CN108722432A - Low-temperature SCR catalyst and preparation method thereof in a kind of high activity - Google Patents

Low-temperature SCR catalyst and preparation method thereof in a kind of high activity Download PDF

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Publication number
CN108722432A
CN108722432A CN201810598699.4A CN201810598699A CN108722432A CN 108722432 A CN108722432 A CN 108722432A CN 201810598699 A CN201810598699 A CN 201810598699A CN 108722432 A CN108722432 A CN 108722432A
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catalyst
hours
evaporated
preparation
nitrate
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王翠苹
安泽文
王凤印
王金玉
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Qingdao University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/32Manganese, technetium or rhenium
    • B01J23/34Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/889Manganese, technetium or rhenium
    • B01J23/8892Manganese
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Health & Medical Sciences (AREA)
  • Biomedical Technology (AREA)
  • Analytical Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

The invention discloses a kind of preparation methods of new efficient middle low temperature SCR denitration catalyst, and the catalyst is with γ-Al2O3For carrier, using FeOx or CeOx and MnOx as catalyst, the load capacity of the catalyst is in 5%-15%.It uses following steps to prepare:(1) by γ-Al2O3Powder infusion persistently stirs 2 hours in metal-nitrate solutions under room temperature, completes dipping;(2) lasting to stir by step (1) products obtained therefrom under 100 DEG C of water bath conditions, until being evaporated;(3) product will be evaporated to continue drying out under conditions of 105-115 DEG C 11-13 hours, complete drying;(4) desciccate is continued to calcining 4-6 hours under the conditions of 490-510 DEG C.The catalyst activity is high, it can be achieved that 95% or more denitration efficiency at a temperature of 150-250 DEG C.The preparation method of this catalyst changes crystal form and the distribution of metal oxide by adjusting the proportioning of ferromanganese cerium, improves catalyst surface chemisorption oxygen content, enhances internal crystal framework oxygen mobility, to which the activity of catalyst greatly improved.

Description

Low-temperature SCR catalyst and preparation method thereof in a kind of high activity
Technical field
The invention belongs to catalyst technical field, specific design one kind removing nitrogen oxidation for industrial tail gas by ammonia catalytic reduction process The preparation method of object catalyst.
Background technology
Nitrogen oxides is the important composition of multiple industry pollutant emissions such as electric power, steel, non-ferrous metal, building materials, petrochemical industry Maximum part, wherein accounting example are NO, usually 95% or more.NO all has serious danger to health and natural environment Evil.In September, 2017, Chinese Ministry of Environmental Protection issues《Coal-burning power plant's minimum discharge smoke gas treatment engineering legislation》(exposure draft), It is distinctly claimed and reaches minimum discharge standard in the core control zone of drug in some provinces, i.e., under 6% benchmark oxygen content, realize flue dust ≤5mg/Nm3、SO2≤35mg/Nm3, nitrogen oxides≤50mg/Nm3.Requirement standard of the country for discharged nitrous oxides is more next It is severeer.
Tail gas nitrogen oxide removing sulfuldioxide can be divided into wet method and dry method two major classes:Wet denitration includes mainly oxidative absorption method, goes back Former absorption process, alkali absorption method etc.;Dry method is primarily referred to as all kinds of catalytic eliminating methods, plasma removal method etc..Wherein SCR technology It is current most ripe denitration technology, which uses ammonia as reducing agent, under the action of catalyst, nitrogen oxides is reduced into Water and nitrogen.Current most widely used vanadium tungsten titanium System Catalyst technology maturation, but there are the higher (300- of running temperature 400 DEG C) the problem of.
Novel high-activity denitrating catalyst mainly improves the catalytic performance of (150-250 DEG C) under cryogenic conditions in catalyst.By The condition limitation of partial tail gas discharge, the middle cryogenic property of catalyst is better, and the operating cost of SCR reactors is lower.Therefore, it opens It is extremely urgent to send out low-temperature denitration catalyst in high activity.
Invention content
The purpose of the present invention is developing a kind of preparation method of new efficient middle low temperature SCR denitration catalyst, make it in middle low temperature There is good catalytic activity under (150-250 DEG C), can realize effective removing of nitrogen oxides in industrial tail gas.
To achieve the above object, the present invention uses following technical scheme:
Low-temperature SCR catalyst in a kind of high activity, the catalyst is with γ-Al2O3For carrier, with FeOx or CeOx and MnOx is catalyst, and the load capacity of the catalyst is in 5%-15%.
The preparation method of low-temperature SCR catalyst, specifically includes following steps in a kind of high activity:
(1) it impregnates:By γ-Al2O3Powder infusion persistently stirs 2 hours in metal-nitrate solutions under room temperature, completes leaching Stain;
(2) it is evaporated:It is lasting to stir by step (1) products obtained therefrom under 100 DEG C of water bath conditions, until being evaporated;
(3) dry:Product will be evaporated to continue drying out under conditions of 105-115 DEG C 11-13 hours, complete drying;
(4) it calcines:Desciccate is continued to calcining 4-6 hours under the conditions of 490-510 DEG C;
Metal nitrate in the step (1) is the mixture or manganese nitrate and nitric acid of manganese nitrate or ferric nitrate and manganese nitrate The mixture or ferric nitrate of cerium, the mixture of manganese nitrate and cerous nitrate.
γ-Al in the step (1)2O3The mesh number of powder is 150-250.
Metal nitrate in the step (1) is one or more of ferric nitrate, manganese nitrate, cerous nitrate.
Solvent in the step (1) in metal-nitrate solutions is distilled water or deionized water.
In order to which the later stage is preferably molded, desciccate should be in free-flowing in the step (3).
Evaporated temperature in the step (3) is 110 DEG C, and drying time is 12 hours, and the calcination temperature in the step (4) is 500 DEG C, calcination time is 5 hours.
Beneficial effects of the present invention:The present invention develops low temperature SCR denitration catalyst in a kind of novel high-activity, is urged using this Agent carries out SCR denitration reaction, is 6000-14000h in air speed-1, 150-250 DEG C of temperature, nitrogen oxide in tail gas concentration 100-400mg/m3Under the conditions of can be achieved 95% or more denitration efficiency.The preparation method of this catalyst is by adjusting ferromanganese cerium Proportioning change crystal form and the distribution of metal oxide, improve catalyst surface chemisorption oxygen content, enhance inside Lattice oxygen mobility, to which the activity of catalyst greatly improved.Catalyst is with γ-Al simultaneously2O3For carrier, with ferric nitrate, nitre Sour manganese and cerous nitrate are catalyst, low in raw material price, and production cost is low.
Description of the drawings
Fig. 1 is the SEM figures of low temperature SCR denitration catalyst in high activity prepared by embodiment 1.
Fig. 2 is the SEM figures of low temperature SCR denitration catalyst in high activity prepared by embodiment 2.
Fig. 3 is the SEM figures of low temperature SCR denitration catalyst in high activity prepared by embodiment 3.
Fig. 4 is the SEM figures of low temperature SCR denitration catalyst in high activity prepared by embodiment 4.
Specific implementation mode
Below by specific embodiment, the present invention will be further described.
Embodiment 1
In the present embodiment in high activity low temperature SCR denitration catalyst preparation method, steps are as follows:
(1) it impregnates:Take the 200 mesh γ-Al of 100g2O3The manganese nitrate solution of powder, 28mL mass fractions 50% is dissolved in 300mL In water.By γ-Al2O3Powder infusion persistently stirs 2 hours in manganese nitrate aqueous solution under room temperature, completes dipping.
(2) it is evaporated:It is lasting to stir by step (1) products obtained therefrom under 100 DEG C of water bath conditions, until being evaporated.
(3) dry:Product will be evaporated to continue drying out under conditions of 110 DEG C 12 hours, complete drying.
(4) it calcines:Desciccate is continued to calcining 5 hours under the conditions of 500 DEG C, it is Cat-1, manganese oxide that catalyst number, which is made, Load capacity is 9.5%.
Embodiment 2
In the present embodiment in high activity low temperature SCR denitration catalyst preparation method, steps are as follows:
(1) it impregnates:Take 100 grams of 200 mesh γ-Al2O3Powder, the manganese nitrate solution of 28mL mass fractions 50%, 4.04 grams of Fe (NO3)3·9H2O is dissolved in 300mL water.By γ-Al2O3It is small that powder infusion persistently stirs 2 in manganese nitrate aqueous solution, under room temperature When, complete dipping.
(2) it is evaporated:It is lasting to stir by step (1) products obtained therefrom under 100 DEG C of water bath conditions, until being evaporated.
(3) dry:Product will be evaporated to continue drying out under conditions of 110 DEG C 12 hours, complete drying.
(4) it calcines:Desciccate is continued to calcining 5 hours under the conditions of 500 DEG C, it is Cat-2, manganese oxide that catalyst number, which is made, It is 10.7% with iron oxide load capacity.
Embodiment 3
In the present embodiment in high activity low temperature SCR denitration catalyst preparation method, steps are as follows:
(1) it impregnates:Take 100 grams of 200 mesh γ-Al2O3Powder, the manganese nitrate solution of 28mL mass fractions 50%, 8.68 grams of Ce (NO3)3·6H2O is dissolved in 300mL water.By γ-Al2O3It is small that powder infusion persistently stirs 2 in manganese nitrate aqueous solution, under room temperature When, complete dipping.
(2) it is evaporated:It is lasting to stir by step (1) products obtained therefrom under 100 DEG C of water bath conditions, until being evaporated.
(3) dry:Product will be evaporated to continue drying out under conditions of 110 DEG C 12 hours, complete drying.
(4) it calcines:Desciccate is continued to calcining 5 hours under the conditions of 500 DEG C, it is Cat-3, manganese oxide that catalyst number, which is made, It is 12.2% with cerium oxide load capacity.
Embodiment 4
In the present embodiment in high activity low temperature SCR denitration catalyst preparation method, steps are as follows:
(1) it impregnates:Take 100 grams of 200 mesh γ-Al2O3Powder, the manganese nitrate solution of 28mL mass fractions 50%, 2.83 grams of Fe (NO3)3·9H2O, 6.51 grams of Ce (NO3)3·6H2O is dissolved in 300mL water.By γ-Al2O3Powder infusion is in manganese nitrate aqueous solution In, it is persistently stirred under room temperature 2 hours, completes dipping.
(2) it is evaporated:It is lasting to stir by step (1) products obtained therefrom under 100 DEG C of water bath conditions, until being evaporated.
(3) dry:Product will be evaporated to continue drying out under conditions of 110 DEG C 12 hours, complete drying.
(4) it calcines:Desciccate is continued to calcining 5 hours under the conditions of 500 DEG C, it is Cat-4 that catalyst number, which is made, oxidation Manganese, iron oxide and cerium oxide load capacity are 12.4%.
Embodiment 5
In the present embodiment in high activity low temperature SCR denitration catalyst preparation method, steps are as follows:
(1) it impregnates:Take the 150 mesh γ-Al of 100g2O3The manganese nitrate solution of powder, 18mL mass fractions 50% is dissolved in 300mL In water.By γ-Al2O3Powder infusion persistently stirs 2 hours in manganese nitrate aqueous solution under room temperature, completes dipping.
(2) it is evaporated:It is lasting to stir by step (1) products obtained therefrom under 100 DEG C of water bath conditions, until being evaporated.
(3) dry:Product will be evaporated to continue drying out under conditions of 105 DEG C 11 hours, complete drying.
(4) it calcines:Desciccate is continued to calcining 4 hours under the conditions of 490 DEG C, catalyst is made, manganese oxide load amount is 5%.
Embodiment 6
In the present embodiment in high activity low temperature SCR denitration catalyst preparation method, steps are as follows:
(1) it impregnates:Take the 250 mesh γ-Al of 100g2O3The manganese nitrate solution of powder, 28mL mass fractions 50% is dissolved in 300mL In water.By γ-Al2O3Powder infusion persistently stirs 2 hours in manganese nitrate aqueous solution under room temperature, completes dipping.
(2) it is evaporated:It is lasting to stir by step (1) products obtained therefrom under 100 DEG C of water bath conditions, until being evaporated.
(3) dry:Product will be evaporated to continue drying out under conditions of 115 DEG C 13 hours, complete drying.
(4) it calcines:Desciccate is continued to calcining 6 hours under the conditions of 510 DEG C, obtains catalyst, manganese oxide load amount is 9.8%.
It is 6000-14000h in air speed-1, under the conditions of 150-250 DEG C of temperature, SCR reactions are carried out, wherein NO is a concentration of in tail gas 400mg/m3.The catalyst prepared in embodiment 1-4 is respectively adopted.The results are shown in Table 1 for evaluation experimental.
1 SCR denitration experimental evaluation result of table
Catalyst Reaction temperature DEG C Air speed h-1 NO concentration mg/m after reaction3
Cat-1 175 6000 50
Cat-2 175 8000 30
Cat-3 150 12000 25
Cat-4 150 14000 20
From the results shown in Table 1, be added to catalyst Cat-2, Cat-3 after two kinds of elements of Fe and Ce are modified and Cat-4, catalytic performance are significantly improved than the Cat-1 before modification, under conditions of same Mn load capacity, in temperature Degree is lower, in the case of air speed is higher, realizes higher removal of nitrogen oxide rate.
The basic principles and main features and advantages of the present invention of the present invention, the technology people of the industry has been shown and described above Member is not it should be appreciated that the present invention receives the limitation of above-described embodiment, and the above embodiments and description only describe this hairs Bright principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these variations It all fall within the protetion scope of the claimed invention with improvement.

Claims (6)

1. low-temperature SCR catalyst in a kind of high activity, which is characterized in that the catalyst is with γ-Al2O3For carrier, with FeOx or CeOx and MnOx is catalyst, and the load capacity of the catalyst is in 5%-15%.
2. the preparation method of low-temperature SCR catalyst in a kind of high activity described in claim 1, which is characterized in that steps are as follows:
(1) it impregnates:By γ-Al2O3Powder infusion persistently stirs 2 hours in metal-nitrate solutions under room temperature, completes dipping;
(2) it is evaporated:It is lasting to stir by step (1) products obtained therefrom under 100 DEG C of water bath conditions, until being evaporated;
(3) dry:Product will be evaporated to continue drying out under conditions of 105-115 DEG C 11-13 hours, complete drying;
(4) it calcines:Desciccate is continued to calcining 4-6 hours under the conditions of 490-510 DEG C;
Metal nitrate in the step (1) is the mixture or manganese nitrate and nitric acid of manganese nitrate or ferric nitrate and manganese nitrate The mixture or ferric nitrate of cerium, the mixture of manganese nitrate and cerous nitrate.
3. the preparation method of low-temperature SCR catalyst in high activity according to claim 2, which is characterized in that the step (1) γ-Al in2O3The mesh number of powder is 150-250.
4. the preparation method of low-temperature SCR catalyst in high activity according to claim 3, which is characterized in that the step (1) solvent in metal-nitrate solutions is distilled water or deionized water.
5. the preparation method of low-temperature SCR catalyst in high activity according to claim 4, which is characterized in that the step (3) desciccate should be in free-flowing in.
6. the preparation method of low-temperature SCR catalyst in high activity according to claim 5, which is characterized in that the step (3) evaporated temperature in is 110 DEG C, and drying time is 12 hours, and the calcination temperature in the step (4) is 500 DEG C, when calcining Between be 5 hours.
CN201810598699.4A 2018-06-12 2018-06-12 Low-temperature SCR catalyst and preparation method thereof in a kind of high activity Pending CN108722432A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109821545A (en) * 2019-01-24 2019-05-31 内蒙古科技大学 A kind of rare-earth tailing/concentrate prepares the method and its application of denitrating catalyst
CN110548521A (en) * 2019-09-18 2019-12-10 南京大学 high-performance low-temperature NH 3 -SCR catalyst and preparation method and application thereof
CN111530453A (en) * 2020-04-30 2020-08-14 山东理工大学 Ce-Mn composite catalyst for low-temperature SCR denitration reaction and preparation method thereof
CN113786852A (en) * 2021-09-29 2021-12-14 上海电力大学 Low-temperature SCR denitration catalyst with SiC as carrier and preparation method and application thereof
CN114588914A (en) * 2022-03-21 2022-06-07 冯垚 Method for preparing catalyst by using tailings

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CN105056967A (en) * 2015-08-11 2015-11-18 浙江海亮环境材料有限公司 Mn-based catalyst for low-temperature denitration and preparation method of Mn-based catalyst

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CN104646022A (en) * 2015-01-27 2015-05-27 东南大学 Honeycomb type low-temperature denitration catalyst and preparation method thereof
CN105056967A (en) * 2015-08-11 2015-11-18 浙江海亮环境材料有限公司 Mn-based catalyst for low-temperature denitration and preparation method of Mn-based catalyst

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109821545A (en) * 2019-01-24 2019-05-31 内蒙古科技大学 A kind of rare-earth tailing/concentrate prepares the method and its application of denitrating catalyst
CN109821545B (en) * 2019-01-24 2022-03-18 内蒙古科技大学 Method for preparing denitration catalyst from rare earth tailings/concentrate and application of denitration catalyst
CN110548521A (en) * 2019-09-18 2019-12-10 南京大学 high-performance low-temperature NH 3 -SCR catalyst and preparation method and application thereof
CN111530453A (en) * 2020-04-30 2020-08-14 山东理工大学 Ce-Mn composite catalyst for low-temperature SCR denitration reaction and preparation method thereof
CN113786852A (en) * 2021-09-29 2021-12-14 上海电力大学 Low-temperature SCR denitration catalyst with SiC as carrier and preparation method and application thereof
CN113786852B (en) * 2021-09-29 2023-11-24 上海电力大学 Low-temperature SCR denitration catalyst taking SiC as carrier, and preparation method and application thereof
CN114588914A (en) * 2022-03-21 2022-06-07 冯垚 Method for preparing catalyst by using tailings

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Application publication date: 20181102