CN108707762A - A method of removing arsenic antimony during copper matte regulus is bessemerized - Google Patents

A method of removing arsenic antimony during copper matte regulus is bessemerized Download PDF

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Publication number
CN108707762A
CN108707762A CN201810411282.2A CN201810411282A CN108707762A CN 108707762 A CN108707762 A CN 108707762A CN 201810411282 A CN201810411282 A CN 201810411282A CN 108707762 A CN108707762 A CN 108707762A
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Prior art keywords
copper
matte regulus
bessemerized
sodium sulphate
arsenic antimony
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CN201810411282.2A
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CN108707762B (en
Inventor
沈强华
孔德颂
刘大方
陈雯
郝战飞
于海波
毛庆
何恩
班卿
杨世莹
杨坤彬
罗远富
吕文帅
朱鹏达
招杨
王家波
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Yunnan Copper Ltd By Share Ltd Southwest Copper Branch
Kunming University of Science and Technology
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Yunnan Copper Ltd By Share Ltd Southwest Copper Branch
Kunming University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0026Pyrometallurgy
    • C22B15/0028Smelting or converting
    • C22B15/003Bath smelting or converting
    • C22B15/0041Bath smelting or converting in converters
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B15/00Obtaining copper
    • C22B15/0026Pyrometallurgy
    • C22B15/0054Slag, slime, speiss, or dross treating

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The method that the present invention relates to a kind of to remove arsenic antimony during copper matte regulus is bessemerized, belongs to Copper making technical field.Copper matte regulus bessemerizes the period 1, and routinely operation obtains white metal, sodium sulphate slag making dearsenification antimony is added during second round white metal and cold burden being blown out blister copper, the addition total amount of sodium sulphate is 1% ~ 3% of metal copper mass in furnace charge.This method implements the synchronous abjection of arsenic antimony during the second round bessemerized making copper, hardly increases equipment, does not change blowing system, and energy consumption increases unobvious;Copper making period terminal has arrived arsenic antimony slag without special discharge, enters subsequent processing with blister copper and carries out refinement oxide, does not reduce the blowing direct yield of copper.

Description

A method of removing arsenic antimony during copper matte regulus is bessemerized
Technical field
The method that the present invention relates to a kind of to remove arsenic antimony during copper matte regulus is bessemerized belongs to Copper making technology neck Domain.
Background technology
Global Copper making is quickly grown, and the continuous exploitation of copper mine causes high-quality copper raw material fewer and fewer, in addition other coloured The cupric intermediate material of metal smelt process output hands over copper work processing, cause copper raw material impurity content to increase and fluctuate it is larger, this It is to cause the main reason for arsenic impurities antimony is high in blister copper.Existing copper smelting by pyrometallurgy flow usually matches fayalite slag in melting process Type, main the completing abjection gangue and part iron of the task, apportionment ratio of the arsenic antimony in copper matte regulus are higher.It is main bessemerizing process It is that deferrization sulphur makes blister copper, there is no the abjections specifically for arsenic antimony to carry out process optimization, the result is that arsenic antimony content is high in copper matte regulus, blows Arsenic antimony affirmative height in obtained blister copper is refined, transfers to pyro-refining to undertake the task of arsenic antimony in abjection blister copper and lead bismuth nickel.State The method that inside and outside copper smelting plant deviates from arsenic antimony in pyro-refining:
(1)Using oxidation-reduction-oxidation-reduction, operation is repeated, the readily volatilized characteristic of the low oxide of arsenic antimony is utilized The two is set to deviate from;
(2)Basic solvent is added(Soda or lime), the natrium arsenicum insoluble in copper can be generated(Or calcium arsenate)And sodium antimonate(Or antimony Sour calcium), float to bath surface and be removed.Since existing blister copper pyro-refining stove reacting dynamics condition is weaker, both Method is all difficult to increase substantially the extrusion rate of arsenic antimony.Existing copper matte regulus bessemerizes output blister copper and is divided into two periods, and first Period is slag-formation period, quartzy flux effect under ferrous sulfide air oxidation make fayalite (2FeOSiO2) slag:
FeS + 1.5O2 = FeO + SO2
FeO + SiO2 = 2FeO·SiO2
White metal (Cu is obtained after sieving stove2S) enter second round.Second round is copper making period, is not added with flux and vulcanizes by dioxygen oxidation It is cuprous to make blister copper:
Cu2S +1.5O2 = Cu2O + SO2
2Cu2O + Cu2S = 6Cu + SO2
Copper making period oxygen gesture is high, and arsenic antimony is easy to be oxidized to high oxide and Cu2O generates arsenate and stibate.When containing in copper liquid When arsenic antimony is higher, nickel mica is generated with the oxide of nickel(6Cu2O·8NiO·2As2O5And 6Cu2O·8NiO·2Sb2O5), easily It is dissolved in copper.
It is difficult to slagging in copper making period arsenic antimony and floats abjection from copper liquid, it is also difficult to which the object for controlling arsenic antimony is mutually volatile As2O3And Sb2O3, so copper making period has a single function, the abjection of impurity is contributed little.Traditional copper matte regulus bessemerizes process The extrusion rate of arsenic is less than 52% less than the extrusion rate of 60%, antimony.
Invention content
Existing traditional copper matte regulus bessemerizes the low problem of process arsenic, antimony extrusion rate and not for the above-mentioned prior art Foot, the present invention provide a kind of method removing arsenic antimony during copper matte regulus is bessemerized.The present invention is according in copper making period melt In impurity sulphur removal outside other accountings it is few, if removing impurities agent dearsenification antimony is added during making blister copper, just have reagent consumption few The good advantage of reaction condition efficiently deviates from arsenic antimony while obtaining blister copper.Therefore, the technology of the present invention is by the abjection of arsenic antimony, by passing The anode furnace pyro-refining process of system advances to the completion of Copper Matte Converting process, i.e., quartzy flux is added in the period 1(SiO2) de- After iron, air is blown into second round(Or oxygen-enriched air)When making copper, removing impurities agent, which is added, makes arsenic antimony slag making deviate from.The present invention passes through Following technical scheme is realized.
A method of removing arsenic antimony during copper matte regulus is bessemerized, specific steps include:
Copper matte regulus bessemerizes the period 1, and routinely operation obtains white metal, and white metal and cold burden are blown out to the mistake of blister copper in second round Sodium sulphate slag making dearsenification antimony is added in journey, the addition total amount of sodium sulphate is 1% ~ 3% of metal copper mass in furnace charge.
The sodium sulphate is natural mirabilite, glauberite or artificial synthesized Na2SO4
The artificial synthesized Na2SO4It is artificial synthesized for anhydrous sodium sulfate, seven hydrated sulfuric acid sodium or Disodium sulfate decahydrate Na2SO4For granular, blocky or powdery.
The artificial synthesized Na2SO4Powdery granularity is 60 ~ 270 mesh.
It can be that be added at one time can also be according to the practical dispensing of each factory that sodium sulphate is added in above-mentioned second round And it is added in batches.
Can also be added sodium sulphate and sodium carbonate, sodium sulphate and lime in above-mentioned second round, sodium sulphate and lime stone with A mixture of arbitrary proportions.
The slag-formation period that copper matte regulus is bessemerized routinely operation adds quartzy flux to remove iron, and white metal is left in molten bath after sieving stove, into Enter copper making period and sodium sulphate is added into molten bath, the reaction step of sodium sulphate and arsenic impurities antimony is:
4As+3O2+2Na2SO4=4NaAsO2+ 2SO3(1)
4As+5O2+2Na2SO4=4NaAsO3+ 2SO3 (2)
4Sb+3O2+2Na2SO4=4NaSbO2+ 2SO3 (3)
4Sb+5O2+2Na2SO4=4NaSbO3+ 2SO3(4)
In melt with arsenic, antimony existing for simple substance oxygen effect under with Na2SO4Reaction generates sodium arsenite(NaAsO2), natrium arsenicum (NaAsO3), antimonious acid sodium(NaSbO2)And sodium antimonate(NaSbO3);
As2O3+Na2SO4=2NaAsO2+ SO3(5)
As2O5+Na2SO4=2NaAsO3+ SO3 (6)
Sb2O3+Na2SO4=2NaSbO2+ SO3(7)
Sb2O5+Na2SO4=2NaSbO3+ SO3 (8)
In melt directly and Na with arsenic sb oxide existing for trivalent and pentavalent2SO4Reaction generates sodium arsenite(NaAsO2), arsenic Sour sodium(NaAsO3), antimonious acid sodium(NaSbO2)And sodium antimonate(NaSbO3).Under 1200 DEG C ~ 1300 DEG C of blowing temperature these The sodium salt of arsenic antimony different valence state is insoluble in copper water, light specific gravity, is easy to swim in the exclusion of copper water surface.
The addition of sodium sulphate can be according to the purity of arsenic antimony content, sodium sulphate in copper matte regulus amount, copper matte regulus in stove by reaction(1)With Reaction(3)Theoretical addition is calculated, then coefficient of excess is taken to determine the amount of being actually added into.Complexity, scene in view of reaction system The uncertainty of material impurity grade is added and there is the sieve halfway situation of stove, also for tissue easy to produce, sodium sulphate Addition calculated by 1% ~ 3% of metal amount of copper in stove.
The arsenic in converter blister copper can be controlled 0.06% hereinafter, antimony is controlled 0.08% hereinafter, reaching using the above method The Con trolling index of arsenic antimony in pyro-refining anode copper.
Compared with prior art, the invention has the advantages that:
(1)Sodium sulphate price is low, source is wide, and blowing cost, copper making period arsenic antimony extrusion rate can be reduced compared with using soda ash reagent It is high.
(2)The liner of Copper Matte Converting converter uses magnesium chromium matter refractory brick, since blowing operation is not easy that liner is allowed to hang Flux shielding, magnesium chromium firebrick inner wall working environment are severe.Judged with thermodynamic data, the sodium sulphate that copper making period is added is in blowing temperature Degree is lower to be reacted with the magnesium chromated oxide in refractory brick, and sodium sulphate will not chemical erosion refractory brick.
If using overbasic Na2CO3As removing impurities agent, it is easy to occur to react as follows under blowing temperature:
Cr2O3+Na2CO3=Na2O·Cr2O3+CO2
Make chemical erosion of the magnesite-chrome brick by alkali.Using CaCO3Also there is larger harm to refractory brick to deviate from arsenic antimony, because blowing The calcium oxide of decomposition of limestone output can be reacted with the chromated oxide in refractory brick at a temperature of refining, generate CaCr2O4Although chromic acid Calcium is high-melting-point substances, but its formation can destroy the original spinel structure of magnesite-chrome brick working face, and reduce refractory brick uses the longevity Life.
(3)The synchronous abjection for implementing arsenic antimony during the second round bessemerized making copper, hardly increases equipment, Blowing system is not changed, energy consumption increases unobvious;Copper making period terminal has arrived arsenic antimony slag without special discharge, is entered with blister copper next Process carries out refinement oxide, does not reduce the blowing direct yield of copper.
The key of the present invention is:This method reduces the arsenic antimony content in blister copper.This method is bessemerized in copper matte regulus Period 1 terminates(After stove is sieved in deferrization), to sodium sulphate is added in melt during making copper into second round desulfurization, realize Arsenic antimony is removed while copper matte regulus is bessemerized and makes blister copper.The fusing point of removing impurities agent sodium sulphate is 884 DEG C, is melted rapidly in copper liquid Change, the viscosity of sodium sulphate melt is small under 1200 DEG C ~ 1300 DEG C of blowing temperature, the arsenic antimony substances of various object phases and removing impurities agent into Row reactive liquid solution improves reaction rate.The factor for influencing arsenic antimony removal effect is mainly the feed postition of sodium sulphate, quantity is added And action time.
Specific implementation mode
With reference to embodiment, the invention will be further described.
Embodiment 1
Equipment:100 tons of PS converters(Φ4×10.7m);
Raw material:(1)Hot copper matte regulus(Cu 57.95wt%,As 0.20wt%,Sb 0.18wt%);(2)Self-produced cold charge(Cu 30.00wt%, As 0.17wt%, Sb 0.18wt%);(3)Quartzy flux(SiO2 86.00wt%);(4)Outsourcing blister copper(Cu 97.20wt%,As 0.40wt%,Sb 0.25wt%);(5)Adopting electrolysis residual pole(Cu 99.10wt%, As 0.15wt%, Sb 0.08wt%);(6)Sodium sulphate(Na2SO4Purity 93.50%)
The method that Yunnan copper smelting plant removes arsenic antimony during copper matte regulus is bessemerized, specific steps include:
Step 1, by 160 tons of hot copper matte regulus(Cu 57.95wt%,As 0.20wt%,Sb 0.18wt%), 45 tons of self-produced cold charges(Cu 30.00wt%, As 0.17wt%, Sb 0.18wt%), 14 tons of quartzy flux are added in 100 tons of PS converters and carry out PS and bessemerize One period routine operation, 1150 DEG C ~ 1250 DEG C of furnace temperature, air quantity 32000Nm3Slag making deferrization in 120 minutes is blown in/h, air blast oxygen-containing 25% After obtain white metal and be transferred to two cycles;
After step 2, two cycles start, 20 tons of outsourcing blister coppers are added according to the conventional formulations of the smeltery in white metal(Cu97.20wt%, As0.40wt%,Sb0.25wt%)And 1.4 tons of sodium sulphate are added(Sodium sulphate is artificial synthesized Na2SO4, powdered anhydrous sulfuric acid Sodium, artificial synthesized Na2SO4Powdery granularity is 60 ~ 270 mesh), blowing routinely 20 tons of second batch outsourcings of addition again after twenty minutes Blister copper and 1 ton of sodium sulphate(Sodium sulphate is artificial synthesized Na2SO4, powdered anhydrous sodium sulphate, artificial synthesized Na2SO4Powdery Granularity is 60 ~ 270 mesh), it blows and 50 tons of adopting electrolysis residual poles is added in five batches after twenty minutes, i.e., be added 10 tons every 10 ~ 15 minutes, Until blowing end point, copper making period terminates not deslagging, and blister copper pours into copper matte regulus packet from converter mouth together with drift slag and send refining furnace.Two cycles are blown The refining time is 150 minutes total, 1200 DEG C ~ 1280 DEG C of furnace temperature, air quantity 33000Nm3/ h, oxygen-rich concentration 24%.
Creation data counts:184 tons of output blister copper(Cu 98.wt7%, As 0.05wt%, Sb 0.07wt%).Enter in furnace charge Metal amount of copper is 195 tons, adds 2.4 tons of sodium sulphate, the addition of removing impurities agent sodium sulphate is into the 1.2% of stove metal amount of copper.Blow copper Direct yield 93.34%, arsenic extrusion rate 85.68%, antimony extrusion rate 74.15%.
Embodiment 2
Equipment:100 tons of PS converters(Φ4×10.7m);
Raw material:(1)Hot copper matte regulus(Cu 60.20wt%,As 0.22wt%,Sb 0.20wt%);(2)Self-produced cold charge(Cu30.00wt%, As0.26wt%, Sb0.14wt%);(3)Quartzy flux(SiO2 86.00wt%);(4)Outsourcing blister copper(Cu 97.10wt%,As 0.41wt%,S b0.26wt%);(5)Adopting electrolysis residual pole(Cu 99.20wt%, As 0.10wt%, Sb 0.08wt%);(6)Sodium sulphate (Na2SO4Purity 96.00%)
The method that Yunnan copper smelting plant removes arsenic antimony during copper matte regulus is bessemerized, specific steps include:
Step 1, by 160 tons of hot copper matte regulus(Cu 60.20wt%,As 0.22wt%,Sb 0.20wt%), 37 tons of self-produced cold charges(Cu 30.00wt%, As 0.26wt%, Sb 0.14wt%), 13 tons of quartzy flux are added in 100 tons of PS converters and carry out PS and bessemerize One period routine operation, 1150 DEG C ~ 1250 DEG C of furnace temperature, air quantity 32000Nm3Slag making deferrization in 120 minutes is blown in/h, air blast oxygen-containing 25% After obtain white metal and be transferred to two cycles;
After step 2, two cycles start, 20 tons of outsourcing blister coppers are added according to the conventional formulations of the smeltery in white metal(Cu 97.10wt%,As 0.41wt%,Sb 0.26wt%)And 2.5 tons of sodium sulphate are added(Sodium sulphate is artificial synthesized Na2SO4, block Seven hydrated sulfuric acid sodium of shape), blow and 20 tons of second batch outsourcing blister coppers and 2 tons of sodium sulphate be routinely added again after twenty minutes(Sulfuric acid Sodium is artificial synthesized Na2SO4, blocky seven hydrated sulfuric acid sodium), blow and 50 tons of adopting electrolysis residual poles be added in five batches after twenty minutes, i.e., 10 tons were added every 10 ~ 15 minutes, until blowing end point, copper making period terminates not deslagging, and blister copper is poured into together with drift slag from converter mouth Copper matte regulus packet send refining furnace.Two cycles duration of blast is 150 minutes total, 1200 DEG C ~ 1280 DEG C of furnace temperature, air quantity 33000Nm3/ h is rich Oxygen concentration 24%.
Creation data counts:180 tons of output blister copper(Cu98.8wt%, As0.04wt%, Sb0.06wt%).Enter golden in furnace charge It is 192 tons to belong to amount of copper, adds 4.5 tons of sodium sulphate, the addition of removing impurities agent sodium sulphate is into the 2.3% of stove metal amount of copper.The copper that blows is straight Yield 92.8%, arsenic extrusion rate 89.06%, antimony extrusion rate 78.93%.
Embodiment 3
The method that Yunnan copper smelting plant removes arsenic antimony during copper matte regulus is bessemerized, specific steps include:
Step 1, by 160 tons of hot copper matte regulus(Cu 60.20wt%,As 0.22wt%,Sb 0.20wt%), 37 tons of self-produced cold charges(Cu 30.00wt%, As 0.26wt%, Sb 0.14wt%), 13 tons of quartzy flux are added in 100 tons of PS converters and carry out PS and bessemerize One period routine operation, 1150 DEG C ~ 1250 DEG C of furnace temperature, air quantity 32000Nm3Slag making deferrization in 120 minutes is blown in/h, air blast oxygen-containing 25% After obtain white metal and be transferred to two cycles;
After step 2, two cycles start, 20 tons of outsourcing blister coppers are added according to the conventional formulations of the smeltery in white metal(Cu97.10wt%, As0.41wt%,Sb0.26wt%)And sodium sulphate is added(Sodium sulphate is blocky natural mirabilite), blowing is after twenty minutes again routinely 20 tons of second batch outsourcing blister coppers and sodium sulphate is added(Sodium sulphate is blocky natural mirabilite), blowing is after twenty minutes by 50 tons of electrolysis Anode scrap is added in five batches, i.e., was added 10 tons every 10 ~ 15 minutes, and until blowing end point, copper making period terminates not deslagging, blister copper together with Drift slag pours into copper matte regulus packet from converter mouth and send refining furnace.Two cycles duration of blast is 150 minutes total, 1200 DEG C ~ 1280 DEG C of furnace temperature, wind Measure 33000Nm3The addition total amount of/h, oxygen-rich concentration 24%, wherein sodium sulphate are 3% of metal copper mass in furnace charge.
Embodiment 4
The method that Yunnan copper smelting plant removes arsenic antimony during copper matte regulus is bessemerized, specific steps include:
Step 1, by 160 tons of hot copper matte regulus(Cu 60.20wt%,As 0.22wt%,Sb 0.20wt%), 37 tons of self-produced cold charges(Cu 30.00wt%, As 0.26wt%, Sb 0.14wt%), 13 tons of quartzy flux are added in 100 tons of PS converters and carry out PS and bessemerize One period routine operation, 1150 DEG C ~ 1250 DEG C of furnace temperature, air quantity 32000Nm3Slag making deferrization in 120 minutes is blown in/h, air blast oxygen-containing 25% After obtain white metal and be transferred to two cycles;
After step 2, two cycles start, 20 tons of outsourcing blister coppers are added according to the conventional formulations of the smeltery in white metal(Cu97.10wt%, As0.41wt%,Sb0.26wt%)And sodium sulphate is added(Sodium sulphate is granular glauberite), blow and routinely add again after twenty minutes Enter 20 tons of second batch outsourcing blister coppers and sodium sulphate(Sodium sulphate is granular glauberite), blow after twenty minutes by 50 tons of adopting electrolysis residual poles It is added in five batches, i.e., was added 10 tons every 10 ~ 15 minutes, until blowing end point, copper making period terminates not deslagging, and blister copper is together with drift slag Copper matte regulus packet, which is poured into, from converter mouth send refining furnace.Two cycles duration of blast is 150 minutes total, 1200 DEG C ~ 1280 DEG C of furnace temperature, air quantity 33000Nm3The addition total amount of/h, oxygen-rich concentration 24%, wherein sodium sulphate are 1.8% of metal copper mass in furnace charge.
The specific implementation mode of the present invention is explained in detail above, but the present invention is not limited to above-mentioned embodiment party Formula can also be made without departing from the purpose of the present invention within the knowledge of a person skilled in the art Go out various change.

Claims (4)

1. a kind of method removing arsenic antimony during copper matte regulus is bessemerized, it is characterised in that specific steps include:
Copper matte regulus bessemerizes the period 1, and routinely operation obtains white metal, and white metal and cold burden are blown out to the mistake of blister copper in second round Sodium sulphate slag making dearsenification antimony is added in journey, the addition total amount of sodium sulphate is 1% ~ 3% of metal copper mass in furnace charge.
2. the method according to claim 1 for removing arsenic antimony during copper matte regulus is bessemerized, it is characterised in that:It is described Sodium sulphate is natural mirabilite, glauberite or artificial synthesized Na2SO4
3. the method according to claim 2 for removing arsenic antimony during copper matte regulus is bessemerized, it is characterised in that:It is described Artificial synthesized Na2SO4For anhydrous sodium sulfate, seven hydrated sulfuric acid sodium or Disodium sulfate decahydrate, artificial synthesized Na2SO4For grain Shape, bulk or powdery.
4. the method according to claim 3 for removing arsenic antimony during copper matte regulus is bessemerized, it is characterised in that:It is described Artificial synthesized Na2SO4Powdery granularity is 60 ~ 270 mesh.
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CN110373551A (en) * 2019-08-19 2019-10-25 中南大学 A kind of method of integrated treatment Copper making flue dust and black copper mud
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CN115109945A (en) * 2022-06-30 2022-09-27 金川集团股份有限公司 Impurity removal method for PS copper converter

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