CN108690156A - A kind of new method of high monomer conversion ratio synthesis of trans -1,4- polyisoprene - Google Patents

A kind of new method of high monomer conversion ratio synthesis of trans -1,4- polyisoprene Download PDF

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CN108690156A
CN108690156A CN201810384555.9A CN201810384555A CN108690156A CN 108690156 A CN108690156 A CN 108690156A CN 201810384555 A CN201810384555 A CN 201810384555A CN 108690156 A CN108690156 A CN 108690156A
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nitrae
isosorbide
polyisoprene
tpi
polymerization
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贺继东
魏萌萌
张伟
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F136/00Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
    • C08F136/02Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
    • C08F136/04Homopolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
    • C08F136/08Isoprene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/04Polymerisation in solution
    • C08F2/06Organic solvent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Transition And Organic Metals Composition Catalysts For Addition Polymerization (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

The present invention relates to a kind of high trans -1, the preparation method of 4- polyisoprene (TPI), isoprene polymerization is catalyzed using supported titanium catalyst, synthetic powder shape or block-like high trans -1 are synthesized in solution slurries method, 4- polyisoprene, catalyst efficiency and monomer conversion are high, have reached industrialization standard.The TPI that the present invention synthesizes is easily crystallization, high rigidity and the excellent material of dynamic property under a kind of room temperature.TPI is with a wide range of applications, and in zero cross-linking stage, TPI is a kind of thermoplastic material, is usually used in medical material;At the low cross-linking stage, TPI is a kind of thermoelastic material, is usually used in shape-memory material;When crosslink density is more than certain value, TPI then becomes a kind of rubber-type highly elastic material.Currently, TPI shows big advantage in green tire and two aspect of high temperature damping material, therefore it is a kind of material having very much application value.

Description

A kind of new method of high monomer conversion ratio synthesis of trans-Isosorbide-5-Nitrae-polyisoprene
Technical field
The invention belongs to macromolecule synthesising technology field, more particularly to anti-form-1, the preparation method of 4- polyisoprene and The trans-1,4-iroprene polymer being prepared by this method.
Background technology
Anti-form-1,4- polyisoprene (Trans-1,4-polyisoprene), abbreviation TPI, also known as artificial synthesized Cortex Eucommiae Glue, with gutta-percha, gutta-percha and Ba Lata glue anti-form-1 having the same, 4- configurations, only difference is that natural Du Secondary glue is with ester terminated, and TPI, gutta-percha and Ba Lata glue are with hydroxy-end capped.The chemical composition and natural rubber of TPI (NR) identical, only in strand double bond structure on the contrary, two methines of TPI in the both sides of double bond connecting shaft line, and For two methines of NR in the same side of double bond connecting shaft line, this leads to the two, and there are larger differences in performance, are mainly shown as NR is non-Crystalline plastics at room temperature, and hardness and tensile strength are relatively low, and TPI rapid crystallizations when less than 60 DEG C, It is a kind of Crystalline plastics with higher hardness and larger tensile strength.Double bond structure, chain compliance and trans- order It is the typical three big structures features of TPI, this give the excellent dynamic properties of TPI, such as excellent flex fatig resistance, low dynamic is given birth to Heat and rolling resistance and abrasion resistance.
During the application of TPI, researcher is found that three stages of TPI vulcanizations:When in the first stage, TPI The degree of cross linking be zero, have stronger crystallizing power because the trans- order of strand is high, show as crystal type on TPI is microcosmic Linear polymeric macroscopically then shows as thermoplastic hard material;In second stage, the degree of cross linking of TPI is relatively low, strand because Crosslinking and network-type is changed by line style, but still have certain crystallizing power, show as crystal type network high score on TPI is microcosmic Son macroscopically then shows as thermoelasticity hard material;In the phase III, the degree of cross linking of TPI reaches critical value and (divides between crosslinking points Son amount Mc2924) or more for, TPI becomes soft elastomer.TPI vulcanizes the announcement of three stage features and its excellent dynamic Performance plays great impetus to the application of TPI, and TPI is at two aspect of green tire and high temperature region damping material at present Show huge application prospect.
There are natural extraction and artificial synthesized two kinds of approach in the source of trans-1,4-iroprene polymer.Natural extraction mainly has Mechanical Method, alkali process method and solvent method, but these methods generally have that purity is low, glue yield rate is not high, complicated for operation and be unfavorable for The shortcomings of large-scale production;And the gutta-percha quality homogeneity of different parts (leaf, seed, skin) is poor;Price is even more the tens of of NR As many as times, this is difficult to receive on the General Purpose Rubbers product such as tire and damping material.Artificial synthesized gutta-percha mainly uses Vanadium system, vanadium/titanium mixed catalyst solution polymerization and titanium system supported catalyst mass polymerization.Vanadium system or vanadium/titanium catalytic body The catalyst efficiency of system is low, and polymerization technique is complicated, and reaction system viscosity is high, and energy consumption and material consumption are all very high, cost and price Suitable with gutta-percha, therefore, it is difficult to the applications that puts it over;Catalyst efficiency is higher when titanium system supported catalyst mass polymerization, But stirring power is big, and requires low temperature polymerization, and the reaction time is long, reacts later stage substantially solid graininess, therefore heat of polymerization The problems such as being difficult to distribute, easily lead to hot-spot, cause implode causes defect rate higher, to influence the quality of product.This Outside, Zhejiang University researcher has invented a kind of method that gas-phase polymerization prepares high trans-Isosorbide-5-Nitrae-polyisoprene in 2013, The cohesion of this method and separation process are simple, and processing safety is high, and environmental pollution is few, but that there are mobility of particle is poor, radiates Difficult and catalyst is easy the problems such as inactivation.
Invention content
The object of the present invention is to provide a kind of methods of high monomer conversion ratio synthesis of trans-Isosorbide-5-Nitrae-polyisoprene, are green Colour wheel tire and high temperature region damping material, which provide, a kind of to be had excellent flex fatig resistance, low-rolling-resistance and abrasion and to go out The raw material of color dynamic property, that is, the load-type Titanium series catalyst for using infusion process to prepare, with solution slurries method synthetic powder shape Or block-like high trans-1,4-iroprene polymer.The present invention is compared to the above, the advantage is that:(1) catalyst efficiency ratio Higher, polymerization process is steady, and heat is easy to distribute in polymerization, and the quality of polymer is easily controllable, is suitble to large-scale industry metaplasia Production;(2) directionality of supported titanium catalyst is high, the anti-form-1 of product, and the molar content of 4- configurations is more than 98%;(3) polymerization speed Rate is very fast, and reaction 6h substantially reduces the production cycle i.e. up to higher monomer conversion;(4) present invention can be poly- by controlling The polymerization process conditions such as temperature, stirring intensity and form are closed to regulate and control the form of polymer, can be obtained powdered or block-like Polymer, wherein polymer powder are easy to pipeline.
The method of high monomer conversion ratio synthesis of trans -1,4- polyisoprene carries out according to the following steps in the present invention:It will be anti- It answers container to clean, dries, vacuumizes, for several times with nitrogen displacement, under dry nitrogen atmosphere, quantitative isoprene list is added Body, n-hexane solvent, organo-aluminium and supported titanium catalyst, first pre-polymerization for a period of time, is then transferred to perseverance at a certain temperature It polymerize in tepidarium, finally terminates polymerization with the ethanol solution containing antioxidant 264 (mass content 1%) that hydrochloric acid is acidified, After product is taken out and above-mentioned ethanol solution is used to wash repeatedly, product is placed in 40 DEG C of vacuum drying chambers and is dried to constant weight.Root Monomer conversion and catalyst efficiency are calculated according to product quality, and characterizes the microstructure and its performance of product.
Used polymerizing condition is:The load titanium rate of supported titanium catalyst be 1~8% (mass content), Al/Ti be 10~ 220 (molar ratios), Ti/Ip are 1~10 × 10-4(molar ratio), monomer concentration are 1~10mol/L, and pre-polymerization temperature is -20~30 DEG C, the pre-polymerization time is 0~100min, and polymerization temperature is 10~90 DEG C, polymerization reaction time 1~for 24 hours.
Description of the drawings
Fig. 1:Supported titanium catalyst solution slurries method synthesizes TPI's1H-NMR spectrum;
Fig. 2:Supported titanium catalyst solution slurries method synthesizes TPI's13C-NMR spectrograms;
Fig. 3:Supported titanium catalyst solution slurries method synthesizes the DSC figures of TPI;
Fig. 4:Supported titanium catalyst solution slurries method synthesizes the TG figures of TPI.
1In H-NMR spectrums, the peak at chemical shift 5.14ppm is trans- Isosorbide-5-Nitrae-configuration and cis- Isosorbide-5-Nitrae-configuration isoprene Peak at proton peak in unit double bond, 4.75ppm and 4.67ppm is the proton in 3,4- configuration isoprene unit double bonds Peak at peak, 2.06ppm and 1.98ppm is the proton on trans- Isosorbide-5-Nitrae-configuration and cis- Isosorbide-5-Nitrae-configuration isoprene unit methylene Peak, the peak at 1.74ppm are the proton peak on cis- Isosorbide-5-Nitrae-configuration isoprene unit methyl, and the peak at the places 1.69ppm is 3,4- structures Proton peak on type isoprene unit methyl, the peak at 1.62ppm are the matter on trans- Isosorbide-5-Nitrae-configuration isoprene unit methyl Sub- peak.According to the integrated intensity at this few place peak, it can be calculated that trans- Isosorbide-5-Nitrae-structure contents are 98.3%, cis--Isosorbide-5-Nitrae-configuration Content is 0.9%, and 3,4- structure contents are 0.8%.
13In C-NMR spectrums, the peak at chemical shift 134.97ppm and 124.97ppm is trans- Isosorbide-5-Nitrae-configuration isoprene Peak at carbon atom peak in unit double bond, 39.80ppm and 26.78ppm is trans- Isosorbide-5-Nitrae-configuration isoprene unit methylene On carbon atom peak, the peak at chemical shift 16.07ppm is the carbon atom peak in trans- Isosorbide-5-Nitrae-configuration isoprene unit double bond, Do not occur cis--Isosorbide-5-Nitrae-configuration, 3,4- configurations and 1 in spectrogram, the characteristic peak of 2- configurations illustrates product with trans- Isosorbide-5-Nitrae-configuration Based on.
In DSC figures, solid line is a heating curve of product, it can be seen that the original crystal form of product is with α-crystal form Based on, fusing point is 69.5 DEG C, melting enthalpy 80.8J/g, is 43.3% according to can be calculated the crystallinity of product;Dotted line is product The secondary temperature elevation curve after thermal history is eliminated, it can be seen that the crystal form of product is beta-crystal at this time, fusing point is 48.5 DEG C, is melted It is 35.3J/g to melt enthalpy, is 25.0%. according to can be calculated the crystallinity of product
The temperature of the maximum weight loss rate of product is 381 DEG C it can be seen from TG figures, and thermal stability and natural rubber are very It is close.
Specific implementation mode
Example given below further illustrates the present invention, but is not limiting the scope of the invention, the neck The technical staff in domain still falls within the protection of the present invention according to some nonessential modifications and adaptations that aforementioned present invention content is made Range.
Following embodiment raw materials of the present invention:
Supported titanium catalyst:Polymer grade is prepared using infusion process;Isoprene:Polymer grade, the limited public affairs of Shanghai Jinshan petrochemical industry Department;N-hexane:Analyze pure, the Tianjin chemical inc Bo Di;Alkyl aluminum:Monomer concentration is 4mol/L, with just when use Hexane is diluted to 0.4mol/L;High pure nitrogen:99.999%, Qingdao He Li gases Co., Ltd;4A type molecular sieves:Chinese medicines group Chemical reagent Co., Ltd;Antioxidant 264:Nanjing Rong Ji Chemical Co., Ltd.s;Potassium hydroxide:Analyze pure, Dihua work is won in Tianjin Limited liability company;Calcium hydride:Analyze pure, one factory of Shanghai reagent;Metallic sodium:Chemical pure, Shanghai Xinhua chemical plant.
Raw material disposal:
1, the activation of 4A types molecular sieve
6h is activated at 150 DEG C in vacuum drying chamber, is transferred in wide-mouth bottle immediately, is sealed.
2, the rectifying of isoprene
Isoprene is placed in the narrow-mouthed bottle equipped with potassium hydroxide before rectifying, impregnates 12h to remove partial impurities, then Isoprene is transferred in three-necked flask, a small amount of molecular sieve and calcium hydride is added, is heated to reflux 6h, makes containing for isoprene Water and oxygen content are below l0ppm, then air-distillation, collect 34 ± 1 DEG C of fractions.Fraction is transferred to equipped with appropriate activation In the narrow-mouthed bottle of good molecular sieve, the air in nitrogen discharge wide-mouth bottle is finally blasted, is sealed.
3, the rectifying of n-hexane
The activated molecular sieve of n-hexane is impregnated 12h to remove partial impurities before rectifying, then n-hexane is shifted Into three-necked flask, a small amount of molecular sieve and sodium piece is added, is heated to reflux 4h, the water content of n-hexane and oxygen content is made to be below 68 ± 1 DEG C of fractions are collected in 10ppm, then air-distillation.Fraction is transferred to the wide-mouth bottle equipped with appropriate activated molecular sieve In, the air in nitrogen discharge narrow-mouthed bottle is finally blasted, is sealed.
Embodiment 1
Clean 30ml polymerization pipes are toasted into 2h at 100 DEG C, High Purity Nitrogen displacement are used in combination for several times, after cooling, dry In nitrogen atmosphere, isoprene monomer, n-hexane and triisobutyl aluminium and supported titanium catalyst are sequentially added, in 0 DEG C of ice bath With prepolymerization 30min under stirring condition, it is then transferred in 30 DEG C of water-baths and continues to polymerize 6h, finally inject and contain into polymerization pipe The ethanol solution of antioxidant 264 terminates reaction.Mixture is taken out and is washed repeatedly with above-mentioned ethanol solution, obtains what nothing was cohered Product is put into 40 DEG C of vacuum drying chamber and dried to constant weight by powdery granule polymer.According to the quality of product, calculates and urge Agent efficiency is 2824.1g/gTi, monomer conversion 59.7%;According to1H-NMR is composed, and calculates the anti-form-1 of product, 4- structures Type content is 98.2%, and cis--Isosorbide-5-Nitrae-structure contents are 1.3%, and 3,4- structure contents are 0.5%.
Embodiment 2
Clean 1000ml three-necked flasks are toasted into 2h at 100 DEG C and are replaced for several times with High Purity Nitrogen, after cooling, in drying Nitrogen atmosphere in, sequentially add n-hexane, triisobutyl aluminium and supported titanium catalyst first, then inject a small amount of isoamyl Diene injects remaining isoprene again after a period of time, then the prepolymerization 30min under 0 DEG C of ice bath and stirring condition is shifted To polymerization 6h is continued in 30 DEG C of water-baths, the ethanol solution containing antioxidant 264 is finally injected into three-necked flask to terminate reaction. Mixture is taken out and is washed repeatedly with above-mentioned ethanol solution, obtains, without the powdery granule polymer cohered, product being put into 40 DEG C of vacuum drying chamber is dried to constant weight.According to the quality of product, it is 3094.4g/gTi, monomer to calculate catalyst efficiency Conversion ratio is 65.3%;According to1H-NMR is composed, and calculates the anti-form-1 of product, and 4- structure contents are 98.1%, cis--Isosorbide-5-Nitrae-structure Type content is 1.1%, and 3,4- structure contents are 0.8%.Catalyst efficiency and product structure and embodiment 1 are very close to illustrating this Polyplant easily amplifies.
Embodiment 3
Polymerization is a difference in that and polymerize in 60 DEG C of water-baths with case study on implementation 1, post-treated, obtains bulk polymer. According to the quality of product, it is 2851.1g/gTi, monomer conversion 60.2% to calculate catalyst efficiency;According to1H-NMR is composed, The anti-form-1 of product is calculated, 4- structure contents are 98.3%, and cis--Isosorbide-5-Nitrae-structure contents are 1.0%, and 3,4- structure contents are 0.7%.
Embodiment 4
Polymerization is a difference in that and polymerize in 60 DEG C of water-baths with case study on implementation 2, post-treated, obtains bulk polymer. According to the quality of product, it is 3141.9g/gTi, monomer conversion 66.4% to calculate catalyst efficiency;According to1H-NMR is composed, The anti-form-1 of product is calculated, 4- structure contents are 98.5%, and cis--Isosorbide-5-Nitrae-structure contents are 0.8%, and 3,4- structure contents are 0.7%.Catalyst efficiency and product structure and embodiment 3 are very close to illustrating that the polyplant easily amplifies.
The TPI performances of this method synthesis are as follows:

Claims (9)

1. the present invention relates to a kind of preparation methods of high trans-Isosorbide-5-Nitrae-polyisoprene, it is characterized in that:Using supported titanium catalyst It is catalyzed isoprene polymerization, with solution slurries method synthetic powder shape or block-like high trans-Isosorbide-5-Nitrae-polyisoprene, catalyst effect Rate and monomer conversion are high, have reached industrialization standard.
2. according to the preparation method of high trans-Isosorbide-5-Nitrae-polyisoprene described in claim one, it is characterized in that:Supported titanium is catalyzed Agent is prepared using infusion process, and a certain amount of third component is added to improve catalyst efficiency and regulate and control the regularity of product, i.e., instead Formula -1,4- structure contents.
3. according to the preparation method of high trans-Isosorbide-5-Nitrae-polyisoprene described in claim one, implement according to the following steps, it is special Sign is:In dry nitrogen atmosphere, quantitative isoprene, solvent, organo-aluminium and supported titanium catalysis are added into polymerization bottle Agent, is then transferred in relevant temperature water-bath and polymerize first pre-polymerization certain time at a certain temperature, finally terminates reaction, removing Unreacted monomer and solvent are dried to obtain powdered or block-like high trans-Isosorbide-5-Nitrae-polyisoprene described in claim one.
4. according to the preparation method of high trans-Isosorbide-5-Nitrae-polyisoprene described in claim one, it is characterized in that:It is used poly- Conjunction condition is:Supported titanium catalyst carry titanium rate be 1~8% (mass ratio), Al/Ti be 10~220 (molar ratios), Ti/Ip be 1~ 10×10-4(molar ratio), monomer concentration are 1~10mol/L, and pre-polymerization temperature is -20~30 DEG C, and the pre-polymerization time is 0~100min, Polymerization temperature is 10~90 DEG C, polymerization reaction time 1~for 24 hours.
5. according to the preparation method of high trans-Isosorbide-5-Nitrae-polyisoprene described in claim one, it is characterized in that:It is used molten Agent is one kind in hexamethylene, n-hexane, normal heptane or toluene;Organo-aluminium is triethyl aluminum, triisobutyl aluminium, monomethyl dichloro Change one kind in aluminium, dimethyl monochlor(in)ate aluminium, an ethylaluminum dichloride, diethyl monochlor(in)ate aluminium or diisobutyl monochlor(in)ate aluminium; Titanium compound in supported titanium catalyst is selected from TiCl4,TiBr4Or TiI4In one kind;Carrier is selected from SiO2,MgCl2Or MgCl2/SiO2One kind in mixture.
6. according to the supported titanium catalyst preparation method described in claim two, used third component is esters, ethers, ketone The compounds such as class, anhydride or silanes, preferred third component are selected from benzoic acid, phenylacetic acid, P-methoxybenzoic acid, benzene Methyl formate, phenyltrimethoxysila,e, Dicyclohexyldimethoxysilane, propyl trimethoxy silicane, phthalic acid two One or more kinds of mixtures in butyl ester, o-benzene butyl phthalate ester.
7. according to high trans-Isosorbide-5-Nitrae-polyisoprene described in claim one, it is characterized in that:The polymer anti-form-1,4- structures Type content is more than 98.0%, contains a small amount of cis--Isosorbide-5-Nitrae-configuration and 3,4- configurations simultaneously.
8. according to high trans-Isosorbide-5-Nitrae-polyisoprene described in claim one, it is characterized in that:The crystal form of the polymer is with α-crystalline substance Based on type, for fusing point between 60~70 DEG C, crystallinity also contains a small amount of beta-crystal between 35%~45%.
9. according to high trans-Isosorbide-5-Nitrae-polyisoprene described in claim one, it is characterized in that:The dynamic property of the polymer is excellent Different, if wearability is good, low-rolling-resistance and heat, flex fatigue property is excellent, especially suitable for green tire and high temperature Damping material.
CN201810384555.9A 2018-04-28 2018-04-28 A kind of new method of high monomer conversion ratio synthesis of trans -1,4- polyisoprene Pending CN108690156A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021235678A1 (en) * 2020-05-22 2021-11-25 주식회사 엘지화학 Liquid rubber preparation method and liquid rubber prepared thereby

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021235678A1 (en) * 2020-05-22 2021-11-25 주식회사 엘지화학 Liquid rubber preparation method and liquid rubber prepared thereby

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