CN108688210A - Two point crank synchronizing controls and two point crank synchronization adjustment method - Google Patents
Two point crank synchronizing controls and two point crank synchronization adjustment method Download PDFInfo
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- CN108688210A CN108688210A CN201810860589.0A CN201810860589A CN108688210A CN 108688210 A CN108688210 A CN 108688210A CN 201810860589 A CN201810860589 A CN 201810860589A CN 108688210 A CN108688210 A CN 108688210A
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- 238000000034 method Methods 0.000 title claims abstract description 21
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 59
- 239000000758 substrate Substances 0.000 claims abstract description 54
- 210000004907 gland Anatomy 0.000 claims description 23
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 7
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 abstract description 3
- 239000003921 oil Substances 0.000 description 33
- 239000000945 filler Substances 0.000 description 9
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000012797 qualification Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 238000003801 milling Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009194 climbing Effects 0.000 description 1
- 238000000205 computational method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000013507 mapping Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000012795 verification Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B1/00—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
- B30B1/26—Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by cams, eccentrics, or cranks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shafts, Cranks, Connecting Bars, And Related Bearings (AREA)
Abstract
The present invention provides a kind of two point crank synchronizing controls and two point crank synchronization adjustment methods,It is related to two-point press technical field,Two point crank synchronizing controls provided by the invention,Including pedestal,First axle bed,Second axle bed,Substrate and dial gauge,First axle bed and the second axle bed are fixedly connected in pedestal,First axle bed is provided with the first axial trough that section is arc-shaped away from one end of pedestal,Second axle bed is provided with the second axial trough that section is arc-shaped away from one end of pedestal,Substrate is fixedly connected with the first axle bed and the second axle bed respectively,The axis of first axial trough is parallel with the axis of the second axial trough,The distance of the axis of first axial trough to substrate is equal to the axis of the second axial trough at a distance from substrate,Substrate is detachably connected two dial gauges on the end face of pedestal,Dismounting trial is carried out without upper and lower lathe,Greatly improve two point crankshaft-synchronous regulated efficiency.
Description
Technical field
The present invention relates to two-point press technical fields, more particularly, to a kind of two point crank synchronizing controls and two point
Crank synchronization adjustment method.
Background technology
The keyway milling of existing two-point press, two bent axles is good, and the internal keyway of first gear is plugged, the internal key of second gear
Slot wouldn't be processed, and be determined in second gear behind keyway position with scribing line when to be assembled, then carry out keyway processing to second gear, from
And ensure the synchronism of two bent axles.
In assembly, first two bent axles need to be packed into the positive crankshaft hole of body, then fuselage is overturn, clutches
After component, first gear is keyed on the first bent axle, by second gear without key connection, is directly set in the second bent axle
On.Sliding block is installed, and after connecting other component, device is stood up, keeps two crankshaft center lines vertical, requirements tune is synchronized by complete machine
After synchronizing well, with the key mapping of the second bent axle with the keyway position line for drawing second gear, then second gear is removed from fuselage again,
It makes a connection after processing keyseat, then second gear is keyed on the second bent axle, examines synchronization accuracy whether qualified, it is unqualified
Also to remove second gear again, repair is carried out, until until qualification.
Using the method for marking keyway position, to ensure two crankshaft-synchronous well for criterion of acceptability, general
Keyway time processing qualification rate on two gears is only 70%~80%, and underproof second gear secondary need to tear machine open, due to machine
Body is higher, dismounts and bothers again very much, thereby results in synchronous adjustment inefficiency.
Invention content
In view of this, the purpose of the present invention is to provide a kind of two point crank synchronizing controls and the same steps of two point crank
Adjusting method, it is inconvenient with the crankshaft-synchronous adjustment for solving existing two-point press, and can not accurate determination key groove location skill
Art problem.
In a first aspect, the present invention provides a kind of two point crank synchronizing controls, including:Pedestal, the first axle bed, second
Axle bed, substrate and dial gauge, the first axle bed and the second axle bed are fixedly connected in pedestal, and the first axle bed is set away from one end of pedestal
It is equipped with the first axial trough that section is arc-shaped, the second axle bed is provided with the second axis that section is arc-shaped away from one end of pedestal
Slot, substrate are fixedly connected with the first axle bed and the second axle bed respectively, and the axis of the first axial trough is parallel with the axis of the second axial trough, the
The distance of the axis of one axial trough to substrate is equal to the axis of the second axial trough at a distance from substrate;
Substrate is detachably connected two dial gauges on the end face of pedestal, and two dial gauges are located at the first axial trough
Between axis and the axis of the second axial trough, alternatively, two dial gauges are located at the axis of the axis and the second axial trough of the first axial trough
The side that line mutually deviates from.
Preferably, the pedestal end face opposite with the first axle bed is provided with the first keyway, the first keyway respectively into pedestal and
First axle bed sunken inside, and extend along the axis direction of the first axial trough, it is plugged with the first positioning key in the first keyway;Pedestal and
The opposite end face of two axle beds is provided with the second keyway, and the second keyway is respectively into pedestal and the second axle bed sunken inside, and along second
The axis direction of axial trough extends, and the second positioning key is plugged in the second keyway.
Preferably, the pedestal end face opposite with the first axle bed is provided with the first keyway, and the first keyway is to pedestal sunken inside, and
The one axle bed end face opposite with pedestal is fixedly connected with the first floor, and the first keyway and the first floor are along the axis of the first axial trough
Direction extends, and the first floor is plugged in the first keyway.
Preferably, the first gland, Formation cross-section between the first axle bed and the first gland are removably connected on the first axle bed
For circular first axis hole;It is removably connected with the second gland on second axle bed, is formed and is cut between the second axle bed and the second gland
Face is circular second axis hole.
Preferably, the first axis hole interpolation is connected to first annular bearing shell, is plugged with the second annular bearing shell in the second axis hole, and first
Annular bearing shell and the second annular bearing shell are spliced to form by two semicircular rings.
Preferably, the first oil duct circumferentially extended along the first axis hole is provided on the inner wall of the first gland, on the first gland
It is provided with the first oil filler point, the first oil filler point is connected to the first oil duct;It is provided on the inner wall of second gland along the second axis hole week
To the second oil duct of extension, the second oil filler point is provided on the second gland, the second oil filler point is connected to the second oil duct.
Preferably, the first oil transportation hole is provided on first annular bearing shell, the one end in the first oil transportation hole is connected to the first oil duct,
The other end in the first oil transportation hole is through to the madial wall of first annular bearing shell;It is provided with the second oil transportation hole on second annular bearing shell,
The one end in the second oil transportation hole is connected to the second oil duct, and the other end in the second oil transportation hole is through to the madial wall of the second annular bearing shell.
Preferably, two point crank synchronizing controls further includes driving device, driving device include motor, shaft coupling and
Drive shaft, motor are fixedly connected on pedestal, and drive shaft is fixedly connected on the transmission shaft of motor by shaft coupling;It is solid on pedestal
Surely it is connected with driving axle bed, one end of drive shaft is rotatably connected in the drive shaft hole on the second axle bed, the other end of drive shaft
It is rotatably connected on driving axle bed.
Preferably, driving gear is fixedly connected in drive shaft
Preferably, there are two the first axle bed and the second axle bed are respectively provided with, two the first axial troughs on two the first axle beds are same
Axis, the second axial trough on two the second axle beds are coaxial.
Second aspect, two point crank synchronization adjustment method provided by the invention, the two point crank provided using first aspect
Synchronizing controls, this method comprises the following steps:
First bent axle and the second bent axle are inserted into the second axial trough of the first axial trough and the second axle bed of the first axle bed respectively, and
The first bent axle and the second bent axle is set to be in lower dead center;
It is arranged first gear on the first bent axle, and the first shaft end key is set between the first bent axle and first gear,
It is arranged second gear on second bent axle, first gear is made to be engaged with second gear;
So that the first bent axle is rotated around the axis of the first axial trough, measures the first connecting rod axis of the first bent axle respectively using dial gauge
Spacing A between the neck and substrate and spacing B between the second connecting rod axle journal and substrate of the second bent axle.
In conjunction with second aspect, the present invention provides the first possible embodiments of second aspect, wherein spacing A is
When first bent axle is rotated by 90 ° from bottom dead center position around the axis both clockwise of the first axial trough, the first connecting rod axle journal of the first bent axle with
The distance between substrate;
When spacing B is that the second bent axle is rotated by 90 ° from bottom dead center position around the axis of the second axial trough counterclockwise, the second bent axle
Second connecting rod axle journal and substrate between distance.
In conjunction with second aspect, the present invention provides second of possible embodiments of second aspect, wherein spacing A is
When first bent axle rotates 270 degree from bottom dead center position around the axis both clockwise of the first axial trough, the first connecting rod axle journal of the first bent axle
The distance between substrate;
When spacing B is that the second bent axle rotates 270 degree counterclockwise from bottom dead center position around the axis of the second axial trough, the second bent axle
Second connecting rod axle journal and substrate between distance.
In conjunction with second aspect, the present invention provides the third possible embodiments of second aspect, wherein two point crank
Synchronization adjustment method further includes:It adjusts second gear to rotate around the shaft end of the second bent axle, and fixed second gear and the second bent axle
The step of, the step is for making the difference range of spacing A and spacing B be -0.03mm~0.03mm.
In conjunction with second aspect, the present invention provides the 4th kind of possible embodiments of second aspect, wherein second gear
With keyway is machined on the second bent axle, special-shaped key is plugged between second gear and the keyway of the second bent axle;Special-shaped key grafting
Axis deviation of the part around the second bent axle of the second bent axle is plugged in relative to special-shaped key in the part of second gear.
In conjunction with second aspect, the present invention provides the 5th kind of possible embodiments of second aspect, wherein the second bent axle
On be machined with keyway A, when the difference range of spacing A and spacing B are -0.03mm~0.03mm, the key on corresponding second bent axle
The position of slot A marking in second gear, and in mark processing keyway B.
The embodiment of the present invention brings following advantageous effect:It is fixedly connected with the bottom of in using the first axle bed and the second axle bed
Seat, the first axle bed are provided with the first axial trough that section is arc-shaped away from one end of pedestal, and the second axle bed deviates from one end of pedestal
It is provided with the second axial trough that section is arc-shaped, substrate is fixedly connected on the first axle bed and the second axle bed, the axis of the first axial trough
With at a distance from substrate be equal to the second axial trough at a distance from substrate, substrate away from pedestal end face on be detachably connected two percentages
Table, two dial gauges are located between the axis of the first axial trough and the axis of the second axial trough, alternatively, two dial gauges distinguish position
Mode in the side that the axis of the first axial trough and the axis of the second axial trough mutually deviate from fixes the first axle bed and by pedestal
Two axle beds, it is ensured that the spacing between the first axle bed and the second axle bed, the first axle bed and the second axle bed are bent to install first respectively
Axis and the second bent axle measure the synchronous situation of the first bent axle and the second bent axle by two dial gauges, without upper and lower lathe
Dismounting trial is carried out, two point crankshaft-synchronous regulated efficiency is greatly improved.
To enable the above objects, features and advantages of the present invention to be clearer and more comprehensible, preferred embodiment cited below particularly, and coordinate
Appended attached drawing, is described in detail below.
Description of the drawings
Technical solution in order to illustrate more clearly of the specific embodiment of the invention or in the related technology, below will be to specific
Attached drawing is briefly described needed in embodiment or description of Related Art, it should be apparent that, in being described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, other drawings may also be obtained based on these drawings.
Fig. 1 is two point crank synchronizing controls schematic diagram provided in an embodiment of the present invention;
Fig. 2 is two point crank synchronizing controls front view provided in an embodiment of the present invention;
Fig. 3 is the faces two point crank synchronizing controls A-A provided in an embodiment of the present invention sectional view;
Fig. 4 is that the driving gear of two point crank synchronizing controls provided in an embodiment of the present invention and drive shaft cooperation are illustrated
Figure;
Fig. 5 is the faces the C-C sectional view of two point crank synchronizing controls provided in an embodiment of the present invention;
Fig. 6 is schematic diagram when two point crank synchronizing controls provided in an embodiment of the present invention is adjusted;
Fig. 7 is the front view one when two point crank synchronizing controls provided in an embodiment of the present invention is adjusted;
Fig. 8 is the faces B-B sectional view when two point crank synchronizing controls provided in an embodiment of the present invention is adjusted;
Fig. 9 is the front view two when two point crank synchronizing controls provided in an embodiment of the present invention is adjusted;
Figure 10 is second gear provided by Embodiment 2 of the present invention, the second bent axle and special-shaped key cooperation schematic diagram.
Icon:1- pedestals;The first positioning keys of 11-;The second positioning keys of 12-;13- drives axle bed;The first axle beds of 2-;21-
One gland;The second axle beds of 3-;The second glands of 31-;4- substrates;5- driving devices;51- motor;52- shaft couplings;53- drives
Axis;54- drives gear;6- dial gauges;The first bent axles of 7-;The first cranks of 71-;72- first connecting rod axle journals;The second bent axles of 8-;81-
Second crank;82- second connecting rod axle journals;9- first gears;10- second gears;101- abnormity keys.
Specific implementation mode
Technical scheme of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
The every other embodiment that personnel are obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term "center", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for the description present invention and simplify description, do not indicate or imply the indicated device or element must have a particular orientation,
With specific azimuth configuration and operation, therefore it is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for description purposes only, and is not understood to indicate or imply relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
Can also be electrical connection to be mechanical connection;It can be directly connected, can also indirectly connected through an intermediary, Ke Yishi
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
Embodiment one
As shown in Figure 1, two point crank synchronizing controls provided in an embodiment of the present invention, including:Pedestal 1, the first axle bed
2, the second axle bed 3, substrate 4 and dial gauge 6, the first axle bed 2 and the second axle bed 3 are fixedly connected in pedestal 1, the first axle bed 2 back of the body
One end from pedestal 1 is provided with the first axial trough that section is arc-shaped, and the second axle bed 3 is provided with section away from one end of pedestal 1
For the second axial trough of arc-shaped, substrate 4 is fixedly connected with the first axle bed 2 and the second axle bed 3 respectively, the axis of the first axial trough and
The axis of two axial troughs is parallel, and the distance of the axis of the first axial trough to substrate 4 is equal to the axis of the second axial trough to the distance of substrate 4,
Substrate 4 is detachably connected two dial gauges 6 on the end face of pedestal 1, and two dial gauges 6 are located at the axis of the first axial trough
And second axial trough axis between, alternatively, two dial gauges 6 are located at the axis of the first axial trough and the axis phase of the second axial trough
The side mutually deviated from.
Specifically, the first axle bed 2 and the second axle bed 3 are fixedly connected on bottom by the distance between axles needed for bent axle to be regulated
On seat 1, the end face progress finish-milling processing opposite with dial gauge 6 of substrate 4, so that it is guaranteed that the axis of the first axial trough and the second axial trough
Plane where axis is parallel to the upper surface of substrate 4.Substrate 4 is fixedly connected with the first axle bed 2 and the second axle bed 3, to pass through
Substrate 4 reinforces the first axle bed 2 and the second axle bed 3, avoids the first axle bed 2 and the second axle bed 3 crooked in crank rotation.
The first bent axle 7 and the second bent axle 8, the first bent axle 7 and the rotation of the second bent axle 8 are plugged in first axial trough and the second axial trough respectively
When, measure the spacing A and second connecting rod axle journal 82 between first connecting rod axle journal 72 and substrate 4 respectively using two dial gauges 6
Spacing B between substrate 4, spacing A are better closer to the synchronism of the first bent axle 7 of expression and the second bent axle 8 with spacing B, by
This can realize the inspection of synchronism, and determination key groove processing position can be also marked when examining synchronism qualification, without climbing
Synchronizing property of lathe is tested, and the synchronous adjustment efficiency between the first bent axle 7 and the second bent axle 8 can be greatly improved.
It should be noted that threaded fastener can be used to be fixedly connected on substrate 4 for dial gauge 6, but for the ease of dial gauge 6
Adjust position according to the rotation of the first bent axle 7 and the second bent axle 8, it is preferable to use with Adjustable magnetic pedestal dial gauge 6, from
And can by dial gauge 6 by magnetic-adsorption on substrate 4, and be conveniently adjusted position of the dial gauge 6 on substrate 4.
In embodiments of the present invention, the end face opposite with the first axle bed 2 of pedestal 1 is provided with the first keyway, the first keyway point
Not into pedestal 1 and 2 sunken inside of the first axle bed, and extend along the axis direction of the first axial trough, first is plugged with along the first keyway
Positioning key 11, the end face opposite with the second axle bed 3 of pedestal 1 are provided with the second keyway, and the second keyway is respectively into pedestal 1 and second
3 sunken inside of axle bed, and extend along the axis direction of the second axial trough, it is plugged with the second positioning key 12 in the second keyway.First positioning
Key 11 and the second positioning key 12 are arranged along the axis of the axis of the first keyway and the second keyway respectively, and then 11 He of the first positioning key
Second positioning key 12 can carry the plane along pedestal 1, the stress of the first axial trough radial direction and the second keyway radial direction.When
One bent axle, 7 left dead-centre position, when the rotation of the second bent axle 8 is to right dead-centre position, the first positioning key 11 and the second positioning key 12 difference
For reinforcing the first axle bed 2 and the second axle bed 3, so that it is guaranteed that the stable connection of the first axle bed 2 and the second axle bed 3 on pedestal 1.
When the first axle bed 2 and the second axle bed 3 are all made of when being bolted on pedestal 1, pass through the first positioning key 11 and the second positioning key
12 shear stresses born, to play a protective role to bolt.
In addition, the end face opposite with the first axle bed 2 of pedestal 1 is provided with the first keyway, the first keyway to 1 sunken inside of pedestal,
First axle bed 2 end face opposite with pedestal 1 is fixedly connected with the first floor, and the first keyway and the first floor are along the first axial trough
Axis direction extends, and the first floor is plugged in the first keyway, also can ensure that the first axle bed 2 and the second axle bed 3 on pedestal 1
Stable connection.
As shown in Fig. 2, the first gland 21 is removably connected on the first axle bed 2, between the first axle bed 2 and the first gland 21
Formation cross-section is circular first axis hole, and the second gland 31, the second axle bed 3 and second pressure are removably connected on the second axle bed 3
Formation cross-section is circular second axis hole between lid 31, can ensure the first bent axle respectively by the first gland 21 and the second gland 31
7 and 8 stable connection of the second bent axle, it flies out when the first bent axle 7 and the second bent axle 8 being avoided to rotate to top dead center position.
In addition, the first axis hole interpolation is connected to first annular bearing shell, the second annular bearing shell, the first ring are plugged in the second axis hole
Shape bearing shell and the second annular bearing shell are spliced to form by two semicircular rings.It is provided with along the first axis hole on the inner wall of first gland 21
First oil duct of circumferentially extending is provided with the first oil filler point on the first gland 21, and the first oil filler point is connected to the first oil duct;Second
It is provided with the second oil duct circumferentially extended along the second axis hole on the inner wall of gland 31, the second oiling is provided on the second gland 31
Hole, the second oil filler point are connected to the second oil duct.Be provided with the first oil transportation hole on first annular bearing shell, the one end in the first oil transportation hole with
First oil duct is connected to, and the other end in the first oil transportation hole is through to the madial wall of first annular bearing shell;It is arranged on second annular bearing shell
There are the second oil transportation hole, the one end in the second oil transportation hole to be connected to the second oil duct, the other end in the second oil transportation hole is through to the second annular
The madial wall of bearing shell.Lubricating oil is injected by the first oil filler point and the second oil filler point, to not only may insure first annular axis
Watt and the second annular bearing shell it is convenient for disassembly and assembly, may insure the lubrication before first annular bearing shell and the first bent axle 7, Yi Ji in addition
Lubrication between second ring bearing shell and the second bent axle 8.
As shown in Fig. 3, Fig. 4 and Fig. 6, two point crank synchronizing controls further includes driving device 5, and driving device 5 includes
Motor 51, shaft coupling 52 and drive shaft 53, motor 51 are fixedly connected on pedestal 1, and drive shaft 53 is fixed by shaft coupling 52
It is connected to the transmission shaft of motor 51;Drive shaft 53 is driven to rotate by motor 51, it can between drive shaft 53 and the second bent axle 8
Linkage is realized by adding belt wheel or gear, and then realizes that the second bent axle 8 and first gear 9 rotate, and thus can be turned instead of manpower
Dynamic first bent axle 7 and the second bent axle 8.Motor 51 selects decelerator, to realize the first bent axle 7 and the second bent axle 8
Low-speed running, convenient for the development of verification of synchronization work.
Driving gear 54 is fixedly connected in drive shaft 53, driving gear 54 is engaged with second gear 10, and then realizes second
Bent axle 8 and first gear 9 rotate.
Driving axle bed 13 is fixedly connected on pedestal 1, one end of drive shaft 53 is rotatably connected on the driving on the second axle bed 3
In axis hole, the other end of drive shaft 53 is rotatably connected on driving axle bed 13.Drive shaft 53 and the second bent axle 8 are rotationally connected with
Thus second axle bed 3 facilitates ensuring that the axis of the shaft end of the second bent axle 8 and the axis spacing of drive shaft 53, and then ensures second
Gear 10 engages always with driving gear 54.
There are two first axle bed 2 and the second axle bed 3 are respectively provided with, two the first axial troughs on two the first axle beds 2 are coaxial, and two
The second axial trough on a second axle bed 3 is coaxial, and two the first axle beds 2 are located at the both ends of the first bent axle 7, two the second axle beds
3 are located at the both ends of the second bent axle 8, and then the firm support to the first bent axle 7 and the second bent axle 8 may be implemented.
Embodiment two
As shown in Fig. 5, Fig. 6 and Fig. 7, two point crank synchronization adjustment method provided by the invention is provided using embodiment one
Two point crank synchronizing controls, this method comprises the following steps:
First bent axle 7 and the second bent axle 8 are inserted into the second axis of the first axial trough and the second axle bed 3 of the first axle bed 2 respectively
Slot, and the first bent axle 7 and the second bent axle 8 is made to be in lower dead center.
It is arranged first gear 9 on the first bent axle 7, and first shaft end is set between the first bent axle 7 and first gear 9
Key is arranged second gear 10 on the second bent axle 8, first gear 9 is made to be engaged with second gear 10, and second gear 10 is interference fitted
In the second bent axle 8, to which the rotation of second gear 10 can drive the second bent axle 8 to rotate, second gear 10 drives 9 turns of first gear
Dynamic, first gear 9 drives the first bent axle 7 to rotate synchronously.
The first bent axle 7 is set to be rotated around the axis of the first axial trough, measure the first bent axle 7 respectively using dial gauge 6 first connects
Spacing A between the bar axle journal 72 and substrate 4 and spacing B between the second connecting rod axle journal 82 and substrate 4 of the second bent axle 8 leads to
Cross the difference compared between spacing A and spacing B, you can judge the synchronism between the first bent axle 7 and the second bent axle 8.As spacing A
When difference between spacing B is equal to zero, the first bent axle 7 and the second bent axle 8 are fully synchronized, consider first gear 9 and the second tooth
There are back lashes for wheel 10, therefore the difference between spacing A and spacing B is believed that together in the range of -0.03mm~0.03mm
Step property is good.
As shown in Figure 7, Figure 8 and Figure 9, the shaft end of the first bent axle 7 is rotatably connected on the first axle bed 2, the rotation of the first bent axle 7
When, the first crank 71 drives axis of the first connecting rod axle journal 72 around the shaft end of the first bent axle 7 to rotate, and the shaft end of the second bent axle 8 turns
Dynamic to be connected on the second axle bed 3, when the second bent axle 8 rotates, the second crank 81 drives second connecting rod axle journal 82 around the second bent axle 8
The axis of shaft end rotates.
In one optional embodiment of the embodiment of the present invention, spacing A be the first bent axle 7 from bottom dead center position around first axle
When the axis both clockwise of slot is rotated by 90 °, the distance between first connecting rod axle journal 72 and substrate 4 of the first bent axle 7;Spacing B is the
When two bent axles 8 are rotated by 90 ° from bottom dead center position around the axis of the second axial trough counterclockwise, the second connecting rod axle journal 82 of the second bent axle 8
The distance between substrate 4.
As shown in fig. 7, the first bent axle 7 is located at bottom dead center position, when the first bent axle 7 from bottom dead center position around the first axial trough
When axis both clockwise is rotated by 90 °, the first bent axle 7 is located at left dead-centre position, is engaged with second gear 10 by first gear 9, the
Two gears 10 drive axis of second bent axle 8 from bottom dead center position around the second axial trough to be rotated by 90 ° counterclockwise, and the second axial trough is located at
Right dead-centre position measures the distance between first connecting rod axle journal 72 and substrate 4 and second connecting rod axle journal 82 and substrate 4 at this time
Between distance, by comparing difference i.e. can determine whether synchronism qualified.
As shown in figure 9, in another optional embodiment of the embodiment of the present invention, spacing A is the first bent axle 7 from lower dead center
When position rotates 270 degree around the axis both clockwise of the first axial trough, between the first connecting rod axle journal 72 and substrate 4 of the first bent axle 7
Distance, at this time the first bent axle 7 be located at right stop;Spacing B is for the second bent axle 8 from bottom dead center position around the axis inverse time of the second axial trough
Needle rotate 270 degree when, distance between the second connecting rod axle journal 82 and substrate 4 of the second bent axle 8, at this time the second bent axle 8 stop positioned at a left side
Point.When being located at left stop and right dead-centre position by being respectively compared the first bent axle 7, the difference between spacing A and spacing B, thus
The influence that the shaft end cylindricity of the first bent axle 7 and the second bent axle 8 judges synchronism can be eliminated, to which complete examination first is bent
The synchronism of axis 7 and the second bent axle 8.It should be noted that the left stop of the first signified bent axle 7 and right dead-centre position herein,
Only it is the 72 stroke left end of first connecting rod axle journal ensured under naked eyes recognition capability and right end, first gear 9 and the second tooth
The rotation of wheel 10, can be by being finely adjusted manually.
Specifically, two point crank synchronization adjustment method further includes:Second gear 10 is adjusted to revolve around the shaft end of the second bent axle 8
Turn, and the step of fixed 10 and second bent axle 8 of second gear, the step for make the difference range of spacing A and spacing B be-
0.03mm~0.03mm.
As shown in Figure 10, keyway, second gear 10 and the second bent axle 8 are machined on second gear 10 and the second bent axle 8
Keyway between be plugged with special-shaped key 101;Special-shaped key 101 is plugged in the part of second gear 10 relative to 101 grafting of special-shaped key
In the part of the second bent axle 8 around the axis deviation of the second bent axle 8.When the difference of spacing A and spacing B be less than -0.03mm, alternatively,
When the difference of spacing A and spacing B are more than 0.03mm, second gear 10 and the second bent axle 8 are carried out using special-shaped key 101 circumferential solid
Fixed, the part that special-shaped key 101 is plugged in second gear 10 is plugged in the part of the second bent axle 8 around second relative to special-shaped key 101
The axis deviation of bent axle 8 makes to be machined with the second gear 10 of keyway originally and the second bent axle 8 generates relatively by special-shaped key 101
Rotation, and then achieve the purpose that adjust the first bent axle 7 and 8 synchronism of the second bent axle, the deflection ruler of the skew direction of special-shaped key 101
The very little mathematic interpolation all in accordance with spacing A and spacing B, computational methods can be obtained by passing through known geometric algorithm, and can pass through trial
Different special-shaped keys 101 are until the difference of spacing A and spacing B is achieved in synchronization in the range of -0.03mm~0.03mm
Property adjustment.
In addition to above-mentioned synchronism method of adjustment, keyway A can also be processed on the second bent axle 8, when spacing A's and spacing B
When difference range is -0.03mm~0.03mm, the position of the keyway A on corresponding second bent axle 8 is crossed mark in second gear 10
Note, and keyway B is processed in mark, and then determine the keyway position in second gear 10, it also can get good synchronism tune
Whole effect.
Finally it should be noted that:The above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent
Present invention has been described in detail with reference to the aforementioned embodiments for pipe, it will be understood by those of ordinary skill in the art that:Its according to
So can with technical scheme described in the above embodiments is modified, either to which part or all technical features into
Row equivalent replacement;And these modifications or replacements, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
1. a kind of two point crank synchronizing controls, which is characterized in that including:Pedestal (1), the first axle bed (2), the second axle bed
(3), substrate (4) and dial gauge (6), first axle bed (2) and second axle bed (3) are fixedly connected in the pedestal
(1), first axle bed (2) away from the pedestal (1) one end be provided with section be arc-shaped the first axial trough, described second
Axle bed (3) away from the pedestal (1) one end be provided with section be arc-shaped the second axial trough, the substrate (4) respectively with institute
It states the first axle bed (2) to be fixedly connected with second axle bed (3), the axis of the axis of first axial trough and second axial trough
Parallel, the distance of the axis of first axial trough to the substrate (4) is equal to the axis of second axial trough to the substrate (4)
Distance;
The substrate (4) is detachably connected two dial gauges (6) on the end face of the pedestal (1), two described hundred
Table (6) is divided to be respectively positioned between the axis of first axial trough and the axis of second axial trough, alternatively, two dial gauges
(6) side that the axis of the axis and second axial trough that are located at first axial trough mutually deviates from.
2. two point crank synchronizing controls according to claim 1, which is characterized in that the pedestal (1) and described the
The opposite end face of one axle bed (2) is provided with the first keyway, and first keyway is respectively into the pedestal (1) and the first axle
Seat (2) sunken inside, and extend along the axis direction of first axial trough, it is plugged with the first positioning key in first keyway
(11);
The pedestal (1) is provided with the second keyway with the opposite end face of second axle bed (3), and second keyway is respectively to institute
It states in pedestal (1) and the second axle bed (3) sunken inside, and extends along the axis direction of second axial trough, second key
The second positioning key (12) is plugged in slot.
3. two point crank synchronizing controls according to claim 1, which is characterized in that can on first axle bed (2)
Dismantling connection has the first gland (21), and Formation cross-section is circular between first axle bed (2) and first gland (21)
First axis hole;
The second gland (31), second axle bed (3) and second gland are removably connected on second axle bed (3)
(31) Formation cross-section is circular second axis hole between.
4. two point crank synchronizing controls according to claim 3, which is characterized in that the two point crank synchronous adjustment
Device further includes driving device (5), and the driving device (5) includes motor (51), shaft coupling (52), drive shaft (53) and drives
Moving gear (54), the motor (51) are fixedly connected on the pedestal (1), and the drive shaft (53) passes through the shaft coupling
(52) it is fixedly connected on the transmission shaft of the motor (51), the driving gear (54) is fixedly connected on the drive shaft (53)
On;
It is fixedly connected with driving axle bed (13) on the pedestal (1), one end of the drive shaft (53) is rotatably connected on described the
In drive shaft hole on two axle beds (3), the other end of the drive shaft (53) is rotatably connected on the driving axle bed (13).
5. a kind of two point crank synchronization adjustment method, which is characterized in that use claim 1-4 any one of them two point cranks
Synchronizing controls, this method comprises the following steps:
Respectively by the first bent axle (7) and the second bent axle (8) be inserted into the first axle bed (2) the first axial trough and the second axle bed (3) the
Two axial troughs, and the first bent axle (7) and the second bent axle (8) is made to be in lower dead center;
It is arranged first gear (9) on first bent axle (7), and is arranged between the first bent axle (7) and first gear (9)
One shaft end key is arranged second gear (10) on the second bent axle (8), and first gear (9) is made to be engaged with second gear (10);
So that the first bent axle (7) is rotated around the axis of the first axial trough, the first of the first bent axle (7) is measured respectively using dial gauge (6)
The second connecting rod axle journal (82) of spacing A and the second bent axle (8) between rod journal (72) and substrate (4) and substrate (4) it
Between spacing B.
6. two point crank synchronization adjustment method according to claim 5, which is characterized in that the spacing A is the first bent axle
(7) when being rotated by 90 ° from bottom dead center position around the axis both clockwise of the first axial trough, the first connecting rod axle journal (72) of the first bent axle (7)
The distance between substrate (4);
When the spacing B is that the second bent axle (8) is rotated by 90 ° from bottom dead center position around the axis of the second axial trough counterclockwise, second is bent
Distance between the second connecting rod axle journal (82) and substrate (4) of axis (8).
7. two point crank synchronization adjustment method according to claim 5, which is characterized in that the spacing A is the first bent axle
(7) when rotating 270 degree around the axis both clockwise of the first axial trough from bottom dead center position, the first connecting rod axle journal of the first bent axle (7)
(72) the distance between with substrate (4);
When the spacing B is that the second bent axle (8) rotates 270 degree counterclockwise from bottom dead center position around the axis of the second axial trough, second
Distance between the second connecting rod axle journal (82) and substrate (4) of bent axle (8).
8. the two point crank synchronization adjustment method described according to claim 6 or 7, which is characterized in that the two point crank synchronizes
Method of adjustment further includes:It adjusts second gear (10) to rotate around the shaft end of the second bent axle (8), and fixed second gear (10) and the
The step of two bent axles (8), the step is for making the difference range of the spacing A and the spacing B be -0.03mm~0.03mm.
9. two point crank synchronization adjustment method according to claim 8, which is characterized in that second gear (10) and the second song
It is machined with keyway on axis (8), special-shaped key (101) is plugged between second gear (10) and the keyway of the second bent axle (8);
The part that the abnormity key (101) is plugged in the second gear (10) is plugged in institute relative to the special-shaped key (101)
State axis deviation of the part around second bent axle (8) of the second bent axle (8).
10. two point crank synchronization adjustment method according to claim 8, which is characterized in that the second bent axle is machined on (8)
Keyway A, when the difference range of the spacing A and the spacing B are -0.03mm~0.03mm, on corresponding second bent axle (8)
The position of keyway A marking in second gear (10), and in mark processing keyway B.
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CN201810860589.0A CN108688210A (en) | 2018-08-01 | 2018-08-01 | Two point crank synchronizing controls and two point crank synchronization adjustment method |
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CN201810860589.0A CN108688210A (en) | 2018-08-01 | 2018-08-01 | Two point crank synchronizing controls and two point crank synchronization adjustment method |
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