CN108687537A - A kind of multi-angle automatic positioning gear oil groove processing center - Google Patents
A kind of multi-angle automatic positioning gear oil groove processing center Download PDFInfo
- Publication number
- CN108687537A CN108687537A CN201810897883.9A CN201810897883A CN108687537A CN 108687537 A CN108687537 A CN 108687537A CN 201810897883 A CN201810897883 A CN 201810897883A CN 108687537 A CN108687537 A CN 108687537A
- Authority
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- China
- Prior art keywords
- head
- gear
- oil groove
- processing platform
- chuck
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000012208 gear oil Substances 0.000 title claims abstract description 20
- 238000012545 processing Methods 0.000 claims abstract description 43
- 238000000034 method Methods 0.000 claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 239000003921 oil Substances 0.000 abstract description 12
- 238000003754 machining Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 5
- 239000000314 lubricant Substances 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/25—Movable or adjustable work or tool supports
- B23Q1/44—Movable or adjustable work or tool supports using particular mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B31/00—Chucks; Expansion mandrels; Adaptations thereof for remote control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q16/00—Equipment for precise positioning of tool or work into particular locations not otherwise provided for
- B23Q16/02—Indexing equipment
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Machine Tool Positioning Apparatuses (AREA)
Abstract
The present invention relates to a kind of multi-angle automatic positioning gear oil groove processing centers, solve the problem of that the gear oil groove machining device for lacking universality at present can adapt to various forms of gear oil groove processings simultaneously.The present apparatus includes rack, rack is equipped with cross track, cross track is equipped with transverse slider, transverse slider is equipped with long rails, and long rails are equipped with processing platform, and the processing platform is equipped with the dividing head that can be swung up and down in perpendicular, the end of dividing head is equipped with chuck, gear is arranged on the chuck, the rack is equipped with liftable head in the top of processing platform, and head bottom center is equipped with process tool.The double freedom positioning at horizontal plane any point may be implemented in processing platform of the present invention, gear is swung in perpendicular and with any angle towards cutter, chuck can be rotated with the axis of itself, and gear is made to be rotated around own axes, realize each position of gear, the oil groove of all angles, machining of oil hole.
Description
Technical field
The invention belongs to machine processing fields, are related to a kind of gear machining apparatus, more particularly to a kind of multi-angle is certainly
Dynamic positioning gear oil groove machining center.
Background technology
Gear is a kind of common driving parts of machinery field, and gear-driven driving torque is big, transmission ratio is stablized, in machine
Tool transmission field is widely used.The transmission of gear is mutually twisted by the gear teeth of pitch wheel, passing power, is passed
During dynamic, there are larger extruding forces for the flank of tooth being mutually twisted, and exist in biting point and rub, and can lead to gear drive process
Middle to generate a large amount of heat, the accumulation of these heats can have an impact the material of gear, influence service life of gear, therefore,
While design of gears, generally the lubricant passage way of meeting while design gear moistens gear from lubricant passage way pumping lubricating oil
It is sliding and cooling.The design of lubricant passage way has plenty of and is designed on the babinet of gear-box, the lubricant passage way that also has need gear from
Fluting or trepanning in the structure of body, one section as lubricant passage way.The structure type of gear oil groove is varied, according to tooth
The difference of the parameters such as type, tooth pitch, Working position and processing request are different, lack the gear oil groove processing dress of universality at present
It sets, various forms of gear oil groove processings can be adapted to simultaneously.
Invention content
The gear oil groove machining device that it is an object of the invention to solve to lack universality at present can adapt to various simultaneously
The problem of gear oil groove processing of form, provides a kind of multi-angle automatic positioning gear oil groove processing center.
The technical solution adopted by the present invention to solve the technical problems is:A kind of multi-angle automatic positioning gear oil groove processing
Center, it is characterised in that:Including rack, rack is equipped with cross track, and cross track is equipped with transverse slider, on transverse slider
Equipped with long rails, long rails are equipped with processing platform, and the processing platform is equipped with and can be swung up and down in perpendicular
Dividing head, the end of dividing head is equipped with chuck, is arranged with gear on the chuck, the rack is set above processing platform
There are liftable head, head bottom center to be equipped with process tool.In the present apparatus, processing platform can be by cross track and vertical
Cooperation to track realizes that the double freedom positioning at horizontal plane any point, swingable dividing head can allow on processing platform
Gear is swung in perpendicular and with any angle towards cutter, and chuck can be rotated with the axis of itself, make gear around itself
Axis rotates, and realizes each position of gear, the oil groove of all angles, machining of oil hole.
Preferably, one jiao of the processing platform is equipped with the tool setting gauge for processing platform initial alignment, it is described to knife
Instrument is vertical column.After gear is fixed on dividing head, the position in each processing shop of gear is opposite with the coordinate of tool setting gauge solid
It is fixed.When starting processing, tool setting gauge is directed at cutter, tool setting gauge may be implemented the initial alignment zero of processing platform, ensure processing
Position is accurate.
Preferably, being 0 degree of starting with dividing head axis vertical, the hunting range of the dividing head is 0~90 degree.Indexing
Head can swing to any angle locking, can be by dividing head angular adjustment to the gear of various structures, including flat tooth, tiltedly
Tooth, the processing of the oilhole of all angles.
Preferably, being additionally provided with gear positioning device on the processing platform, the gear positioning device includes that positioning is surveyed
The push rod of head, driving positioning gauge head horizontal extension, the positioning gauge head and the chuck end face etc. under dividing head axis vertical state
It is high.The positioning gauge head axis of gear positioning device can be vertical with the swinging plane of dividing head.Gear positioning device can detect
Tooth top, the root position of gear.When needing to tooth root perforation processing among two tooth tops, push rod will position gauge head and release, and pass through
Chuck rotation driven gear slowly rotates, and record position when positioning gauge head is aligned tooth top, chuck is rotated further, until positioning gauge head
N number of tooth top signal is measured again again, and chuck rotational angle α is divided by with number N of teeth, obtains two gear tip clearances away from corresponding lattice chuck
Angle makes chuck turn to the arbitrary tooth top positioned in alignment gauge head of gear, rotates half-space chuck angle forward or backward, you can seek
Tooth root punch position.N=1~100 can be taken according to the demand of positioning accuracy.
The swinging plane in dividing head can also be arranged in the positioning gauge head axis of gear positioning device, swingable with dividing head
Direction is oppositely arranged, and when needing to tooth root perforation processing among two tooth tops, positioning gauge head directly can first detect a tooth top
Signal and rear chuck rotation second tooth top signal of detection, and rear chuck rollback half, positioning gauge head alignment is tooth root oil
Hole machined position, for dividing head to after 90 degree of lower swing, tooth root machining of oil hole position straight up, can directly cut processing.
Preferably, the upper rack is additionally provided with rotatable plate-like tool magazine, if the ring week of plate-like tool magazine is equipped with dry care
Frame is provided with reserve tools on bracket, and when the head rises to top, head bottom end height is higher than the height of reserve tools.
Head rises to top, and the form and change in size of oil groove, oilhole can be opened according to gear, replaces reserve tools.
Preferably, the swinging plane of the dividing head is parallel with horizontal slide rail.
Processing platform of the present invention can realize the double of horizontal plane any point by the cooperation of cross track and long rails
Degree of freedom positions, and swingable dividing head can allow the gear on processing platform to be swung in perpendicular and with any angle direction
Cutter, chuck can be rotated with the axis of itself, and gear is made to be rotated around own axes, realize each position of gear, all angles
Oil groove, machining of oil hole.
Description of the drawings
The present invention will be further described below in conjunction with the accompanying drawings.
Fig. 1 is a kind of positive structure schematic of the present invention.
Fig. 2 is a kind of side structure schematic view of the present invention.
Fig. 3 is that a kind of side-looking direction dividing head of the present invention swings 90 degree of structural schematic diagram.
Fig. 4 is that a kind of tapered gear dividing head of processing of the present invention swings 60 degree of structural schematic diagram.
In figure:1, rack, 2, cross track, 3, long rails, 4, gear positioning device, 5, positioning gauge head, 6, push rod, 7,
Process tool, 8, gear, 9, chuck, 10, dividing head, 11, tool setting gauge, 12, processing platform, 13, transverse slider, 14, head,
15, plate-like tool magazine, 16, reserve tools.
Specific implementation mode
Below by specific embodiment and in conjunction with attached drawing, the present invention is further described.
Embodiment:A kind of multi-angle automatic positioning gear oil groove processing center, as shown in Figure 1, 2.The present apparatus includes rack
1, rack is equipped with cross track 2, and cross track is equipped with transverse slider 13, and transverse slider is equipped with long rails 3, longitudinal rail
Road is equipped with processing platform 12.The processing platform 12 is equipped with the dividing head 10 that can be swung up and down in perpendicular, to divide
It is 0 degree of starting to spend head axis vertical, and the hunting range of the dividing head is 0~90 degree.The swinging plane of dividing head is slided with lateral
Rail is parallel.The end of dividing head is equipped with chuck 9, is arranged with gear 8 on the chuck, the rack is set above processing platform
There are liftable head 14, head bottom center to be equipped with process tool 7.One jiao of processing platform 12 is equipped at the beginning of processing platform
Begin the tool setting gauge 11 positioned, and the tool setting gauge is vertical column.Gear positioning device 4, the gear are additionally provided on processing platform
Positioning device includes positioning the push rod 6 of gauge head 5, driving positioning gauge head horizontal extension, and the positioning gauge head is perpendicular with dividing head axis
Chuck end face under straight state is contour.Positioning gauge head 5 can position the position that Gear Root oil groove opens up.
The positioning gauge head axis of gear positioning device can be vertical with the swinging plane of dividing head;Gear positioning device is determined
Position gauge head axis can also be set up directly on the swinging plane of dividing head, the reverse side for swinging side in dividing head is arranged.Tooth
Wheel positioning device can detect the tooth top of gear, root position.When needing to tooth root perforation processing among two tooth tops, push rod will
It positions gauge head to release, slowly be rotated by chuck rotation driven gear, record position when positioning gauge head is aligned tooth top, chuck continues
Chuck rotational angle α is divided by with number N of teeth until positioning gauge head measures N number of tooth top signal again again, obtains two tooth tops by rotation
The corresponding lattice chuck angle of spacing, makes chuck turn to the arbitrary tooth top positioned in alignment gauge head of gear, forward or backward rotation half
Lattice chuck angle, you can seek tooth root punch position.N=1~100 can be taken according to the demand of positioning accuracy.
1 top of the rack is additionally provided with rotatable plate-like tool magazine 15, is equipped with several brackets, bracket in the ring week of plate-like tool magazine
On be provided with reserve tools 16, when the head rises to top, head bottom end height is higher than the height of reserve tools.On head
It is raised to top, the form and change in size of oil groove, oilhole can be opened according to gear, replaces reserve tools.
Fig. 2 is the status diagram that gear face opens up oil groove or oilhole, and dividing head is in vertical position, and swing angle is
0 degree.Fig. 3 is the status diagram that Gear Root opens up oilhole, and dividing head swings to horizontal position, swing angle 90 at this time
Degree.Fig. 4 is that the tooth root of tapered gear opens up the status diagram of oilhole, and dividing head swing angle is 60 degree at this time.
Claims (6)
1. a kind of multi-angle automatic positioning gear oil groove processing center, it is characterised in that:Including rack, rack is equipped with transverse rails
Road, cross track are equipped with transverse slider, and transverse slider is equipped with long rails, and long rails are equipped with processing platform, described
Processing platform is equipped with the dividing head that can be swung up and down in perpendicular, and the end of dividing head is equipped with chuck, on the chuck
It is arranged with gear, the rack is equipped with liftable head in the top of processing platform, and head bottom center is equipped with process tool.
2. a kind of multi-angle automatic positioning gear oil groove processing center according to claim 1, it is characterised in that:It is described to add
One jiao of work platform is equipped with the tool setting gauge for processing platform initial alignment, and the tool setting gauge is vertical column.
3. a kind of multi-angle automatic positioning gear oil groove processing center according to claim 1, it is characterised in that:With indexing
Head axis vertical is 0 degree of starting, and the hunting range of the dividing head is 0~90 degree.
4. a kind of multi-angle automatic positioning gear oil groove processing center according to claim 1 or 2 or 3, it is characterised in that:
Gear positioning device is additionally provided on the processing platform, the gear positioning device includes positioning gauge head, driving positioning gauge head water
The push rod of flattened contracting, the positioning gauge head and the chuck end face under dividing head axis vertical state are contour.
5. a kind of multi-angle automatic positioning gear oil groove processing center according to claim 1 or 2 or 3, it is characterised in that:
The upper rack is additionally provided with rotatable plate-like tool magazine, and plate-like tool magazine is equipped with several brackets ring week, is provided on bracket standby
With cutter, when the head rises to top, head bottom end height is higher than the height of reserve tools.
6. a kind of multi-angle automatic positioning gear oil groove processing center according to claim 1 or 2 or 3, it is characterised in that:
The swinging plane of the dividing head is parallel with horizontal slide rail.
Priority Applications (1)
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CN201810897883.9A CN108687537A (en) | 2018-08-08 | 2018-08-08 | A kind of multi-angle automatic positioning gear oil groove processing center |
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CN201810897883.9A CN108687537A (en) | 2018-08-08 | 2018-08-08 | A kind of multi-angle automatic positioning gear oil groove processing center |
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Publication Number | Publication Date |
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Family
ID=63841575
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CN201810897883.9A Pending CN108687537A (en) | 2018-08-08 | 2018-08-08 | A kind of multi-angle automatic positioning gear oil groove processing center |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111730363A (en) * | 2020-06-09 | 2020-10-02 | 宁波晶成机械制造有限公司 | Universal swing machining head for machine tool |
CN113500401A (en) * | 2021-08-05 | 2021-10-15 | 柯马(上海)工程有限公司 | Double-unit vertical workbench machining center |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111730363A (en) * | 2020-06-09 | 2020-10-02 | 宁波晶成机械制造有限公司 | Universal swing machining head for machine tool |
CN113500401A (en) * | 2021-08-05 | 2021-10-15 | 柯马(上海)工程有限公司 | Double-unit vertical workbench machining center |
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Application publication date: 20181023 |
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