CN108723708A - A kind of floor drain shell manufacturing process and the floor drain using the floor drain shell - Google Patents
A kind of floor drain shell manufacturing process and the floor drain using the floor drain shell Download PDFInfo
- Publication number
- CN108723708A CN108723708A CN201810461949.XA CN201810461949A CN108723708A CN 108723708 A CN108723708 A CN 108723708A CN 201810461949 A CN201810461949 A CN 201810461949A CN 108723708 A CN108723708 A CN 108723708A
- Authority
- CN
- China
- Prior art keywords
- floor drain
- floor
- shell
- stainless steel
- steel plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 229910001220 stainless steel Inorganic materials 0.000 claims abstract description 31
- 239000010935 stainless steel Substances 0.000 claims abstract description 31
- 238000004080 punching Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims abstract description 10
- 238000003466 welding Methods 0.000 claims description 5
- 238000003698 laser cutting Methods 0.000 claims description 4
- 238000005491 wire drawing Methods 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims 2
- 239000010959 steel Substances 0.000 claims 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 abstract description 10
- 229910052802 copper Inorganic materials 0.000 abstract description 10
- 239000010949 copper Substances 0.000 abstract description 10
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 230000003796 beauty Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229920002101 Chitin Polymers 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004332 deodorization Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000005518 electrochemistry Effects 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03F—SEWERS; CESSPOOLS
- E03F5/00—Sewerage structures
- E03F5/04—Gullies inlets, road sinks, floor drains with or without odour seals or sediment traps
- E03F5/0407—Floor drains for indoor use
Landscapes
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Mechanical Engineering (AREA)
- Floor Finish (AREA)
- Sink And Installation For Waste Water (AREA)
Abstract
What the present invention innovated discloses a kind of floor drain shell manufacturing process and the floor drain using the floor drain shell.On the one hand, the present invention provides a kind of floor drain shell manufacturing process, this method includes following processing step：Step 1：First stainless steel plate is obtained into floor drain frame by cutting；Step 2：Second stainless steel plate is obtained into floor drain bottom case by mould punching；Step 3：Respectively by matched ends cutting between floor drain bottom case and floor drain frame it is smooth after, welded, to obtain floor drain shell.On the other hand, the present invention provides a kind of floor drains using above-mentioned floor drain shell.The floor drain shell that manufactures through the invention it is beautiful it is resistance to see, be easy to process and be not easy to get rusty, it avoids the problem of traditional copper quality leakage shell easily gets rusty and in turn avoids the problem that stainless steel floor drain shell is difficult to and aesthetics is poor.
Description
Technical field
The invention belongs to floor drain production field more particularly to a kind of floor drain shell manufacturing process, further relate to a kind of floor drain.
Background technology
Floor drain is the sanitary apparatus of modern architecture indispensability, and the important interface of drainage system is connected to for flooring.People
When choosing floor drain, not only focus on its drainage speed, deodorization and the functions such as easy to clean, it is also contemplated that its appearance whether can
Meet the aesthetic standard of oneself.This just has higher technology requirement to the floor drain shell of floor drain.It is used for more demanding field on the market
Floor drain shell substantially copper or stainless steel one-pass molding is used to manufacture.No matter but the floor drain shell of copper or stainless steel making is all
There are respective deficiencies.
The material of copper is soft, and plasticity is strong, easy to produce and process, and production method is forged into after substantially heating copper blank
Type, then by trimmer chip shaping, be easier to produce in enormous quantities according to the design requirement of appearance, U.S.A is chased after with meeting people
It asks, but copper floor drain shell is oxidizable to get rusty, it is necessary to it is handled by anti-corrosion measures such as electrochemistry chromium plating, nevertheless, its
Antirust and abrasion resistant effect still cannot be guaranteed.Therefore there is the durability issues for being easy to get rusty for copper floor drain shell.
The hardness of stainless steel is high, and relatively thin plank is usually used in the production of floor drain and is stamped to form on punching machine.It is thin
The thick and heavy texture of copper floor drain shell is not achieved in the product of plate production, to cannot be satisfied the aesthetic needs of people.But heavy-gauge sheeting
Stainless steel it is irregular in punching press aftershaping effect, especially in floor drain shell corner, that is, parallel to the ground four angles
Position can form larger size so that it is not fully up to expectations in the processing of appearance.Simultaneously by heavy-gauge sheeting using husky mould cast
Technique productions influence environment and of high cost.
Invention content
The purpose of the present invention one provides a kind of floor drain shell manufacturing process, and the floor drain chitin sense of technique manufacture is good, beautiful resistance to
It sees, is easy to process and be not easy to get rusty, it avoids the problem of traditional copper quality leakage shell easily gets rusty and avoids stainless steel floor drain again
The problem that shell is difficult to and aesthetics is poor.
The purpose of the present invention two provides a kind of floor drain made of the floor drain shell.
To realize purpose one, the present invention provides a kind of floor drain shell manufacturing process, this method includes following processing step：
Step 1：First stainless steel plate is obtained into floor drain frame by cutting；
Step 2：Second stainless steel plate is obtained into floor drain bottom case by mould punching；
Step 3：Respectively by matched ends cutting between floor drain bottom case and floor drain frame it is smooth after, welded, to
Obtain floor drain shell.
Preferably, in step 1, the thickness of first stainless steel plate is 2.5-6mm.
Preferably, first stainless steel plate is cut by laser cutting device.
Preferably, in step 2, the thickness of second stainless steel plate is 1-2mm.
Preferably, the floor drain bottom case carries out laser welding with floor drain frame.
To realize purpose two, the present invention provides a kind of floor drains using above-mentioned floor drain shell, and floor drain is installed on floor drain shell
Cover board and floor drain core obtain floor drain.
Preferably, at least four screens for floor drainage cover plate to be fixed are provided on the floor drain shell, describedly
Cancellation Missed plate lower end is correspondingly arranged on the support column being attached with screens.
Preferably, the floor drainage cover plate is by obtaining third stainless steel plate according to the mould punching of setting shape and pattern
?.
Preferably, it is useful for the hickey being connect with floor drain core on the floor drain bottom case.
Preferably, the floor drain frame and floor drainage cover plate carry out wire drawing or laser carving processing.
Compared with prior art, the present invention advantage is：
Floor drain frame is subjected to cutting acquisition in the present invention, floor drain bottom case carries out punching press acquisition so that entire floor drain shell
It is divided into two parts to be respectively processed so that the texture of floor drain shell and corresponding floor drain is good, beautiful resistance to see, is easy to process and not
It easily gets rusty, it avoids traditional copper quality leakage shell the problem of easily getting rusty and stainless steel floor drain shell is avoided to be difficult to and beauty again
Poor problem is spent, in addition the thickness of the second stainless steel plate is 1-2mm to ensure convenient for punch forming and due to the second stainless steel
Plate punching press acquisition floor drain bottom case, which is mounted under bottom plate, has no effect on beauty.It is cut in the present invention by laser by floor drain frame
It cuts so that cut surface is more smooth, consequently facilitating following process improve work efficiency.In the present invention by floor drain bottom case
It is obtained by punching press so that global shape fitting design improves machining accuracy and processing efficiency.In the present invention by by floor drain
Bottom case carries out laser welding with floor drain frame, can effectively improve machining accuracy to improve product quality.
Description of the drawings
Fig. 1 is floor drain shell manufacturing process flow diagram of the present invention；
Fig. 2 is the structural schematic diagram of floor drain bottom case in the present invention；
Fig. 3 is the structural schematic diagram of floor drain frame in the present invention；
Fig. 4 is the structural schematic diagram of floor drainage cover plate in the present invention；
Fig. 5 is floor drain overall structure diagram in the present invention.
Specific implementation mode
Technical scheme of the present invention is described in further detail below in conjunction with the accompanying drawings, but protection scope of the present invention is not limited to
It is as described below.
As shown in Figs. 1-5, the present invention puies forward a kind of floor drain shell manufacturing process much of that, and this method includes following processing step：
Step 1：First stainless steel plate is obtained into floor drain frame 3 by cutting；Wherein, the first stainless steel plate is cut by laser
Equipment is cut to be cut.
Step 2：Second stainless steel plate is obtained into floor drain bottom case 1 by mould punching；Wherein, mold can base area bottom drain shell
1 design shape is made.
Step 3：Respectively by matched ends cutting between floor drain bottom case and floor drain frame it is smooth after, welded, to
Obtain floor drain shell.Wherein, floor drain bottom case 1 carries out laser welding with floor drain frame 3.
Preferably, in step 1, the thickness of first stainless steel plate is 2.5-6mm, i.e., is passed through by the first stainless steel plate
Cutting obtains the thickness of floor drain frame 3 as 2.5-6mm, such as the thickness of floor drain frame 3 may be selected to be 2.5mm or 3.5mm or 4mm
Or 4.5mm or 5mm or 5.5mm or 6mm etc..
Preferably, in step 2, the thickness of second stainless steel plate is 1-2mm, i.e., the second stainless steel plate is passed through mould
Have punching press and obtain the thickness of floor drain bottom case 1 as 1-2mm, such as the thickness of floor drain bottom case 1 may be selected to be 1mm or 1.5mm or 2mm
Deng.
As shown in Figure 2-5, the present invention carries a kind of floor drain using above-mentioned floor drain shell much of that, by installing ground on floor drain shell
Cancellation Missed plate 2 and floor drain core 4 obtain floor drain.After being surface-treated to floor drain frame 3 and floor drainage cover plate 2, it can be arranged on floor drain shell
At least four screens 11 that floor drainage cover plate 2 is fixed are useful for, 2 lower end of floor drainage cover plate is correspondingly arranged on to carry out with screens 12
The support column 21 of connection, and, the hickey being connect with floor drain core 4 11 is useful on floor drain bottom case 1, so that floor drain core
4 installations are more convenient.
In the present embodiment, four screens 12 are symmetrical arranged on floor drain bottom case 1 for being clamped with support column 21, to right
Floor drainage cover plate 2 is supported accordingly and blocking floor drainage cover plate 2 prevents floor drainage cover plate 2 from sliding.Screens 12 can pass through weldering
It connects and is fixed on floor drain bottom case 1, support column 21 can be fixed by welding on floor drainage cover plate 2.Screens 12 and support column 21
Group number can be configured according to the specific size of floor drain.The various patterns for leak can be designed on floor drainage cover plate 2.
Floor drainage cover plate 2 can also according to the mold of setting shape and pattern, the punching press on punching machine obtains by third stainless steel plate
, improve the efficiency of production and processing.The thickness of third stainless steel plate can be as needed within the scope of 2.5-6mm.
In addition, floor drainage cover plate 2 can also be that will cut the first stainless steel plate left after floor drain frame 3 according to setting shape
It is cut and is obtained by laser cutting device with pattern, so as to effectively save material and floor drainage cover plate can be effectively improved
2 durability.The pattern for leak designed on floor drainage cover plate 2 is cut into also by laser cutting device, so that
Whole drain structure has more texture and heavy feeling.
Floor drain frame 3 and floor drainage cover plate 2 can carry out wire drawing or laser carving processing, according to the pattern of design to 3 He of floor drain frame
Floor drainage cover plate 2, which carries out processing, can make the entirety of floor drain more attractive.
The above is only a preferred embodiment of the present invention, it should be understood that the present invention is not limited to described herein
Form is not to be taken as excluding other embodiments, and can be used for other combinations, modifications, and environments, and can be at this
In the text contemplated scope, modifications can be made through the above teachings or related fields of technology or knowledge.And those skilled in the art institute into
Capable modifications and changes do not depart from the spirit and scope of the present invention, then all should be in the protection domain of appended claims of the present invention
It is interior.
Claims (10)
1. a kind of floor drain shell manufacturing process, which is characterized in that this method includes following processing step：
Step 1：First stainless steel plate is obtained into floor drain frame by cutting；
Step 2：Second stainless steel plate is obtained into floor drain bottom case by mould punching；
Step 3：Respectively by matched ends cutting between floor drain bottom case and floor drain frame it is smooth after, welded, to obtain
Floor drain shell.
2. a kind of floor drain shell manufacturing process according to claim 1, which is characterized in that in step 1, described first is stainless
The thickness of steel plate is 2.5-6mm.
3. a kind of floor drain shell manufacturing process according to claim 1 or 2, which is characterized in that first stainless steel plate is logical
Laser cutting device is crossed to be cut.
4. a kind of floor drain shell manufacturing process according to claim 1, which is characterized in that in step 2, described second is stainless
The thickness of steel plate is 1-2mm.
5. a kind of floor drain shell manufacturing process according to claim 1 or 4, which is characterized in that in step 3, the floor drain
Bottom case carries out laser welding with floor drain frame.
6. a kind of floor drain using floor drain shell according to claim 1, which is characterized in that install floor drainage cover plate on floor drain shell
Floor drain is obtained with floor drain core.
7. a kind of floor drain according to claim 6, which is characterized in that be provided with for floor drainage cover plate on the floor drain shell
At least four screens being fixed, the floor drainage cover plate lower end are correspondingly arranged on the support column being attached with screens.
8. a kind of floor drain according to claim 6, which is characterized in that the floor drainage cover plate is by by third stainless steel plate root
It is obtained according to the mould punching of setting shape and pattern.
9. a kind of floor drain according to claim 6, which is characterized in that be useful for connecting with floor drain core on the floor drain bottom case
Hickey.
10. a kind of floor drain according to claim 6, which is characterized in that the floor drain frame and floor drainage cover plate carry out wire drawing
Or laser carving processing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810461949.XA CN108723708A (en) | 2018-05-15 | 2018-05-15 | A kind of floor drain shell manufacturing process and the floor drain using the floor drain shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810461949.XA CN108723708A (en) | 2018-05-15 | 2018-05-15 | A kind of floor drain shell manufacturing process and the floor drain using the floor drain shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108723708A true CN108723708A (en) | 2018-11-02 |
Family
ID=63938358
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810461949.XA Pending CN108723708A (en) | 2018-05-15 | 2018-05-15 | A kind of floor drain shell manufacturing process and the floor drain using the floor drain shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108723708A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101200910A (en) * | 2006-12-14 | 2008-06-18 | 许建平 | Anti-blocking floor drain |
| CN201447748U (en) * | 2009-06-11 | 2010-05-05 | 胡志成 | a floor drain |
| CN202925621U (en) * | 2012-11-13 | 2013-05-08 | 南京金鸿装饰工程有限公司 | Invisible floor drain |
| CN204510436U (en) * | 2015-03-20 | 2015-07-29 | 王本 | Quick-drainage floor drain |
| CN107542155A (en) * | 2017-09-21 | 2018-01-05 | 徐军 | Split type odour-proof floor drain |
-
2018
- 2018-05-15 CN CN201810461949.XA patent/CN108723708A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101200910A (en) * | 2006-12-14 | 2008-06-18 | 许建平 | Anti-blocking floor drain |
| CN201447748U (en) * | 2009-06-11 | 2010-05-05 | 胡志成 | a floor drain |
| CN202925621U (en) * | 2012-11-13 | 2013-05-08 | 南京金鸿装饰工程有限公司 | Invisible floor drain |
| CN204510436U (en) * | 2015-03-20 | 2015-07-29 | 王本 | Quick-drainage floor drain |
| CN107542155A (en) * | 2017-09-21 | 2018-01-05 | 徐军 | Split type odour-proof floor drain |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB03 | Change of inventor or designer information |
Inventor after: Yu Shugui Inventor after: Yu Xiaohang Inventor after: Wang Boran Inventor before: Yu Shugui Inventor before: Yu Xiaohang |
|
| CB03 | Change of inventor or designer information | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181102 |
|
| RJ01 | Rejection of invention patent application after publication |