CN108717899B - High-efficient suppression device of blade of silicon steel with protect function - Google Patents

High-efficient suppression device of blade of silicon steel with protect function Download PDF

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Publication number
CN108717899B
CN108717899B CN201811002016.0A CN201811002016A CN108717899B CN 108717899 B CN108717899 B CN 108717899B CN 201811002016 A CN201811002016 A CN 201811002016A CN 108717899 B CN108717899 B CN 108717899B
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silicon steel
groove
fixed
pressing
matched
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CN108717899A (en
Inventor
徐杰
吴仁朝
蒋锡兴
赵兴林
乔敏
耿卓平
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Jiangyin Centersky Electric Appliance Co ltd
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Jiangyin Centersky Electric Appliance Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means
    • H01F41/0233Manufacturing of magnetic circuits made from sheets
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Refuge Islands, Traffic Blockers, Or Guard Fence (AREA)
  • Load-Engaging Elements For Cranes (AREA)

Abstract

The invention discloses a high-efficiency silicon steel sheet pressing device with a protection function, and relates to the technical field of silicon steel sheet pressing devices. The invention comprises a bottom plate and a support column, wherein the top of the support column is fixedly provided with a lifting mechanism, the top of the lifting mechanism is fixedly provided with a support plate, the top of the support plate is fixedly provided with a hydraulic mechanism, the bottom end of a pressure rod of the hydraulic mechanism is fixedly provided with a pressure head, the top of the bottom plate is fixedly provided with a protection device, the top of the protection device is movably matched with a limit groove, and the top of the limit groove is movably matched with a splicing groove. According to the invention, the pressed silicon steel sheet is automatically positioned, so that manual hand positioning is avoided, the positioning precision is improved, the labor capacity of workers is reduced, meanwhile, the pressing quality of the silicon steel sheet is improved, the life safety of the workers is ensured, and the use of the device is protected, so that the situation that the silicon steel sheet is damaged when being pressed is avoided.

Description

High-efficient suppression device of blade of silicon steel with protect function
Technical Field
The invention belongs to the technical field of silicon steel sheet pressing devices, and particularly relates to a high-efficiency silicon steel sheet pressing device with a protection function.
Background
The silicon steel sheet is a kind of soft magnetic alloy containing very low carbon content, and is used in electric welder to make iron core. The silicon steel sheets are used for fixing the coil and conducting magnetic force to form magnetic flux, so that the connection between the two sections of silicon steel sheets needs to be very tight. If the connection between the silicon steel sheets is not tight enough, the magnetic flux effect is affected, and the reduction
When the existing silicon steel sheet pressing device is operated, manual auxiliary operation is used, a worker is required to hold the silicon steel sheet by hand for position adjustment during tabletting, then tabletting is performed by using tabletting equipment, if the position of the silicon steel sheet is unsuitable for placement, the position of the silicon steel sheet cannot be adjusted during the pressing process, and the whole silicon steel sheet is damaged and scrapped and cannot be used due to slight deviation; the labor intensity of manually assisting in pressing the silicon steel sheet is high, and the hidden danger that the tabletting equipment presses hands of a worker master during tabletting exists in manually holding the silicon steel sheet.
Disclosure of Invention
The invention aims to provide a high-efficiency silicon steel sheet pressing device with a protection function, which solves the problems that the conventional silicon steel sheet needs manual hand auxiliary operation during pressing, the position needs to be adjusted in real time during pressing, the production efficiency is low, the silicon steel sheet is easy to crush and potential safety hazard exists by designing a device which does not need hand and automatic positioning and can ensure that the silicon steel sheet is not to be crushed.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to a high-efficiency pressing device for silicon steel sheets with a protection function, which comprises a bottom plate and a support column, wherein the upper surface of the bottom plate is fixedly connected with the bottom end of the support column, a lifting mechanism is fixed at the top of the support column, a support plate is fixed at the top of the lifting mechanism, a hydraulic mechanism is fixed at the top of the support plate, a pressing rod of the hydraulic mechanism penetrates through the support plate and extends to the bottom of the support plate, and a pressing head is fixed at the bottom end of the pressing rod of the hydraulic mechanism.
The bottom plate top is fixed with protection device, protection device top clearance fit has the spacing groove, spacing groove top clearance fit has the splice groove.
The protection device comprises a fixing groove, an air cylinder is fixed in the fixing groove, a push rod of the air cylinder is movably matched with the bottom of the limit groove, a buffer spring is fixed at the bottom of the inner wall of the fixing groove, a partition plate is fixed at the top of the buffer spring, and a limit switch is fixed at the bottom of the inner wall of the fixing groove through a support rod.
Further, a controller is fixed on one surface of the support column, and the limit switch, the lifting mechanism, the air cylinder and the hydraulic mechanism are electrically connected with the controller.
Further, a round hole matched with the air cylinder push rod is formed in the bottom of the limiting groove, and a fixing hole is formed in the end face of the top of the limiting groove.
Further, the bottom of the splicing groove is provided with a cylindrical pin matched with the fixing hole, and the top of the splicing groove is provided with a jack matched with the cylindrical pin.
Further, the limit groove and the connecting groove are identical in inner groove structure, the limit groove and the connecting groove are of an E-shaped structure or a U-shaped structure, and the pressure head structure is identical to the limit groove and the splicing groove.
Further, limiting rings matched with the buffer springs are arranged at the bottom of the partition plate and the bottom of the inner wall of the fixing groove.
Further, a thread bush matched with a pressure rod of the hydraulic mechanism is fixed at the top of the pressure head, and the pressure head is in threaded connection with the pressure rod of the hydraulic mechanism through the thread bush.
Further, the lifting mechanism is a hydraulic rod or an electro-hydraulic mechanism.
Further, the baffle is protruding font structure, the top of baffle extends to the spacing inslot portion, baffle both sides and fixed slot inner wall sliding fit.
The invention has the following beneficial effects:
1. according to the invention, the pressed silicon steel sheet is automatically positioned, so that manual hand positioning is avoided, the positioning precision is improved, the labor capacity of workers is reduced, meanwhile, the pressing quality of the silicon steel sheet is improved, the life safety of the workers is ensured, and the use of the device is protected, so that the situation that the silicon steel sheet is damaged when being pressed is avoided.
2. According to the silicon steel sheet pressing device, the limiting grooves and the splicing grooves of different channels are used, so that the silicon steel sheets of different types can be pressed by the silicon steel sheet pressing device, the application range of the device is improved, and the production cost is reduced.
3. According to the invention, through the use of the air cylinder and the limiting groove in the protection device, the finished product can be conveniently taken out after the pressing is finished, the working efficiency is improved, and the labor intensity of workers is reduced.
Of course, it is not necessary for any one product to practice the invention to achieve all of the advantages set forth above at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic structural view of a high-efficiency pressing device for silicon steel sheets with protection function;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a schematic view of the structure of the protection device of the present invention;
FIG. 4 is a schematic diagram of a limiting groove according to the present invention;
FIG. 5 is a schematic view of the bottom of the limiting groove of the present invention;
FIG. 6 is a schematic view of a splice tray according to the present invention;
in the drawings, the list of components represented by the various numbers is as follows:
1-bottom plate, 2-support column, 3-elevating system, 4-backup pad, 5-hydraulic mechanism, 6-pressure head, 7-protection device, 701-fixed slot, 702-cylinder, 703-buffer spring, 704-baffle, 705-limit switch, 8-limit slot, 801-round hole, 802-fixed hole, 9-splice groove, 901-cylindric lock, 902-jack, 10-controller.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the invention discloses a high-efficiency pressing device for silicon steel sheets with a protection function, which comprises a bottom plate 1 and a support column 2, wherein the upper surface of the bottom plate 1 is fixedly connected with the bottom end of the support column 2, a lifting mechanism 3 is fixed at the top of the support column 2, the lifting mechanism 3 adjusts the distance between the support plate 4 and a splicing groove 9 according to the height of the silicon steel sheets to be pressed, the support plate 4 is fixed at the top of the lifting mechanism 3, a hydraulic mechanism 5 is fixed at the top of the support plate 4, a pressing rod of the hydraulic mechanism 5 penetrates through the support plate 4 and extends to the bottom of the support plate 4, and a pressing head 6 is fixed at the bottom end of the pressing rod of the hydraulic mechanism 5.
The top of the bottom plate 1 is fixed with a protection device 7, a limit groove 8 is movably matched with the top of the protection device 7, and a splicing groove 9 is movably matched with the top of the limit groove 8.
The protection device 7 comprises a fixing groove 701, an air cylinder 702 is fixed in the fixing groove 701, a push rod of the air cylinder 702 is movably matched with the bottom of the limit groove 8, a buffer spring 703 is fixed at the bottom of the inner wall of the fixing groove 701, a partition plate 704 is fixed at the top of the buffer spring 703, and a limit switch 705 is fixed at the bottom of the inner wall of the fixing groove 701 through a support rod.
Wherein, a surface of the support column 2 is fixed with a controller 10, the limit switch 705, the lifting mechanism 3, the cylinder 702 and the hydraulic mechanism 5 are all electrically connected with the controller 10, and the controller 10 is electrically connected with an external power supply through a wire.
Wherein, round hole 801 matched with cylinder 702 push rod is offered to spacing groove 8 bottom, and fixed orifices 802 have been offered to spacing groove 8 top terminal surface.
Wherein, splice groove 9 bottom is provided with cylindric lock 901 with fixed orifices 802 matched with, splice groove 9 top seted up with cylindric lock 901 matched with jack 902.
The limiting groove 8 and the connecting groove 9 are identical in inner groove structure, the limiting groove 8 and the connecting groove 9 are of an E-shaped structure or a U-shaped structure, and the pressure head 6 is identical in structure with the limiting groove 8 and the splicing groove 9.
Wherein, baffle 704 bottom and fixed slot 701 inner wall bottom all are provided with the spacing ring that cooperates with buffer spring 703.
Wherein, pressure head 6 top is fixed with the thread bush with hydraulic mechanism 5 depression bar matched with, pressure head 6 passes through thread bush and hydraulic mechanism 5 depression bar threaded connection, conveniently changes pressure head 6.
Wherein, the lifting mechanism 3 is a hydraulic rod or an electric hydraulic mechanism.
Wherein, baffle 704 is protruding font structure, and the top of baffle 704 extends to spacing inslot 8, and baffle 704 both sides and fixed slot 701 inner wall sliding fit.
One specific application of this embodiment is: when the silicon steel sheet pressing device is used, the protection device 7 is fixed on the bottom plate 1 through bolts, the push rod of the air cylinder 702 is matched with the round hole 801 on the limit groove 8, the limit groove 8 and the splice groove 9 are selected according to the shape of the silicon steel sheet to be pressed, the limit groove 8 is connected with the protection device 7, then the number of the splice grooves 9 is selected according to the height of the silicon steel sheet to be pressed on the top end face of the limit groove 8, the pressure head 6 is fixed with the pressure rod in the hydraulic mechanism 5 after the completion, the silicon steel sheet is placed in the limit groove 8, the hydraulic mechanism 5 is controlled by the controller 10 to drive the pressure head 6 to move, the pressing of the silicon steel sheet is completed, the air cylinder 702 is controlled by the controller 10 to drive the limit groove 8 to ascend after the pressing is completed, and the pressed silicon steel sheet is conveniently taken out.
In the description of the present specification, the descriptions of the terms "one embodiment," "example," "specific example," and the like, mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.

Claims (7)

1. The utility model provides a high-efficient suppression device of blade of silicon steel with protect function, includes bottom plate (1) and support column (2), its characterized in that:
the upper surface of the bottom plate (1) is fixedly connected with the bottom end of the supporting column (2), a lifting mechanism (3) is fixed at the top of the supporting column (2), a supporting plate (4) is fixed at the top of the lifting mechanism (3), a hydraulic mechanism (5) is fixed at the top of the supporting plate (4), a pressing rod of the hydraulic mechanism (5) penetrates through the supporting plate (4) and extends to the bottom of the supporting plate (4), and a pressing head (6) is fixed at the bottom end of the pressing rod of the hydraulic mechanism (5);
the top of the bottom plate (1) is fixedly provided with a protection device (7), the top of the protection device (7) is movably matched with a limit groove (8), and the top of the limit groove (8) is movably matched with a splicing groove (9);
the protection device (7) comprises a fixing groove (701), an air cylinder (702) is fixed in the fixing groove (701), a push rod of the air cylinder (702) is movably matched with the bottom of the limit groove (8), a buffer spring (703) is fixed at the bottom of the inner wall of the fixing groove (701), a partition plate (704) is fixed at the top of the buffer spring (703), and a limit switch (705) is fixed at the bottom of the inner wall of the fixing groove (701) through a support rod;
a controller (10) is fixed on one surface of the support column (2), and the limit switch (705), the lifting mechanism (3), the air cylinder (702) and the hydraulic mechanism (5) are electrically connected with the controller (10);
round holes (801) matched with push rods of the air cylinders (702) are formed in the bottoms of the limiting grooves (8), and fixing holes (802) are formed in the end faces of the tops of the limiting grooves (8).
2. The high-efficiency pressing device for silicon steel sheets with the protection function according to claim 1, wherein cylindrical pins (901) matched with the fixing holes (802) are arranged at the bottoms of the splicing grooves (9), and insertion holes (902) matched with the cylindrical pins (901) are formed in the tops of the splicing grooves (9).
3. The high-efficiency pressing device for silicon steel sheets with the protection function according to claim 1, wherein the structures of the internal channels of the limiting groove (8) and the splicing groove (9) are identical, the internal channels of the limiting groove (8) and the splicing groove (9) are of an E-shaped structure or a U-shaped structure, and the structure of the pressing head (6) is identical to the structures of the internal channels of the limiting groove (8) and the splicing groove (9).
4. The high-efficiency pressing device for silicon steel sheets with the protection function according to claim 1, wherein limiting rings matched with the buffer springs (703) are arranged at the bottoms of the partition plates (704) and the inner wall of the fixing groove (701).
5. The high-efficiency pressing device for the silicon steel sheet with the protection function according to claim 1, wherein a threaded sleeve matched with a pressing rod of the hydraulic mechanism (5) is fixed at the top of the pressing head (6), and the pressing head (6) is in threaded connection with the pressing rod of the hydraulic mechanism (5) through the threaded sleeve.
6. The high-efficiency pressing device for silicon steel sheets with the protection function according to claim 1, wherein the lifting mechanism (3) is a hydraulic rod or an electro-hydraulic mechanism.
7. The high-efficiency pressing device for silicon steel sheets with the protection function according to claim 1, wherein the partition plate (704) is of a convex structure, the top of the partition plate (704) extends into the limit groove (8), and two sides of the partition plate (704) are in sliding fit with the inner wall of the fixing groove (701).
CN201811002016.0A 2018-08-30 2018-08-30 High-efficient suppression device of blade of silicon steel with protect function Active CN108717899B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110364349B (en) * 2019-04-10 2021-07-16 四川德华电气有限责任公司 Transformer iron core chip lamination mechanism, device and lamination machine
CN111223658A (en) * 2020-03-13 2020-06-02 镇江市高等专科学校 Pressing device of silicon steel sheet for electric welding machine
CN115365438B (en) * 2022-10-25 2023-11-10 南通双耀冲压有限公司 Intelligent silicon steel sheet forging machine

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Publication number Priority date Publication date Assignee Title
JP3200040U (en) * 2015-07-10 2015-10-01 銘建精機股▲フン▼有限公司 Silicon steel plate progressive press
CN107790909A (en) * 2016-08-30 2018-03-13 昆山利玛赫自动化科技有限公司 Silicon steel sheet high-precision automatic welder
CN107803429A (en) * 2017-11-21 2018-03-16 昆山普克特金属制品有限公司 A kind of stabilization metal stamping device
CN207409378U (en) * 2017-07-20 2018-05-25 吴忠市中心电焊机有限公司 A kind of pressure setting of electric welding machine silicon steel sheet

Family Cites Families (1)

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Publication number Priority date Publication date Assignee Title
KR100591251B1 (en) * 2005-04-12 2006-06-21 김명대 Iron core, molding for forming and mounting iron core and mounting method thereof

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
JP3200040U (en) * 2015-07-10 2015-10-01 銘建精機股▲フン▼有限公司 Silicon steel plate progressive press
CN107790909A (en) * 2016-08-30 2018-03-13 昆山利玛赫自动化科技有限公司 Silicon steel sheet high-precision automatic welder
CN207409378U (en) * 2017-07-20 2018-05-25 吴忠市中心电焊机有限公司 A kind of pressure setting of electric welding machine silicon steel sheet
CN107803429A (en) * 2017-11-21 2018-03-16 昆山普克特金属制品有限公司 A kind of stabilization metal stamping device

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