the polishing machine body is fixedly connected with a lower annular pressure plate, and the cylinder of the polishing machine body is fixedly connected. The lower end is fixedly connected with a pressure plate, the lower surface of the pressure plate is fixedly connected with a support column, the lower end of the support column is fixedly connected with an upper annular pressure plate, the side surface of the polishing machine body is provided with a first groove, the first An iron sheet is fixedly embedded in the groove, a shaft bracket is fixedly connected to the inside of the first groove, a movable plate is rotatably sleeved on the surface of the shaft bracket, and a magnet is fixed and embedded on the surface of the movable plate.
优选的,所述抛光机本体的内侧固定连接有导向杆,所述导向杆的表面滑动套接有滑块,所述滑块的内部设有通孔,所述通孔的内部滑动套接导向杆。Preferably, a guide rod is fixedly connected to the inner side of the polishing machine body, a sliding block is slidably sleeved on the surface of the guide rod, a through hole is provided inside the sliding block, and the inside of the through hole is slidably sleeved and guided rod.
优选的,所述滑块的侧面设有螺纹孔,所述螺纹孔的内部通过螺纹连接有紧固螺栓。Preferably, a side surface of the slider is provided with a threaded hole, and the interior of the threaded hole is threadedly connected with a fastening bolt.
优选的,所述滑块的侧面固定连接有固定板,所述固定板的表面通过轴承连接有活动轴,所述活动轴的表面固定连接有套环。Preferably, a side surface of the slider is fixedly connected with a fixed plate, a surface of the fixed plate is connected with a movable shaft through a bearing, and a surface of the movable shaft is fixedly connected with a collar.
优选的,所述套环的表面固定连接有照明灯,所述套环的侧面固定连接有阻尼弹簧,所述阻尼弹簧的另一端紧贴固定板的表面。Preferably, the surface of the collar is fixedly connected with the lighting lamp, the side surface of the collar is fixedly connected with a damping spring, and the other end of the damping spring is in close contact with the surface of the fixing plate.
优选的,所述抛光机本体的内侧固定连接有盒体和固定杆,所述盒体的内部安装有电机,所述电机的转轴固定连接有第一齿轮,所述固定杆的内部设有第二凹槽。Preferably, a box body and a fixing rod are fixedly connected to the inner side of the polishing machine body, a motor is installed inside the box body, a first gear is fixedly connected to the rotating shaft of the motor, and a first gear is fixedly connected inside the fixing rod. Two grooves.
优选的,所述盒体的内部通过轴承连接有旋杆,所述旋杆的表面固定连接有第二齿轮,所述第一齿轮啮合连接第二齿轮。Preferably, the inside of the box body is connected with a rotating rod through a bearing, the surface of the rotating rod is fixedly connected with a second gear, and the first gear is meshed and connected with the second gear.
优选的,所述第二凹槽的内部滑动套接有压杆,所述压杆的一端固定连接有防脱板,所述第二凹槽的内部固定连接有弹簧,所述弹簧的另一端紧贴于防脱板的侧面。Preferably, a pressure rod is slidably sleeved inside the second groove, one end of the pressure rod is fixedly connected with a disengagement prevention plate, the inside of the second groove is fixedly connected with a spring, and the other end of the spring is fixedly connected Close to the side of the anti-drop plate.
优选的,所述旋杆的一端固定连接有第一方形柱,所述压杆的一端固定连接有第二方形柱,所述第一方形柱和第二方形柱的表面滑动套接有卷料杆,所述卷料杆的两端分别设有第一方形槽和第二方形槽,所述第一方形槽的内部滑动套接第一方形柱,所述第二方形槽的内部滑动套接第二方形柱。Preferably, one end of the rotating rod is fixedly connected with a first square column, one end of the pressing rod is fixedly connected with a second square column, and the surfaces of the first square column and the second square column are slidingly sleeved with A coiling rod, the two ends of the coiling rod are respectively provided with a first square groove and a second square groove, the inside of the first square groove is slidingly sleeved with the first square column, and the second square groove The inner sliding socket of the second square column.
与现有技术相比,本发明的有益效果是:该磨粒流抛光机电机带动卷料杆转动,使得抛光机本体挤出的流体磨料缠绕在卷料杆的表面,避免出现工人手动收集流体磨料的情况,大大的降低了工人的劳动强度;通过对照明灯的高度调节和照射角度进行调节,便于在光线较暗时工人对抛光机本体进行操作或维修。Compared with the prior art, the beneficial effect of the present invention is: the motor of the abrasive flow polishing machine drives the reel rod to rotate, so that the fluid abrasive extruded from the polishing machine body is wound on the surface of the reel rod, so as to avoid the occurrence of manual collection of fluid by workers. The situation of abrasives greatly reduces the labor intensity of workers; by adjusting the height of the lighting and the illumination angle, it is convenient for workers to operate or maintain the body of the polishing machine when the light is dark.
附图说明Description of drawings
图1为本发明的整体结构主视图;Fig. 1 is the overall structure front view of the present invention;
图2为本发明的整体结构侧视图;Fig. 2 is the overall structure side view of the present invention;
图3为本发明滑块的截面图;3 is a cross-sectional view of the slider of the present invention;
图4为本发明滑块和照明灯的俯视图;4 is a top view of the slider and the lighting lamp of the present invention;
图5为本发明盒体和固定杆的截面图。FIG. 5 is a cross-sectional view of the box body and the fixing rod of the present invention.
图中:1抛光机本体、2下环形压盘、3压板、4支撑柱、5上环形压盘、6第一凹槽、7铁片、8轴支架、9活动板、10磁铁、11导向杆、12滑块、13通孔、14螺纹孔、15紧固螺栓、16固定板、17活动轴、18套环、19照明灯、20阻尼弹簧、21盒体、22固定杆、23电机、24第一齿轮、25第二凹槽、26旋杆、27第二齿轮、28压杆、29防脱板、30弹簧、31第一方形柱、32第二方形柱、33卷料杆、34第一方形槽、35第二方形槽。In the picture: 1 polishing machine body, 2 lower annular pressure plate, 3 pressure plate, 4 support column, 5 upper annular pressure plate, 6 first groove, 7 iron plate, 8 axis bracket, 9 movable plate, 10 magnet, 11 guide Rod, 12 Slider, 13 Through Hole, 14 Tapped Hole, 15 Fastening Bolt, 16 Fixed Plate, 17 Active Shaft, 18 Ring, 19 Lighting Lamp, 20 Damping Spring, 21 Box, 22 Fixed Rod, 23 Motor, 24 first gear, 25 second groove, 26 rotary rod, 27 second gear, 28 pressure rod, 29 anti-drop plate, 30 spring, 31 first square column, 32 second square column, 33 coil rod, 34 first square groove, 35 second square groove.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be understood that the terms "portrait", "horizontal", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientation or positional relationship indicated by "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention, rather than indicating or It is implied that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the invention.
请参阅图1-5,本发明提供一种技术方案:一种磨粒流抛光机,包括抛光机本体1,抛光机本体1的磨料缸筒上端固定连接有下环形压盘2,抛光机本体1的气缸下端固定连接有压板3,压板3的下表面固定连接有支撑柱4,支撑柱4的下端固定连接有上环形压盘5,抛光机本体1的侧面设有第一凹槽6,第一凹槽6的内部固定嵌入有铁片7,第一凹槽6的内部固定连接有轴支架8,轴支架8的表面转动套接有活动板9,活动板9的表面固定嵌入有磁铁10,能够将抛光机本体1的维修记录表放置在第一凹槽6的内部,然后转动活动板9,通过铁片7与磁铁10之间的吸力,使得活动板9压住维修记录表,避免出现设备间的维修记录错乱的情况,抛光机本体1的内侧固定连接有导向杆11,导向杆11的表面滑动套接有滑块12,滑块12的内部设有通孔13,通孔13的内部滑动套接导向杆11,滑块12的侧面设有螺纹孔14,螺纹孔14的内部通过螺纹连接有紧固螺栓15,滑块12的侧面固定连接有固定板16,固定板16的表面通过轴承连接有活动轴17,活动轴17的表面固定连接有套环18,套环18的表面固定连接有照明灯19,照明灯19通过外部开关与室内电路串联连接,套环18的侧面固定连接有阻尼弹簧20,阻尼弹簧20的另一端紧贴固定板16的表面,抛光机本体1的内侧固定连接有盒体21和固定杆22,盒体21的内部安装有电机23,电机23的型号为XD-37GB555,电机23通过外部开关与室内电路串联连接,电机23的转轴固定连接有第一齿轮24,固定杆22的内部设有第二凹槽25,盒体21的内部通过轴承连接有旋杆26,旋杆26的表面固定连接有第二齿轮27,第一齿轮24啮合连接第二齿轮27,第二凹槽25的内部滑动套接有压杆28,压杆28的一端固定连接有防脱板29,第二凹槽25的内部固定连接有弹簧30,弹簧30的另一端紧贴于防脱板29的侧面,旋杆26的一端固定连接有第一方形柱31,压杆28的一端固定连接有第二方形柱32,第一方形柱31和第二方形柱32的表面滑动套接有卷料杆33,卷料杆33的两端分别设有第一方形槽34和第二方形槽35,第一方形槽34的内部滑动套接第一方形柱31,第二方形槽35的内部滑动套接第二方形柱32,工人握住并推动卷料杆33,卷料杆33推动压杆28克服弹簧30的阻力移动,使得第一方形柱31脱离第一方形槽34的内部,从而能够对卷料杆33进行拆卸,便于将卷料杆33表面的流体磨料去除。1-5, the present invention provides a technical solution: an abrasive flow polishing machine, comprising a polishing machine body 1, the upper end of the abrasive cylinder of the polishing machine body 1 is fixedly connected with a lower
本发明在具体实施时:在对待抛光工件进行抛光时,将待抛光工件放置在下环形压盘2的上表面,然后控制抛光机本体1的气缸推动压板3移动,压板3推动支撑柱4和上环形压盘5移动,使得下环形压盘2和上环形压盘5夹住工件,再控制抛光机本体1工作,使得流体磨料通过上环形压盘5的中部被挤出,工作人员将流体磨料的一端粘黏在卷料杆33的表面,再对电机23进行通电,电机23带动第一齿轮24转动,第一齿轮24带动第二齿轮27转动,第二齿轮27带动旋杆26转动,旋杆26通过第一方形柱31带动卷料杆33转动,使得抛光机本体1挤出的流体磨料缠绕在卷料杆33的表面,避免出现工人手动收集流体磨料的情况,大大的降低了工人的劳动强度;通过转动紧固螺栓15,使紧固螺栓15与导向杆11分离,能够对滑块12进行升降调节,从而能够对照明灯19进行高度调节,调节完成后再拧动紧固螺栓15,使得紧固螺栓15的一端对导向杆11进行挤压,从而增加了导向杆11和紧固螺栓15之间的摩擦力,能够对滑块12进行固定,然后转动照明灯19,通过阻尼弹簧20与固定板16之间的摩擦力,能够对照明灯19的位置进行固定,从而能够调节照明灯19的照射角度,便于在光线较暗时工人对抛光机本体1进行操作或维修。During the specific implementation of the present invention: when the workpiece to be polished is polished, the workpiece to be polished is placed on the upper surface of the lower
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Effective date of registration: 20230110 Address after: No. 4555 Kunshan Road, Changchun Economic Development Zone, Jilin Province Patentee after: Changchun Jianzhen Precision Machinery Manufacturing Co.,Ltd. Address before: 130022 No. 7186 Satellite Road, Jilin, Changchun Patentee before: CHANGCHUN University OF SCIENCE AND TECHNOLOGY |
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Denomination of invention: A abrasive flow polishing machine Effective date of registration: 20230717 Granted publication date: 20200214 Pledgee: Jilin Bank Co.,Ltd. Changchun Science and Technology Sub branch Pledgor: Changchun Jianzhen Precision Machinery Manufacturing Co.,Ltd. Registration number: Y2023220000055 |
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Denomination of invention: A type of abrasive flow polishing machine Granted publication date: 20200214 Pledgee: Jilin Bank Co.,Ltd. Changchun Jingyuetan Branch Pledgor: Changchun Jianzhen Precision Machinery Manufacturing Co.,Ltd. Registration number: Y2024220000117 |
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Denomination of invention: A type of abrasive flow polishing machine Granted publication date: 20200214 Pledgee: BANK OF JILIN Co.,Ltd. Pledgor: Changchun Jianzhen Precision Machinery Manufacturing Co.,Ltd. Registration number: Y2025220000046 |
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