CN108715993A - Automobile lampshade exempts from priming paint aluminum plating process and automobile lampshade exempts from priming paint and aluminizes device - Google Patents

Automobile lampshade exempts from priming paint aluminum plating process and automobile lampshade exempts from priming paint and aluminizes device Download PDF

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Publication number
CN108715993A
CN108715993A CN201810199175.8A CN201810199175A CN108715993A CN 108715993 A CN108715993 A CN 108715993A CN 201810199175 A CN201810199175 A CN 201810199175A CN 108715993 A CN108715993 A CN 108715993A
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CN
China
Prior art keywords
exempts
pipeline
communication port
priming paint
vacuum chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810199175.8A
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Chinese (zh)
Inventor
何米增
金叶
任致亨
王兴
陈纯余
王松
尹元
王甫志
钟文通
杨学忠
蔡彪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG LONGDING VEHICLE INDUSTRY Co Ltd
Original Assignee
ZHEJIANG LONGDING VEHICLE INDUSTRY Co Ltd
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Application filed by ZHEJIANG LONGDING VEHICLE INDUSTRY Co Ltd filed Critical ZHEJIANG LONGDING VEHICLE INDUSTRY Co Ltd
Priority to CN201810199175.8A priority Critical patent/CN108715993A/en
Publication of CN108715993A publication Critical patent/CN108715993A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/20Metallic material, boron or silicon on organic substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • C23C14/26Vacuum evaporation by resistance or inductive heating of the source
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/56Apparatus specially adapted for continuous coating; Arrangements for maintaining the vacuum, e.g. vacuum locks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C2045/0096Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor drying the moulding material before injection, e.g. by heating

Abstract

The invention belongs to automobile lamp manufacturing technology field, it is related to that a kind of automobile lampshade exempts from priming paint aluminum plating process and automobile lampshade exempts from priming paint and aluminizes device.The present invention includes that mold materials are chosen and bottom plating technology controlling and process is stored and exempted from die surface polishing, substrate moisture rate control before injection molding, injection molding environment control, blank injection molding, plated film blank successively.The present invention improves coated product surface adhesion force, it is poor to solve the problems, such as to exempt from bottom plating surface adhesion force, it is effectively increased product qualification rate, production cost is saved, product quality is improved, meets the light distribution requirements in headlight, and the vacuum condition of the present invention is cooperated using oil-sealed rotary pump and high-vacuum pump and is realized, in this way under the premise of ensure that condition of high vacuum degree, and the time vacuumized is shortened, substantially increases plating membrane efficiency.

Description

Automobile lampshade exempts from priming paint aluminum plating process and automobile lampshade exempts from priming paint and aluminizes device
Technical field
The invention belongs to automobile lamp manufacturing technology field, it is related to a kind of automobile lampshade and exempts from priming paint aluminum plating process and auto lamp Cover exempts from priming paint and aluminizes device.
Background technology
Car light is the safety member and regulation part of automobile, and is very important appearance member, with the hair at full speed of auto industry Exhibition proposes that increasingly higher demands, the quality of lamp reflector directly affect the photo effect of automobile, conventional vehicle to automotive lighting After the processed molding of lamp, to improve its surface reflectivity, mostly to aluminize as reflectance coating, the technology used at present is exactly in vacuum The film material coated in product surface will be needed by being deposited at the surface of workpiece surface after plasma ionization under state Reason technology, adhesive force is poor if not spraying special priming paint, for ensure product surface adhesive force need to before plated film spray-applied primer, cost It is higher, tedious process, and existing device of aluminizing mostly is vacuumized using single vacuum pumping pump, it is difficult to accomplish vacuum Degree and vacuum pumping rate plate membrane efficiency and get both.
For example, Chinese invention patent application discloses a kind of automobile lamp decorative ring aluminum plating process [application number: 201510227823.2], the aluminum plating process which provides includes the following steps:(1) pre-treatment:Using high-voltage electricity, Under vacuum environment, automobile lamp decorative ring surface active and automobile lamp decorative ring surface cleaning are carried out by plasma;(2) it is deposited:Vapor deposition is divided into Fritting and two stages of evaporation carry out tungsten filament aluminium wire preheating in the fritting stage, but it is not allowed to melt, and in evaporation stage, make aluminium Silk instant melting, generates aluminum steam, the aluminum steam of generation is made to be attached on automobile lamp decorative ring surface under vacuum conditions;(3) secondary Plated film:Layer protecting film is added for the aluminium layer on automobile lamp decorative ring, the protective film is organosilicon;(4) protective film is reinforced:Ion bangs Drying protective film is hit, the aluminum plating process which is provided improves coating quality, reduces particle, white point, stain, hair Black, jaundice, dealuminzation dissipate the defects of aluminium, five colours, but still tool does not spray the special priming paint then poor problem of adhesive force.
For example, Chinese utility model patent discloses a kind of automobile lamp aluminum-spraying machine [application number:201420728011.7], Including vacuum system and vapo(u)rization system, the vacuum system includes pedestal, and vacuum (-tight) housing is provided on pedestal, in vacuum (-tight) housing side It is provided with vacuum pumping pump, the vapo(u)rization system main body is located in vacuum (-tight) housing, and the vapo(u)rization system includes base sheet rack, the substrate Holder is set as planetary, and the base sheet rack is rotatably connected on pedestal, is located in vacuum (-tight) housing, in the row of the base sheet rack Carrier end is equipped with substrate, the overcentre of base sheet rack is provided with heating device, the heating device is connected to setting Evaporation power supply on the outside of vacuum (-tight) housing, is provided with material to be evaporated in front of heating device, and the base sheet rack has setting to exist Driving device driving rotation on pedestal, the utility model can once be fully completed process of aluminizing, realize automobile lamp successively Aluminize the batch production of work, but still vacuumized using using single vacuum pumping pump, it is difficult to accomplish vacuum degree and Vacuum pumping rate plates membrane efficiency and gets both.
Invention content
Regarding the issue above, the present invention provides a kind of automobile lampshade exempts from priming paint aluminum plating process, of the invention is another One purpose, which is to provide a kind of automobile lampshade, to be exempted from priming paint and aluminizes device.In order to achieve the above objectives, present invention employs following technical sides Case:
A kind of automobile lampshade exempts from priming paint aluminum plating process, includes the following steps:
Step 1, mold materials choose and die surface polishing:Material of the surface without trachoma is chosen as mold materials, and It is heat-treated, die surface is polished to 8000-10000 millis;
Step 2, substrate moisture rate controls before injection molding:With PC resin material, PMMA resin materials, PBT resin material Material, ABS resin material, ASA resin material or PC/ABS alloy materials are dried as base material, substrate moisture amount are made to be less than Equal to 0.02%;
Step 3, injection molding environment control:Ensure that injection-moulding device and mould slide block keep cleaning, surface without iron filings oil-free stain, And die surface no marking, injection-moulding device are placed on progress injection operation in toilet;
Step 4, blank injection molding:Base material is heated to melting at a temperature of 220-240 DEG C, is injected in mold, injection molding After the completion, the pressurize 20-40s under the pressure of 50-60MPa, then cools down, cooling time 20-60s, mold in injection moulding process Temperature is maintained at 50-70 DEG C, and blank is made;
Step 5, the storage of plated film blank:Blank obtained in step 4 is sealed with plastics package, is beaten when to be coated It opens, plated film is carried out after drying;
Step 6 exempts from bottom plating technology controlling and process:By blank fixed placement to be coated in coating chamber, it is true to open machinery Empty pumping vacuum 1-5min, is then turned on high-vacuum pump and vacuumizes, until the pressure in coating chamber is less than 10Pa, heats and waits steaming Material is sent out to complete to aluminize, material to be evaporated completes being less than total time for this process from preheating, thawing, evaporation plating aluminium to aluminizing Equal to 30s.
Further include step 7, coated product packaging and safety storage in above-mentioned automobile lampshade exempts from priming paint aluminum plating process Control:Coated product is encapsulated with plastic film tape, and is placed in the rack with positioning function, every layer of plastic film tape it Between with bubble paper be spaced apart.
In above-mentioned automobile lampshade exempts from priming paint aluminum plating process, the temperature being dried in step 2 is 110-130 DEG C, is done The dry time is more than or equal to 8h.
In above-mentioned automobile lampshade exempts from priming paint aluminum plating process, the plated film blank resting period is less than or equal to 2h in step 5.
A kind of automobile lampshade exempts from priming paint and aluminizes device, including vacuum subassembly and evaporative component, and the vacuum subassembly includes profit With the low vacuum chamber and high-vacuum chamber of pipeline connection, the low vacuum chamber is connected to oil-sealed rotary pump, evaporative component and High-vacuum pump is located in high-vacuum chamber, and coating chamber is located at the top of evaporative component.
Exempt from priming paint in above-mentioned automobile lampshade to aluminize in device, the evaporative component includes fixing with high-vacuum chamber inner wall The pedestal of connection, the substrate for placing material to be evaporated and the heater for heating material to be evaporated are arranged in pedestal.
Exempt from priming paint in above-mentioned automobile lampshade to aluminize in device, the heater includes highly differing in the vertical direction Two groups of hot filaments, the material to be evaporated is located between two groups of hot filaments, the both ends of the hot filament respectively with power supply just Cathode is connected.
Exempt from priming paint in above-mentioned automobile lampshade to aluminize in device, the low vacuum chamber passes through the first communication port and with pipeline connects It is logical, the high-vacuum chamber by the second communication port and pipeline connection, have in the pipeline one piece can be along pipeline axial line side To the pipeline control block of sliding, pipeline control block is tightly connected with pipeline inner wall, is also communicated on pipeline same with oil-sealed rotary pump The magnetic force charge valve being turned on and off is walked, when magnetic force charge valve is closed, pipeline control block is located at the first communication port and second and connects Between port;When magnetic force charge valve is opened, the distance between pipeline control block and the second communication port be more than the first communication port with The distance between second communication port.
Exempt from priming paint in above-mentioned automobile lampshade to aluminize in device, oil guard and magnet valve be additionally provided in the high-vacuum chamber, The oil guard and magnet valve are respectively positioned between evaporative component and coating chamber.
Exempt from priming paint in above-mentioned automobile lampshade to aluminize in device, the high-vacuum chamber outer wall is equipped with needle valve, low vacuum Chamber and high-vacuum chamber connect respectively there are one vacuum gauge, further include the gas bomb being connected to high-vacuum chamber, the storage At the top of gas cylinder and pipeline connection, when magnetic force charge valve is opened, the magnetic force charge valve can drive pipeline control block toward close The communication port direction of gas bomb and pipeline is mobile and closes the communication port, while low vacuum chamber being made to be connected to the second communication port, When magnetic force charge valve is closed, the magnetic force charge valve can drive pipeline control block to be moved to the first communication port and is connected to second So that the first communication port is blocked with the second communication port between mouthful, while making the communication port of pipeline control block disengaging gas bomb and pipeline.
Compared with prior art, the advantage of the invention is that:
1, the present invention improves coated product surface adhesion force, and it is poor to solve the problems, such as to exempt from bottom plating surface adhesion force, has Effect increases product qualification rate, saves production cost, improves product quality.
2, the automobile lampshade obtained by the present invention more meets light light distribution, more beautiful clear exquisiteness.
3, vacuum condition of the invention is cooperated using oil-sealed rotary pump and high-vacuum pump and is realized, ensure that height in this way Under the premise of vacuum degree, and the time vacuumized is shortened, substantially increases plating membrane efficiency.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention;
Fig. 2 is the structural schematic diagram of evaporative component;
Fig. 3 is the enlarged drawing at A in Fig. 1;
In figure:Needle valve a, vacuum gauge b, gas bomb c, thermal insulation casing d, vacuum subassembly 1, evaporative component 2, pipeline 3, One communication port 4, the second communication port 5, pipeline control block 6, magnetic force charge valve 7, oil guard 8, magnet valve 9, low vacuum chamber 11, Gao Zhen Plenum chamber 12, oil-sealed rotary pump 13, high-vacuum pump 14, coating chamber 15, pedestal 21, material to be evaporated 22, substrate 23, heater 24, hot filament 25, power supply 26.
Specific implementation mode
The present invention will be further described in detail with reference to the accompanying drawings and detailed description.
Embodiment 1
The present embodiment provides a kind of automobile lampshades to exempt from priming paint aluminum plating process, specifically, includes the following steps:
Step 1, mold materials choose and die surface polishing:Material of the surface without trachoma is chosen as mold materials, and It is heat-treated, die surface is polished to 8000 millis;
Step 2, substrate moisture rate controls before injection molding:Using PMMA resin materials as base material, 110 DEG C of dry 8h, this When measure substrate moisture amount be 0.018%;
Step 3, injection molding environment control:Ensure that injection-moulding device and mould slide block keep cleaning, surface without iron filings oil-free stain, And die surface no marking, injection-moulding device are placed on progress injection operation in toilet;
Step 4, blank injection molding:Base material is heated to melting at a temperature of 220 DEG C, is injected in mold, injection molding is completed Afterwards, the pressurize 20s under the pressure of 50MPa, then cools down, cooling time 20s, mold temperature is maintained at 50 in injection moulding process DEG C, blank is made;
Step 5, the storage of plated film blank:Blank obtained in step 4 is sealed with plastics package, is beaten when to be coated It opens, plated film is carried out after drying, the entire resting period is 2h;
Step 6 exempts from bottom plating technology controlling and process:By blank fixed placement to be coated in coating chamber, it is true to open machinery Empty pumping vacuum 1min, is then turned on high-vacuum pump and vacuumizes, until the pressure in coating chamber is 10Pa, heats material to be evaporated Material to complete to aluminize, material to be evaporated from preheating, thawing, evaporation plating aluminium to aluminize complete this process total time be 30s;
Step 7, coated product packaging and safety storage control:Coated product is encapsulated with plastic film tape, and is placed on In rack with positioning function, it is spaced apart with bubble paper between every layer of plastic film tape.
Embodiment 2
The present embodiment provides a kind of automobile lampshades to exempt from priming paint aluminum plating process, specifically, includes the following steps:
Step 1, mold materials choose and die surface polishing:Material of the surface without trachoma is chosen as mold materials, and It is heat-treated, die surface is polished to 10000 millis;
Step 2, substrate moisture rate controls before injection molding:Using PBT resin material as base material, 130 DEG C of dry 12h, this When measure substrate moisture amount be 0.01%;
Step 3, injection molding environment control:Ensure that injection-moulding device and mould slide block keep cleaning, surface without iron filings oil-free stain, And die surface no marking, injection-moulding device are placed on progress injection operation in toilet;
Step 4, blank injection molding:Base material is heated to melting at a temperature of 240 DEG C, is injected in mold, injection molding is completed Afterwards, the pressurize 40s under the pressure of 60MPa, then cools down, cooling time 60s, mold temperature is maintained at 70 in injection moulding process DEG C, blank is made;
Step 5, the storage of plated film blank:Blank obtained in step 4 is sealed with plastics package, is beaten when to be coated It opens, plated film is carried out after drying, the entire resting period is 1.5h;
Step 6 exempts from bottom plating technology controlling and process:By blank fixed placement to be coated in coating chamber, it is true to open machinery Empty pumping vacuum 5min, is then turned on high-vacuum pump and vacuumizes, until the pressure in coating chamber is 8Pa, heats material to be evaporated Material to complete to aluminize, material to be evaporated from preheating, thawing, evaporation plating aluminium to aluminize complete this process total time be 25s;
Step 7, coated product packaging and safety storage control:Coated product is encapsulated with plastic film tape, and is placed on In rack with positioning function, it is spaced apart with bubble paper between every layer of plastic film tape.
Embodiment 3
The present embodiment provides a kind of automobile lampshades to exempt from priming paint aluminum plating process, specifically, includes the following steps:
Step 1, mold materials choose and die surface polishing:Material of the surface without trachoma is chosen as mold materials, and It is heat-treated, die surface is polished to 9000 millis;
Step 2, substrate moisture rate controls before injection molding:Using PC resin material as base material, 120 DEG C of dry 10h, this When measure substrate moisture amount be 0.013%;
Step 3, injection molding environment control:Ensure that injection-moulding device and mould slide block keep cleaning, surface without iron filings oil-free stain, And die surface no marking, injection-moulding device are placed on progress injection operation in toilet;
Step 4, blank injection molding:Base material is heated to melting at a temperature of 230 DEG C, is injected in mold, injection molding is completed Afterwards, the pressurize 30s under the pressure of 55MPa, then cools down, cooling time 40s, mold temperature is maintained at 60 in injection moulding process DEG C, blank is made;
Step 5, the storage of plated film blank:Blank obtained in step 4 is sealed with plastics package, is beaten when to be coated It opens, plated film is carried out after drying, the entire resting period is 1h;
Step 6 exempts from bottom plating technology controlling and process:By blank fixed placement to be coated in coating chamber, it is true to open machinery Empty pumping vacuum 3min, is then turned on high-vacuum pump and vacuumizes, until the pressure in coating chamber is 6Pa, heats material to be evaporated Material to complete to aluminize, material to be evaporated from preheating, thawing, evaporation plating aluminium to aluminize complete this process total time be 20s;
Step 7, coated product packaging and safety storage control:Coated product is encapsulated with plastic film tape, and is placed on In rack with positioning function, it is spaced apart with bubble paper between every layer of plastic film tape.
Embodiment 4
The present embodiment provides a kind of automobile lampshades to exempt from priming paint aluminum plating process, specifically, includes the following steps:
Step 1, mold materials choose and die surface polishing:Material of the surface without trachoma is chosen as mold materials, and It is heat-treated, die surface is polished to 9000 millis;
Step 2, substrate moisture rate controls before injection molding:Using ABS resin material as base material, 120 DEG C of dry 10h, this When measure substrate moisture amount be 0.015%;
Step 3, injection molding environment control:Ensure that injection-moulding device and mould slide block keep cleaning, surface without iron filings oil-free stain, And die surface no marking, injection-moulding device are placed on progress injection operation in toilet;
Step 4, blank injection molding:Base material is heated to melting at a temperature of 230 DEG C, is injected in mold, injection molding is completed Afterwards, the pressurize 30s under the pressure of 55MPa, then cools down, cooling time 40s, mold temperature is maintained at 60 in injection moulding process DEG C, blank is made;
Step 5, the storage of plated film blank:Blank obtained in step 4 is sealed with plastics package, is beaten when to be coated It opens, plated film is carried out after drying, the entire resting period is 1h;
Step 6 exempts from bottom plating technology controlling and process:By blank fixed placement to be coated in coating chamber, it is true to open machinery Empty pumping vacuum 3min, is then turned on high-vacuum pump and vacuumizes, until the pressure in coating chamber is 6Pa, heats material to be evaporated Material to complete to aluminize, material to be evaporated from preheating, thawing, evaporation plating aluminium to aluminize complete this process total time be 20s;
Step 7, coated product packaging and safety storage control:Coated product is encapsulated with plastic film tape, and is placed on In rack with positioning function, it is spaced apart with bubble paper between every layer of plastic film tape.
Embodiment 5
The present embodiment provides a kind of automobile lampshades to exempt from priming paint aluminum plating process, specifically, includes the following steps:
Step 1, mold materials choose and die surface polishing:Material of the surface without trachoma is chosen as mold materials, and It is heat-treated, die surface is polished to 9000 millis;
Step 2, substrate moisture rate controls before injection molding:Using ASA resin material as base material, 120 DEG C of dry 10h, this When measure substrate moisture amount be 0.014%;
Step 3, injection molding environment control:Ensure that injection-moulding device and mould slide block keep cleaning, surface without iron filings oil-free stain, And die surface no marking, injection-moulding device are placed on progress injection operation in toilet;
Step 4, blank injection molding:Base material is heated to melting at a temperature of 230 DEG C, is injected in mold, injection molding is completed Afterwards, the pressurize 30s under the pressure of 55MPa, then cools down, cooling time 40s, mold temperature is maintained at 60 in injection moulding process DEG C, blank is made;
Step 5, the storage of plated film blank:Blank obtained in step 4 is sealed with plastics package, is beaten when to be coated It opens, plated film is carried out after drying, the entire resting period is 1h;
Step 6 exempts from bottom plating technology controlling and process:By blank fixed placement to be coated in coating chamber, it is true to open machinery Empty pumping vacuum 3min, is then turned on high-vacuum pump and vacuumizes, until the pressure in coating chamber is 6Pa, heats material to be evaporated Material to complete to aluminize, material to be evaporated from preheating, thawing, evaporation plating aluminium to aluminize complete this process total time be 20s;
Step 7, coated product packaging and safety storage control:Coated product is encapsulated with plastic film tape, and is placed on In rack with positioning function, it is spaced apart with bubble paper between every layer of plastic film tape.
Embodiment 6
The present embodiment provides a kind of automobile lampshades to exempt from priming paint aluminum plating process, specifically, includes the following steps:
Step 1, mold materials choose and die surface polishing:Material of the surface without trachoma is chosen as mold materials, and It is heat-treated, die surface is polished to 9000 millis;
Step 2, substrate moisture rate controls before injection molding:Using PC/ABS alloy materials as base material, 120 DEG C of dryings 10h, it is 0.014% to measure substrate moisture amount at this time;
Step 3, injection molding environment control:Ensure that injection-moulding device and mould slide block keep cleaning, surface without iron filings oil-free stain, And die surface no marking, injection-moulding device are placed on progress injection operation in toilet;
Step 4, blank injection molding:Base material is heated to melting at a temperature of 230 DEG C, is injected in mold, injection molding is completed Afterwards, the pressurize 30s under the pressure of 55MPa, then cools down, cooling time 40s, mold temperature is maintained at 60 in injection moulding process DEG C, blank is made;
Step 5, the storage of plated film blank:Blank obtained in step 4 is sealed with plastics package, is beaten when to be coated It opens, plated film is carried out after drying, the entire resting period is 1h;
Step 6 exempts from bottom plating technology controlling and process:By blank fixed placement to be coated in coating chamber, it is true to open machinery Empty pumping vacuum 3min, is then turned on high-vacuum pump and vacuumizes, until the pressure in coating chamber is 6Pa, heats material to be evaporated Material to complete to aluminize, material to be evaporated from preheating, thawing, evaporation plating aluminium to aluminize complete this process total time be 20s;
Step 7, coated product packaging and safety storage control:Coated product is encapsulated with plastic film tape, and is placed on In rack with positioning function, it is spaced apart with bubble paper between every layer of plastic film tape.
Embodiment 7
Exempt from priming paint the present embodiment provides a kind of automobile lampshade and aluminize device.
It aluminizes device, including vacuum subassembly 1 and evaporative component 2 as shown in Figure 1, a kind of automobile lampshade exempts from priming paint, it is described true The low vacuum chamber 11 and high-vacuum chamber 12, the low vacuum chamber 11 and machinery that empty component 1 is connected to including the use of pipeline 3 are true 13 connection of sky pump, evaporative component 2 and high-vacuum pump 14 are located in high-vacuum chamber 12, and coating chamber 15 is located at evaporative component 2 Top.
The present invention, in use, starting oil-sealed rotary pump 13, low vacuum chamber 11 and high-vacuum chamber 12 pass through pipeline at this time 3 connections, therefore low vacuum chamber 11 and high-vacuum chamber 12 are in black vacuum state, are then shut off oil-sealed rotary pump 13 and start High-vacuum pump 14, pipeline 3 is in partition state at this time, so that being steamed at this time in high vacuum state in high-vacuum chamber 12 Hair component 2 evaporates plated film steam, and plated film steam is entered to complete plated film in coating chamber 15, therefore the vacuum condition of the present invention It is cooperated and is realized using oil-sealed rotary pump and high-vacuum pump, in this way under the premise of ensure that condition of high vacuum degree, and shorten pumping The time of vacuum substantially increases plating membrane efficiency.
It includes vacuum subassembly 1 and evaporative component 2 that this automobile lampshade, which exempts from priming paint device of aluminizing, and vacuum subassembly 1 is including the use of pipe The low vacuum chamber 11 and high-vacuum chamber 12, low vacuum that road 3 is connected to are provided by oil-sealed rotary pump 13, and high vacuum is by high-vacuum pump 14 provide, and high-vacuum pump 14 selects vacuum degree up to 10Pa pumps below, such as oil diffusion pump, and coating chamber 15 is located at evaporation group The top of part 2 reaches in order to steam, in use, starting oil-sealed rotary pump 13, at this time low vacuum chamber 11 and high-vacuum chamber 12 are connected to by pipeline 3, therefore low vacuum chamber 11 and high-vacuum chamber 12 are in black vacuum state, are then shut off mechanical vacuum Pump 13 simultaneously starts high-vacuum pump 14, and pipeline 3 is in partition state at this time, so that being in high vacuum shape in high-vacuum chamber 12 State, at this time evaporative component 2 evaporate plated film steam, plated film steam is entered to complete plated film in coating chamber 15, therefore of the invention Vacuum condition cooperated and realize using oil-sealed rotary pump and high-vacuum pump, in this way under the premise of ensure that condition of high vacuum degree, The time vacuumized is shortened again, substantially increases plating membrane efficiency.
In conjunction with shown in Fig. 1 and Fig. 2, the evaporative component 2 includes the pedestal 21 being fixedly connected with 12 inner wall of high-vacuum chamber, Substrate 23 for placing material 22 to be evaporated and the heater 24 for heating material 22 to be evaporated are arranged in pedestal 21, institute It includes that the different two groups of hot filaments 25 of height, the material 22 to be evaporated are located at two groups of heat in the vertical direction to state heater 24 Between filament 25, the both ends of the hot filament 25 are connected with the positive and negative anodes of power supply 26 respectively.
Evaporative component 2 includes the pedestal 21 being fixedly connected with 12 inner wall of high-vacuum chamber, and substrate 23 and heater 24 are arranged On pedestal 21, heater 24 includes different two groups of hot filaments 25 of height in the vertical direction, and the two of the hot filament 25 End is connected with the positive and negative anodes of power supply 26 respectively, and hot filament 25 is generated heat using power supply 26, and evaporation material 22 is placed on substrate On 23 and between two groups of hot filaments 25, the evaporation rate of evaporation material 22 can be improved in this way, and be heated evenly, evaporate material Material 22 is aluminum material, can be aluminium foil, aluminium wire etc..
In conjunction with shown in Fig. 1 and Fig. 3, the low vacuum chamber 11 is connected to by the first communication port 4 with pipeline 3, the Gao Zhen Plenum chamber 12 is connected to by the second communication port 5 with pipeline 3, and having one piece in the pipeline 3 can slide along 3 direction of axis line of pipeline Pipeline control block 6, pipeline control block 6 connect with 3 inner wall sealing of pipeline, is also communicated on pipeline 3 same with oil-sealed rotary pump 13 The magnetic force charge valve 7 that is turned on and off is walked, when magnetic force charge valve 7 is closed, pipeline control block 6 is located at the first communication port 4 and the Between two communication ports 5;When magnetic force charge valve 7 is opened, the distance between pipeline control block 6 and the second communication port 5 are more than first The distance between communication port 4 and the second communication port 5, gas bomb c is connected to by valve with high-vacuum chamber 12, for regulating and controlling plated film Pressure in high-vacuum chamber 12 in the process, the tops gas bomb c are connected to pipeline 3, when magnetic force charge valve 7 is opened, The magnetic force charge valve 7 can drive the communication port direction movement of the past close gas bomb c of pipeline control block 6 and pipeline 3 and close The communication port, while low vacuum chamber 11 being made to be connected to the second communication port 5, when magnetic force charge valve 7 is closed, the magnetic force fills Air valve 7, which can drive pipeline control block 6 to be moved between the first communication port 4 and the second communication port 5, makes the first communication port 4 and second connect Port 5 blocks, while making the communication port of the disengaging of pipeline control block 6 gas bomb c and pipeline 3.
Oil-sealed rotary pump 13,7 synchronous averaging of magnetic force charge valve are opened, therefore extraneous gas can not be filled in pipeline 3, it is low at this time Air pressure in vacuum chamber 11 declines, therefore under the action of pressure difference, pipeline control block 6 is along 3 direction of axis line of pipeline far from high Vacuum chamber 12 slides so that and high-vacuum chamber 12 is connected to low vacuum chamber 11 by pipeline 3, after connection, high-vacuum chamber 12 are in black vacuum state with low vacuum chamber 11 under the action of oil-sealed rotary pump 13, are then turned on high-vacuum pump 14, close machine Tool vacuum pump 13,7 close synchronously of magnetic force charge valve, at this time extraneous gas be filled with pipeline 3 close to the side of the first communication port 4, pipe Road control block 6, which is slid under the action of pressure difference between the first communication port 4 and the second communication port 5, makes the first communication port 4 and Two communication ports 5 block, and the gas bomb c for being filled with inert gas at this time is also connected to low vacuum chamber 11, and inert gas is filled with low To prevent air from entering in vacuum chamber 11.
As shown in Figure 1, being additionally provided with oil guard 8 in the high-vacuum chamber 12, the oil guard 8 is located at 2 He of evaporative component Between coating chamber 15, when high-vacuum pump 14 is using oil diffusion pump, oil guard 8 can stop that oil vapour enters coating chamber 15 It is interior, to ensure coating quality.
As shown in Figure 1, being additionally provided with magnet valve 9 in the high-vacuum chamber 12, the magnet valve 9 is located at evaporative component 2 and plated film Between chamber 15, magnet valve 9 can utilize magneticaction, remove the micro magnetic material contained in the steam of material 22 to be evaporated Matter further improves the aluminium content in steam, to ensure coating quality.
As shown in Figure 1,12 outer wall of the high-vacuum chamber is equipped with needle valve a, after plated film, make using needle valve a Outside air enters in high-vacuum chamber 12, and vacuum is let out in completion.
As shown in Figure 1, low vacuum chamber 11 and high-vacuum chamber 12 connect respectively, there are one vacuum gauge b, are respectively used to survey The vacuum degree in low vacuum chamber 11 and high-vacuum chamber 12 is measured, the vacuum gauge b in low vacuum chamber 11 is relatively low for measuring Vacuum degree, thermocouples gauge tube etc. can be selected, the vacuum gauge b in high-vacuum chamber 12 is optional for measuring lower vacuum degree Electricity consumption height is regulated.
As shown in Figure 1, being also arranged with thermal insulation casing d outside high-vacuum chamber 12, heat preservation effect can be played to high-vacuum chamber 12 Fruit improves the evaporation efficiency of material 22 to be evaporated.
The present invention operation principle be:In use, oil-sealed rotary pump 13 is opened, and 7 synchronous averaging of magnetic force charge valve, thus it is external Gas can not be filled in pipeline 3, and the air pressure in low vacuum chamber 11 at this time declines, therefore under the action of pressure difference, pipeline control Block 6 is slided along 3 direction of axis line of pipeline far from high-vacuum chamber 12 so that high-vacuum chamber 12 passes through pipe with low vacuum chamber 11 Road 3 is connected to, and after connection, high-vacuum chamber 12 is in black vacuum shape with low vacuum chamber 11 under the action of oil-sealed rotary pump 13 State, is then turned on high-vacuum pump 14, closes oil-sealed rotary pump 13,7 close synchronously of magnetic force charge valve, and extraneous gas is filled with pipeline at this time 3 close to the side of the first communication port 4, and pipeline control block 6 slides into the first communication port 4 under the action of pressure difference and is connected to second Block the first communication port 4 and the second communication port 5 between mouth 5, so that high vacuum state is in high-vacuum chamber 12, this When 25 heating power of hot filament, heat material 22 to be evaporated, the gasification of material 22 to be evaporated is plated film steam, and plated film steam passes through successively It crosses oil guard 8 and magnet valve 9 eventually enters into coating chamber 15 and completes plated film, therefore the vacuum condition of the present invention utilizes mechanical vacuum Pump and high-vacuum pump, which cooperate, to be realized, in this way under the premise of ensure that condition of high vacuum degree, and shortens the time vacuumized, greatly Improve plating membrane efficiency greatly.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Although needle valve a is used more herein, vacuum gauge b, gas bomb c, thermal insulation casing d, vacuum subassembly 1, steams Send out component 2, pipeline 3, the first communication port 4, the second communication port 5, pipeline control block 6, magnetic force charge valve 7, oil guard 8, magnet valve 9, Low vacuum chamber 11, high-vacuum chamber 12, oil-sealed rotary pump 13, high-vacuum pump 14, coating chamber 15, pedestal 21, material to be evaporated The terms such as material 22, substrate 23, heater 24, hot filament 25, power supply 26, but it does not preclude the possibility of using other terms.Make It is only for the convenience of describing and explaining the nature of the invention with these terms;It is additional to be construed as any type Limitation is all disagreed with spirit of that invention.

Claims (10)

1. a kind of automobile lampshade exempts from priming paint aluminum plating process, which is characterized in that include the following steps:
Step 1, mold materials choose and die surface polishing:Material of the surface without trachoma is chosen as mold materials, and is carried out Heat treatment, die surface are polished to 8000-10000 millis;
Step 2, substrate moisture rate controls before injection molding:With PC resin material, PMMA resin materials, PBT resin material, ABS Resin material, ASA resin material or PC/ABS alloy materials are dried as base material, substrate moisture amount are made to be less than or equal to 0.02%;
Step 3, injection molding environment control:Ensure that injection-moulding device and mould slide block keep cleaning, surface is without iron filings oil-free stain, and mould Has surface no marking, injection-moulding device is placed on progress injection operation in toilet;
Step 4, blank injection molding:Base material is heated to melting at a temperature of 220-240 DEG C, is injected in mold, injection molding is completed Afterwards, the pressurize 20-40s under the pressure of 50-60MPa, then cools down, cooling time 20-60s, mold temperature in injection moulding process It is maintained at 50-70 DEG C, blank is made;
Step 5, the storage of plated film blank:Blank obtained in step 4 is sealed with plastics package, is opened when to be coated, is passed through Plated film is carried out after crossing drying;
Step 6 exempts from bottom plating technology controlling and process:By blank fixed placement to be coated in coating chamber, oil-sealed rotary pump is opened 1-5min is vacuumized, high-vacuum pump is then turned on and vacuumizes, until the pressure in coating chamber is less than 10Pa, heats material to be evaporated For material to complete to aluminize, material to be evaporated completes being less than or equal to total time for this process from preheating, thawing, evaporation plating aluminium to aluminizing 30s。
2. automobile lampshade as described in claim 1 exempts from priming paint aluminum plating process, it is characterised in that:Further include step 7, plated film production Product are packed and safety storage control:Coated product is encapsulated with plastic film tape, and is placed in the rack with positioning function, It is spaced apart with bubble paper between every layer of plastic film tape.
3. automobile lampshade as described in claim 1 exempts from priming paint aluminum plating process, it is characterised in that:The temperature being dried in step 2 Degree is 110-130 DEG C, and drying time is more than or equal to 8h.
4. automobile lampshade as described in claim 1 exempts from priming paint aluminum plating process, it is characterised in that:Plated film blank is stored in step 5 Time is less than or equal to 2h.
5. the automobile lampshade that a kind of automobile lampshade for described in claim 1-4 any one exempts from priming paint aluminum plating process exempts from priming paint It aluminizes device, including vacuum subassembly (1) and evaporative component (2), it is characterised in that:The vacuum subassembly (1) is including the use of pipeline (3) the low vacuum chamber (11) and high-vacuum chamber (12) being connected to, the low vacuum chamber (11) connect with oil-sealed rotary pump (13) Logical, evaporative component (2) and high-vacuum pump (14) are located in high-vacuum chamber (12), and coating chamber (15) is located at evaporative component (2) Top.
It aluminizes device 6. automobile lampshade as claimed in claim 5 exempts from priming paint, it is characterised in that:The evaporative component (2) includes The pedestal (21) being fixedly connected with high-vacuum chamber (12) inner wall, substrate (23) for placing material to be evaporated (22) and is used for The heater (24) for heating material to be evaporated (22) is arranged on pedestal (21).
It aluminizes device 7. automobile lampshade as claimed in claim 6 exempts from priming paint, it is characterised in that:The heater (24) is included in The different two groups of hot filaments (25) of height on vertical direction, the material (22) to be evaporated be located at two groups of hot filaments (25) it Between, the both ends of the hot filament (25) are connected with the positive and negative anodes of power supply (26) respectively.
It aluminizes device 8. automobile lampshade as claimed in claim 5 exempts from priming paint, it is characterised in that:The low vacuum chamber (11) is logical It crosses the first communication port (4) to be connected to pipeline (3), the high-vacuum chamber (12) is connected by the second communication port (5) and pipeline (3) Pipeline control block (6) that is logical, being slided along pipeline (3) direction of axis line with one piece in the pipeline (3), pipeline control block (6) connect with pipeline (3) inner wall sealing, be also communicated on pipeline (3) with oil-sealed rotary pump (13) synchronize the magnetic that is turned on and off Power charge valve (7), when magnetic force charge valve (7) are closed, pipeline control block (6) is located at the first communication port (4) and the second communication port (5) between;When magnetic force charge valve (7) are opened, the distance between pipeline control block (6) and the second communication port (5) are more than first The distance between communication port (4) and the second communication port (5).
It aluminizes device 9. automobile lampshade as claimed in claim 5 exempts from priming paint, it is characterised in that:In the high-vacuum chamber (12) It is additionally provided with oil guard (8) and magnet valve (9), the oil guard (8) and magnet valve (9) are respectively positioned on evaporative component (2) and coating chamber (15) between.
It aluminizes device 10. automobile lampshade as claimed in claim 8 exempts from priming paint, it is characterised in that:The high-vacuum chamber (12) Outer wall is equipped with needle valve (a), low vacuum chamber (11) and high-vacuum chamber (12) connect respectively there are one vacuum gauge (b), also wrap The gas bomb (c) being connected to high-vacuum chamber (12) is included, is connected to pipeline (3) at the top of the gas bomb (c), when magnetic force is inflated When valve (7) is opened, the magnetic force charge valve (7) can drive pipeline control block (6) toward close to gas bomb (c) and pipeline (3) Communication port direction is mobile and closes the communication port, while low vacuum chamber (11) being made to be connected to the second communication port (5), when magnetic force fills When air valve (7) is closed, the magnetic force charge valve (7) can drive pipeline control block (6) to be moved to the first communication port (4) and second So that the first communication port (4) is blocked with the second communication port (5) between communication port (5), while pipeline control block (6) being made to be detached from gas bomb (c) with the communication port of pipeline (3).
CN201810199175.8A 2018-03-12 2018-03-12 Automobile lampshade exempts from priming paint aluminum plating process and automobile lampshade exempts from priming paint and aluminizes device Pending CN108715993A (en)

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