CN108684769A - Automatic dough-sheeter - Google Patents
Automatic dough-sheeter Download PDFInfo
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- CN108684769A CN108684769A CN201810843905.3A CN201810843905A CN108684769A CN 108684769 A CN108684769 A CN 108684769A CN 201810843905 A CN201810843905 A CN 201810843905A CN 108684769 A CN108684769 A CN 108684769A
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C3/00—Machines or apparatus for shaping batches of dough before subdivision
- A21C3/02—Dough-sheeters; Rolling-machines; Rolling-pins
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/80—Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
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Abstract
本发明提供了一种自动面皮机,包括主体机架、面板盘、压面装置以及驱动装置,面板盘转动设置在主体机架上,用于放置待擀压的面团;并在压面装置擀压面团时能够实时调整面团方向最终擀压成圆形面皮;压面装置活动设置在主体机架上;压面装置位于面板盘上方并能沿主体机架上下移动和左右移动,以对面团进行反复擀压并擀压出不同厚度的面皮;驱动装置与压面装置和面板盘均传动连接,用以带动压面装置相对于面板盘进行往复移动从而对面团进行多次擀压和带动面板盘转动以使得压面装置每次擀压面团不同位置。本发明通过驱动装置带动压面装置反复对面团进行擀压,不仅保证面皮性状稳定,且自动成形提高工作效率,节省人力。
The invention provides an automatic dough machine, comprising a main body frame, a panel plate, a noodle pressing device and a driving device. The panel plate is rotatably arranged on the main body frame for placing dough to be rolled; When pressing the dough, the direction of the dough can be adjusted in real time and finally rolled into a round dough; the noodle pressing device is movable on the main frame; Repeatedly rolling and rolling out dough with different thicknesses; the driving device is connected with the noodle pressing device and the panel plate to drive the noodle pressing device to reciprocate relative to the panel plate so as to roll the dough multiple times and drive the panel plate Rotate so that the dough pressing device rolls out different positions of the dough each time. In the present invention, the noodle pressing device is driven by the driving device to repeatedly roll and press the dough, which not only ensures the stability of the dough properties, but also improves the working efficiency by automatic forming and saves manpower.
Description
技术领域technical field
本发明涉及食品加工设备技术领域,尤其是涉及一种自动面皮机。The invention relates to the technical field of food processing equipment, in particular to an automatic dough machine.
背景技术Background technique
随着人们生活水平的提高,越来越多的人们开始关注饮食健康。荠菜.马齿苋.苋菜.灰灰菜等野菜作为一种自然养生食品被越来越多的人们所喜爱,大部分人采用野菜包饺子、包包子或做馅饼,伴随生活速度的不断加快,压面机、绞馅机等加工工具应运而生。其中,面皮机是面食加工的主要设备之一,主要用于揉压各种酥、韧性面团如饺子皮、包子皮、馅饼皮或馄饨皮等各种面皮,广泛适用于食堂、饭店、面食加工单位及个体户的面食加工。With the improvement of people's living standards, more and more people start to pay attention to healthy diet. Wild vegetables such as shepherd's purse, purslane, amaranth, and gray vegetable are loved by more and more people as a natural health food. Most people use wild vegetables to make dumplings, buns or pies. With the continuous acceleration of life , Processing tools such as noodle presses and stuffing machines came into being. Among them, the dough machine is one of the main equipment for pasta processing. It is mainly used for kneading and pressing various crispy and tough doughs such as dumpling wrappers, bun wrappers, pie wrappers or wonton wrappers. It is widely used in canteens, restaurants, pasta Processing units and self-employed pasta processing.
现有面皮机压面手段简陋,大多一次成型,即面团通过压面结构擀压后直接出料供使用,但是采用这种一次成型方式擀压面团形成的面皮形状不稳定,一次擀压后的面皮其厚度具有回复原高度的趋势,使得采用一次成型方式擀压成的面皮的厚度达不到理想效果。The means of pressing dough in the existing noodle machine is simple, and most of them are formed at one time, that is, the dough is directly discharged for use after being rolled by the pressing structure, but the shape of the dough formed by rolling and pressing the dough in this one-time forming method is unstable. Its thickness of the dough has a tendency to return to the original height, so that the thickness of the dough rolled by one-time molding method cannot reach the ideal effect.
发明内容Contents of the invention
本发明的目的在于提供一种自动面皮机,以解决现有技术中存在的现有面皮机压面一次成型面皮形状不稳定的技术问题。本发明提供的诸多技术方案中的优选技术方案所能产生的诸多技术效果详见下文阐述。The object of the present invention is to provide an automatic dough machine to solve the technical problem in the prior art that the shape of the dough formed by one-time pressing of the existing dough machine is unstable. The many technical effects that can be produced by the preferred technical solutions among the many technical solutions provided by the present invention are described in detail below.
为实现上述目的,本发明提供了以下技术方案:To achieve the above object, the present invention provides the following technical solutions:
本发明提供的一种自动面皮机,包括主体机架、面板盘、压面装置以及驱动装置,其中:An automatic dough machine provided by the invention comprises a main body frame, a panel plate, a noodle pressing device and a driving device, wherein:
所述面板盘转动设置在所述主体机架上,用于放置待擀压的面团;并在所述压面装置擀压面团时能够实时调整面团方向最终擀压成圆形面皮;The panel disk is rotatably arranged on the main body frame for placing the dough to be rolled; and when the dough is pressed by the noodle pressing device, the direction of the dough can be adjusted in real time and finally rolled into a circular dough;
所述压面装置活动设置在所述主体机架上;所述压面装置位于所述面板盘上方并能沿所述主体机架上下移动和左右移动,以对面团进行反复擀压并擀压出不同厚度的面皮;The noodle-pressing device is movably arranged on the main body frame; the noodle-pressing device is located above the panel plate and can move up and down and left and right along the main body frame to repeatedly roll and press the dough Different thickness of dough;
所述驱动装置与所述压面装置和所述面板盘均传动连接,用以带动所述压面装置相对于所述面板盘进行往复移动从而对面团进行多次擀压和带动所述面板盘转动以使得所述压面装置每次擀压面团不同位置。The driving device is in transmission connection with the noodle pressing device and the panel pan, and is used to drive the noodle pressing device to reciprocate relative to the panel pan so as to roll the dough multiple times and drive the panel pan Rotate so that said noodle pressing device rolls different positions of dough each time.
通过设置驱动装置不仅带动面板盘转动而且还能带动压面装置沿面板盘往复移动,从而实现压面装置对面团的多次反复擀压,不仅使面皮形状稳定,而且还可以实现面皮厚度的调整,通过使用自动面皮机可自动擀压出所需厚度和直径的面皮,大大提高面皮生产速度,提高生产效率,提高面皮质量。The driving device not only drives the panel disk to rotate but also drives the noodle pressing device to reciprocate along the panel disk, so that the noodle pressing device repeatedly rolls and presses the dough, which not only stabilizes the shape of the dough, but also realizes the adjustment of the thickness of the dough , by using the automatic dough machine, it can automatically roll out the required thickness and diameter of the dough, which greatly improves the production speed of the dough, improves the production efficiency, and improves the quality of the dough.
作为本发明的进一步改进,所述驱动装置包括电机、转向切换装置、传动齿轮、限位开关和控制器,所述转向切换装置和所述传动齿轮依次设置在所述电机的输出轴上,所述转向切换装置的输出端与所述压面装置传动连接,所述面板盘底部设置有从动齿轮,所述传动齿轮与所述从动齿轮啮合连接;所述控制器与所述电机、所述转向切换装置和所述限位开关均电连接,所述限位开关包括设置在所述主体机架两端的第一限位开关和第二限位开关。As a further improvement of the present invention, the drive device includes a motor, a steering switching device, a transmission gear, a limit switch and a controller, and the steering switching device and the transmission gear are sequentially arranged on the output shaft of the motor, so that The output end of the steering switching device is in transmission connection with the pressing device, the bottom of the panel is provided with a driven gear, and the transmission gear is meshed with the driven gear; the controller is connected with the motor, the Both the steering switching device and the limit switch are electrically connected, and the limit switch includes a first limit switch and a second limit switch arranged at two ends of the main frame.
通过转向切换装置能够实现电机输出转向的改变,从而使电机驱动面板盘不断旋转的同时使压面装置进行往复移动,该结构可简化设备结构,通过一个电机可完成两部分动部件所需的能量供应,节能降耗;第一限位开关和第二限位开关的设置能够控制压面装置两端极限位置,当压面装置抵达极限位置时控制器控制电机停转设备停机或转向切换装置切换使压面装置反向移动。The output steering of the motor can be changed through the steering switching device, so that the motor drives the panel to rotate continuously and at the same time makes the pressing device reciprocate. This structure can simplify the equipment structure, and one motor can complete the energy required by the two transfer parts. Supply, energy saving and consumption reduction; the setting of the first limit switch and the second limit switch can control the limit positions at both ends of the noodle pressing device, when the noodle pressing device reaches the limit position, the controller controls the motor to stop, the equipment to stop or the steering switching device to switch Move the pressing device in reverse.
作为本发明的进一步改进,还包括设置在所述第二限位开关和所述面板盘之间的第三限位开关,通过控制所述第三限位开关的开启或关闭使所述压面装置沿所述第一限位开关和所述第三限位开关之间所在区域内往复移动或沿所述第一限位开关和所述第二限位开关之间的区域内往复移动。As a further improvement of the present invention, it also includes a third limit switch arranged between the second limit switch and the panel panel, and the pressing surface is controlled to open or close by controlling the opening or closing of the third limit switch. The device reciprocates along the area between the first limit switch and the third limit switch or reciprocates along the area between the first limit switch and the second limit switch.
所述转向切换装置包括第五齿轮、第一齿轮、第二齿轮、第三齿轮、转向调节件和磁力推拉器,所述第五齿轮设置在所述电机输出轴上,所述第一齿轮设置在所述第五齿轮旁侧且相互之间啮合连接,所述第二齿轮和所述第三齿轮分别位于所述第一齿轮两侧并与其呈90度啮合连接,所述转向调节件设置在所述第二齿轮和所述第三齿轮之间,所述磁力推拉器与所述转向调节件连接用以推拉所述转向调节件使其与所述第二齿轮卡合连接或与所述第三齿轮卡合连接,所述转向调节件两端均与所述压面装置传动连接以带动所述压面装置沿所述主体机架长度方向往复移动。磁力推拉器采用现有技术中的产品实现,通电后在磁力作用下输出端会伸出,断电后输出端会缩回。所述电机竖直设置在所述面板盘下方,输出轴朝上。The steering switching device includes a fifth gear, a first gear, a second gear, a third gear, a steering adjuster and a magnetic push-pull, the fifth gear is arranged on the motor output shaft, and the first gear is arranged The second gear and the third gear are respectively located on both sides of the first gear and are meshed with each other at the side of the fifth gear and are meshed with each other at 90 degrees. The steering adjustment member is arranged on Between the second gear and the third gear, the magnetic push-pull is connected to the steering adjustment member for pushing and pulling the steering adjustment member to engage with the second gear or engage with the first gear. The three gears are engaged and connected, and both ends of the steering adjustment member are in transmission connection with the noodle pressing device to drive the noodle pressing device to reciprocate along the length direction of the main body frame. The magnetic push-pull is realized by using products in the prior art. After power-on, the output end will stretch out under the action of magnetic force, and the output end will retract after power-off. The motor is vertically arranged below the panel disk, and the output shaft faces upward.
第五齿轮用于将电机的输出动力传递到旁侧的第一齿轮上,第二齿轮和第三齿轮分别呈90度啮合在第一齿轮两侧,将第一齿轮的旋转方向转换90度进行传递旋转,第二齿轮和第三齿轮转向相反,转向调节件为圆柱形结构,且转向调节件周向分别设置有多个卡合凸起,第二齿轮和第三齿轮中心孔处设置有与卡合凸起相适配的多个卡合凹槽,通过控制磁力推拉器的通电或断电使得磁力推拉器的输出端伸出或缩回,当转向调节件靠向第二齿轮时卡合凸起与卡合凹槽连接从而形成转向调节件与第二齿轮的卡合连接,当磁力推拉器伸出时使得转向调节件一端与第二齿轮卡合连接,当磁力推拉器缩回时拉动转向调节件脱离第二齿轮使其另一端与第三齿轮卡合连接;转向调节件底部通过连接条与主体机架铰接,磁力推拉器的输出端与连接条连接用以推动连接条相对于主体机架左右晃动从而带动转向调节件靠向第二齿轮或靠向第三齿轮。The fifth gear is used to transmit the output power of the motor to the first gear on the side, the second gear and the third gear are meshed on both sides of the first gear at 90 degrees, and the rotation direction of the first gear is converted by 90 degrees. When the rotation is transmitted, the second gear and the third gear turn in the opposite direction. The steering adjustment member is a cylindrical structure, and the steering adjustment member is provided with a plurality of engaging protrusions in the circumferential direction, and the center holes of the second gear and the third gear are provided with A plurality of engaging grooves matched with the engaging protrusions, by controlling the power-on or power-off of the magnetic push-pull, the output end of the magnetic push-pull is stretched out or retracted, and it is engaged when the steering adjustment member is close to the second gear The protrusion is connected with the engaging groove so as to form the engaging connection between the steering adjusting member and the second gear, when the magnetic push-pull is extended, one end of the steering adjusting member is engaged with the second gear, and when the magnetic push-pull is retracted, it is pulled The steering adjustment part is separated from the second gear so that the other end is engaged with the third gear; the bottom of the steering adjustment part is hinged with the main body frame through the connecting bar, and the output end of the magnetic push-pull is connected with the connecting bar to push the connecting bar relative to the main body The frame shakes left and right to drive the steering adjustment member to lean against the second gear or lean against the third gear.
作为本发明的进一步改进,所述压面装置包括滑动架、压面轴、光轴杆、滑块、齿条和第四齿轮,所述压面轴活动设置在所述滑动架上以使所述压面轴能在竖直方向转动,所述光轴杆的数量为两根,两根所述光轴杆平行设置在所述主体机架沿宽度方向的两侧,所述滑动架通过所述滑块与所述光轴杆滑动连接,所述第四齿轮的数量为两个,还包括通轴,所述转向调节件穿设在所述通轴中部,所述第四齿轮分别设置在所述通轴两端,所述齿条的数量为两条,两条所述齿条分别位于对应的所述光轴杆外侧,两个所述第四齿轮分别与两条所述齿条啮合连接,所述齿条与所述滑块固定连接。As a further improvement of the present invention, the noodle pressing device includes a sliding frame, a noodle pressing shaft, an optical shaft rod, a slider, a rack and a fourth gear, and the noodle pressing shaft is movably arranged on the sliding frame so that all The pressure surface shaft can rotate in the vertical direction, and the number of the optical shaft rods is two, and the two optical shaft rods are arranged in parallel on both sides of the main body frame along the width direction, and the sliding frame passes through the The slider is slidably connected with the optical shaft rod, the number of the fourth gear is two, and also includes a through shaft, the steering adjustment member is installed in the middle of the through shaft, and the fourth gears are respectively arranged on At both ends of the through shaft, there are two racks, the two racks are respectively located outside the corresponding optical shaft, and the two fourth gears mesh with the two racks respectively connected, the rack is fixedly connected with the slider.
压面轴为条形圆柱体状结构且采用不锈钢材料制成,压面轴水平设置在滑动架下方,压面轴的两端面与滑动架转动连接,使得压面轴能够在竖直方向转动,压面轴压到面板盘上时能够对面团进行擀压,通过控制转向调节件与第二齿轮或与第三齿轮的卡合连接实现转向调节件的转向变换,转向调节件带动通轴旋转,通轴旋转带动其末端的第四齿轮旋转,第四齿轮旋转带动齿条移动,齿条移动带动滑块以及滑动架移动,滑动架移动带动压面装置移动从而实现对面团的反复擀压。The pressing shaft is a bar-shaped cylinder and made of stainless steel. The pressing shaft is horizontally arranged under the sliding frame. The two ends of the pressing shaft are connected to the sliding frame in rotation, so that the pressing shaft can rotate in the vertical direction. When the pressing shaft is pressed onto the panel plate, the dough can be rolled out, and the steering adjustment part is realized by controlling the engagement connection between the steering adjustment part and the second gear or the third gear, and the steering adjustment part drives the through shaft to rotate. The rotation of the through shaft drives the fourth gear at the end to rotate, the rotation of the fourth gear drives the rack to move, the rack moves to drive the slider and the sliding frame to move, and the moving of the sliding frame drives the noodle pressing device to move so as to realize repeated rolling and pressing of the dough.
作为本发明的进一步改进,所述压面装置还包括压力调节装置,所述压面轴转动连接在所述压力调节装置上,所述压力调节装置与所述滑动架活动连接能够上下运动从而调整所述压面轴距离所述面板盘之间的距离。压力调节装置的数量为两套,两套所述压力调节装置分别设置在所述压面轴两端。As a further improvement of the present invention, the noodle pressing device further includes a pressure adjustment device, the noodle pressing shaft is rotatably connected to the pressure adjustment device, and the pressure adjustment device is movably connected with the sliding frame to move up and down to adjust The distance between the pressing surface axis and the panel disk. There are two sets of pressure regulating devices, and the two sets of pressure regulating devices are respectively arranged at both ends of the pressing surface shaft.
作为本发明的进一步改进,所述压力调节装置包括压力杆、调节螺母、调节弹簧、活动块、限位杆和第二直线轴承,所述压面轴转动设置在所述活动块上,所述活动块通过所述压力杆与所述第二直线轴承连接,所述第二直线轴承穿设在所述滑动架上,所述压力杆上部穿过所述第二直线轴承后与所述调节螺母旋接,通过调整所述调节螺母位于所述压力杆上的位置能够调整所述压面轴施加到所述面板盘上的压力,所述调节弹簧套设在所述压力杆上,且两端分别抵接在所述第二直线轴承底部和所述活动块顶部,当所述调节弹簧处于自由伸长状态时所述压面轴底端与所述面板盘表面平齐,所述活动块两端分别设置有与所述限位杆规格相适配的滑槽,所述限位杆下端穿设在所述滑槽内,上端固定连接在所述滑动架上;第二直线轴承的设置是为了减少压力杆上下移动时的阻力。As a further improvement of the present invention, the pressure adjustment device includes a pressure rod, an adjustment nut, an adjustment spring, a movable block, a limit rod and a second linear bearing, the pressure surface shaft is rotatably arranged on the movable block, and the The movable block is connected with the second linear bearing through the pressure rod, and the second linear bearing is passed through the sliding frame, and the upper part of the pressure rod passes through the second linear bearing and connects with the adjustment nut screwed, by adjusting the position of the adjustment nut on the pressure rod to adjust the pressure applied by the pressure surface shaft to the panel disk, the adjustment spring is sleeved on the pressure rod, and the two ends abut against the bottom of the second linear bearing and the top of the movable block respectively, when the adjustment spring is in a freely elongated state, the bottom end of the pressing surface shaft is flush with the surface of the panel plate, and the two movable blocks The ends are respectively provided with chutes matching the specifications of the limit rods, the lower ends of the limit rods are installed in the chutes, and the upper ends are fixedly connected to the sliding frame; the setting of the second linear bearing is In order to reduce the resistance when the pressure rod moves up and down.
作为本发明的进一步改进,所述面板盘底部设置有稳盘装置。所述面板盘采用不锈钢材料制成。As a further improvement of the present invention, a plate stabilizing device is provided at the bottom of the panel plate. The panel plate is made of stainless steel.
作为本发明的进一步改进,所述稳盘装置为平行轴承,所述平行轴承水平放置在所述面板盘底部。所述面板盘直径为35cm,所述平行轴承的直径为27cm。通过设置平行轴承可防止所述面板盘在转动过程中左右晃动。As a further improvement of the present invention, the disk stabilizing device is a parallel bearing, and the parallel bearing is placed horizontally on the bottom of the panel disk. The panel disk has a diameter of 35 cm and the parallel bearing has a diameter of 27 cm. By arranging parallel bearings, the panel disk can be prevented from shaking left and right during rotation.
作为本发明的进一步改进,所述面板盘周侧设置有接尘装置,以承接从所述面板盘上掉落的残渣。As a further improvement of the present invention, a dust collecting device is provided on the periphery of the panel pan to receive the residue falling from the panel pan.
作为本发明的进一步改进,所述接尘装置包括接尘盘和固定架,所述固定架固定连接在所述主体机架上,所述接尘盘固定连接在所述固定架顶端边部,所述接尘盘为矩形盘状结构,所述接尘盘中间开设有直径小于所述面板盘直径的孔。As a further improvement of the present invention, the dust receiving device includes a dust collecting pan and a fixing frame, the fixing frame is fixedly connected to the main frame, the dust collecting pan is fixedly connected to the top edge of the fixing frame, The dust receiving plate is a rectangular disc structure, and a hole with a diameter smaller than that of the panel plate is opened in the middle of the dust receiving plate.
作为本发明的进一步改进,还包括稳轴装置,所述稳轴装置包括设置在所述接尘装置外侧的两根条形杆、设置在所述条形杆两端底部的第一直线轴承、螺接在所述第一直线轴承下部的压力管外壳、依次穿设在所述压力管外壳和所述第一直线轴承内的光杆、固定连接在所述光杆上且位于所述第一直线轴承底端的平垫、套设在所述光杆上的压力簧,所述压力簧两端分别抵接在所述平垫和所述压力管外壳内腔底部,所述第一直线轴承的轴承座为T型,所述第一直线轴承的顶部轴承座上设置有一U形槽,所述第一直线轴承的轴承座固定连接在所述固定架上,所述固定架上设置有供所述条形杆上下移动的通道,所述光杆顶端与所述条形杆固定连接,按压所述条形杆能相对于所述U形槽上下移动,所述压面轴处于原始位置时压面轴底端与所述面板盘表面平齐且低于所述条形杆顶端平面。As a further improvement of the present invention, it also includes a shaft stabilizing device, the shaft stabilizing device includes two bar-shaped rods arranged outside the dust-collecting device, and first linear bearings arranged at the bottoms of both ends of the bar-shaped rods , the pressure tube casing screwed on the lower part of the first linear bearing, the polished rod that is sequentially passed through the pressure tube casing and the first linear bearing, and is fixedly connected to the polished rod and located on the first linear bearing. A flat pad at the bottom end of the linear bearing, a pressure spring sleeved on the polished rod, the two ends of the pressure spring are respectively abutted against the flat pad and the bottom of the inner cavity of the pressure tube shell, and the first straight line The bearing seat of the bearing is T-shaped, and a U-shaped groove is arranged on the top bearing seat of the first linear bearing, and the bearing seat of the first linear bearing is fixedly connected to the fixed frame, and the fixed frame There is a channel for the bar to move up and down, the top of the polished bar is fixedly connected to the bar, and the bar can move up and down relative to the U-shaped groove by pressing the bar, and the axis of the pressing surface is at the original position. When in position, the bottom end of the pressing shaft is flush with the surface of the panel and lower than the top plane of the bar.
所述稳轴装置固定连接在所述固定架上。The shaft stabilizing device is fixedly connected to the fixing frame.
作为本发明的进一步改进,所述条形杆下方设置有压力传感器,所述压力传感器与所述控制器电连接。As a further improvement of the present invention, a pressure sensor is arranged under the bar, and the pressure sensor is electrically connected to the controller.
作为本发明的进一步改进,所述压面装置还包括设置在所述压面轴上方与所述压力调节装置固定连接的面斗;优选的所述压面轴与所述活动块固定连接,所述面斗下端开口,所述压面轴上部位于所述开口内,所述开口宽度不大于所述压面轴直径。通过设置面斗,可在进行面皮擀压过程中将干面粉放置在面斗内,干面粉掉入所述压面轴上从而防止面团黏连在所述压面轴上。As a further improvement of the present invention, the noodle pressing device further includes a noodle bucket arranged above the noodle pressing shaft and fixedly connected to the pressure regulating device; preferably, the noodle pressing shaft is fixedly connected to the movable block, so The lower end of the noodle bucket is open, the upper part of the noodle pressing shaft is located in the opening, and the width of the opening is not greater than the diameter of the noodle pressing shaft. By setting the noodle bucket, dry flour can be placed in the noodle bucket during the dough rolling process, and the dry flour will fall into the noodle pressing shaft so as to prevent the dough from adhering to the noodle pressing shaft.
作为本发明的进一步改进,所述面板盘顶部设置有圆形凹槽,面团放置在所述圆形凹槽内被擀压。所述圆形凹槽深度为1mm。As a further improvement of the present invention, a circular groove is arranged on the top of the panel pan, and the dough is placed in the circular groove and rolled out. The depth of the circular groove is 1mm.
作为本发明的进一步改进,两根所述平行杆之间的距离小于所述压面轴长度。As a further improvement of the present invention, the distance between the two parallel rods is smaller than the length of the pressing surface axis.
作为本发明的进一步改进,所述面板盘的数量为至少一个,所有的所述面板盘底部的所述从动齿轮之间啮合连接,所述传动齿轮与其中一个所述从动齿轮啮合连接。所述主体机架上设置有一平板铸件,所述平板铸件与所有的所述面板盘底部均连接使所有的所述面板盘均处于同一水平面上。As a further improvement of the present invention, the number of the panel plate is at least one, and the driven gears at the bottom of all the panel plates are engaged with each other, and the transmission gear is meshed with one of the driven gears. A flat casting is arranged on the main frame, and the flat casting is connected to the bottoms of all the panel pans so that all the panel pans are on the same level.
作为本发明的进一步改进,所述条形杆靠近所述压面轴的一侧设置有导向部。As a further improvement of the present invention, a guide portion is provided on a side of the strip bar close to the pressing surface axis.
作为本发明的进一步改进,所述导向部为斜面。As a further improvement of the present invention, the guide part is a slope.
作为本发明的进一步改进,所述主体机架上还设置有与所述控制器均电连接的复位开关、急停开关以及启动开关。As a further improvement of the present invention, the main frame is further provided with a reset switch, an emergency stop switch and a start switch electrically connected to the controller.
作为本发明的进一步改进,所述电机为直流电机。As a further improvement of the present invention, the motor is a DC motor.
本发明提供的自动面皮机的驱动装置能够带动压面装置相对于面板盘进行往复移动从而对面团进行多次擀压,克服了现有技术中一次成型方式擀压面团形成的面皮形状不稳定的技术问题,而且通过自动擀压面皮解放劳动力,形成自动化面皮生产,提高工作效率,节省人力;本发明中通过设置稳盘装置能够保证面板盘的稳定运行,放置面板盘左右晃动;通过设置稳轴装置能够保证压面轴下降平缓稳定,防止压面轴上下跳动;通过设置转向切换装置使得一个电机即可完成面板盘转动和压面装置往复移动的驱动,节能降耗,结构简单;通过设置压力调节装置能够调整面皮厚度,以及适用于不同厚度的面团,使设备适用范围更广;通过设置面斗能过防止压面轴上黏连面团。The driving device of the automatic dough machine provided by the present invention can drive the noodle pressing device to reciprocate relative to the panel plate so as to roll the dough multiple times, which overcomes the instability of the shape of the dough formed by rolling and pressing the dough in a single forming method in the prior art technical problems, and liberate the labor force by automatically rolling and pressing the dough to form automated dough production, improve work efficiency, and save manpower; in the present invention, the stable operation of the panel plate can be guaranteed by setting the stabilizing device, and the panel plate is placed to shake from side to side; by setting the stabilizing axis The device can ensure the smooth and stable descent of the pressing shaft and prevent the pressing shaft from jumping up and down; by setting the steering switching device, one motor can complete the driving of the panel plate rotation and the reciprocating movement of the pressing device, saving energy and reducing consumption, and the structure is simple; by setting the pressure The adjusting device can adjust the thickness of the dough and is suitable for doughs of different thicknesses, making the equipment applicable to a wider range; by setting the noodle bucket, it can prevent the dough from sticking to the noodle roller.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本发明自动面皮机的主视图;Fig. 1 is the front view of automatic dough machine of the present invention;
图2是本发明自动面皮机中驱动装置的主视图Fig. 2 is the front view of the driving device in the automatic dough machine of the present invention
图3是本发明自动面皮机中驱动装置的俯视图;Fig. 3 is the plan view of driving device in the automatic dough machine of the present invention;
图4是本发明自动面皮机中驱动装置中转向切换装置的主视图;Fig. 4 is the front view of the steering switching device in the driving device in the automatic dough machine of the present invention;
图5是本发明自动面皮机中面板盘处剖视图;Fig. 5 is a sectional view of the panel plate in the automatic dough machine of the present invention;
图6是本发明自动面皮机中稳轴装置的剖视图;Fig. 6 is the cross-sectional view of the stabilizing device in the automatic dough machine of the present invention;
图7是本发明自动面皮机中第一直线轴承的主视图;Fig. 7 is the front view of the first linear bearing in the automatic dough machine of the present invention;
图8是图7的俯视图;Figure 8 is a top view of Figure 7;
图9是本发明自动面皮机中面板盘布置俯视图。Fig. 9 is a top view of panel disk layout in the automatic dough machine of the present invention.
图中1、主体机架;2、面板盘;21、从动齿轮;22、稳盘装置;23、接尘装置;231、接尘盘;232、固定架;3、压面装置;31、滑动架;32、压面轴;33、光轴杆;34、滑块;35、齿条;36、第四齿轮;37、通轴;38、压力调节装置;381、压力杆;382、调节螺母;383、调节弹簧;384、活动块;385、限位杆;386、第二直线轴承;4、驱动装置;41、电机、42、转向切换装置;421、第一齿轮;422、第二齿轮;423、第三齿轮;424、转向调节件;425、磁力推拉器;426、连接条;427、第五齿轮;43、传动齿轮;44、限位开关;441、第一限位开关;442、第二限位开关;443、第三限位开关;5、稳轴装置;51、杆;511、导向部;52、第一直线轴承;521、U形槽;53、压力管外壳;54、光杆;55、平垫;56、压力簧;6、面斗。In the figure 1, main frame; 2, panel plate; 21, driven gear; 22, plate stabilizing device; 23, dust collecting device; 231, dust collecting plate; Sliding frame; 32, pressure surface shaft; 33, optical shaft rod; 34, slide block; 35, rack; 36, fourth gear; 37, through shaft; 38, pressure adjustment device; 381, pressure rod; 382, adjustment Nut; 383, adjusting spring; 384, movable block; 385, limit rod; 386, second linear bearing; 4, driving device; 41, motor, 42, steering switching device; 421, first gear; 422, second Gear; 423, the third gear; 424, steering adjustment member; 425, magnetic push-pull device; 426, connecting bar; 427, the fifth gear; 43, transmission gear; 44, limit switch; 441, the first limit switch; 442, second limit switch; 443, third limit switch; 5, shaft stabilizing device; 51, rod; 511, guide part; 52, first linear bearing; 521, U-shaped groove; 53, pressure tube shell ; 54, polished rod; 55, flat pad; 56, pressure spring; 6, face bucket.
具体实施方式Detailed ways
为使本发明的目的、技术方案和优点更加清楚,下面将对本发明的技术方案进行详细的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本发明所保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other implementations obtained by persons of ordinary skill in the art without making creative efforts fall within the protection scope of the present invention.
如图1所示,本发明提供了一种自动面皮机,包括主体机架1、面板盘2、压面装置3以及驱动装置4,面板盘2转动设置在主体机架1上,用于放置待擀压的面团;并在压面装置3擀压面团时能够实时调整面团方向最终擀压成圆形面皮;压面装置3活动设置在主体机架1上;压面装置3能沿主体机架1上下移动和左右移动,以对面团进行反复擀压并擀压出不同厚度的面皮;驱动装置4与压面装置3和面板盘2均传动连接,用以带动压面装置3相对于面板盘2进行往复移动从而对面团进行多次擀压并同时带动面板盘2转动以使得压面装置3每次擀压面团不同位置。As shown in Figure 1, the present invention provides an automatic dough machine, comprising a main body frame 1, a panel plate 2, a noodle pressing device 3 and a driving device 4, and the panel plate 2 is rotatably arranged on the main body frame 1 for placing The dough to be rolled; and when the noodle-pressing device 3 is rolling the dough, the direction of the dough can be adjusted in real time to finally be rolled into a circular dough; the noodle-pressing device 3 is movably arranged on the main body frame 1; The frame 1 moves up and down and left and right to repeatedly roll out the dough and roll out different thicknesses of dough; the driving device 4 is connected to the noodle pressing device 3 and the panel plate 2 to drive the noodle pressing device 3 relative to the panel The disc 2 moves back and forth to roll the dough multiple times and simultaneously drives the panel disc 2 to rotate so that the noodle pressing device 3 rolls the dough to different positions each time.
通过设置驱动装置4不仅带动面板盘2转动而且还能带动压面装置3沿面板盘2往复移动,从而实现压面装置3对面团的多次反复擀压,不仅使面皮形状稳定,而且还可以实现面皮厚度的调整,通过使用自动面皮机可自动擀压出所需厚度和直径的面皮,大大提高面皮生产速度,提高生产效率,提高面皮质量。面板盘2实时进行转动模拟手工擀面效果,实现从不同角度对面团实施擀压,有效的提高了面皮的均匀性和韧性,对成品面皮的外形和口感均有极大的改善。By arranging the driving device 4 not only to drive the panel disc 2 to rotate but also to drive the noodle pressing device 3 to reciprocate along the panel disc 2, so as to realize the repeated rolling and pressing of the dough by the noodle pressing device 3, which not only makes the shape of the dough stable, but also can Realize the adjustment of the thickness of the dough. By using the automatic dough machine, the dough with the required thickness and diameter can be automatically rolled out, which greatly improves the production speed of the dough, improves the production efficiency, and improves the quality of the dough. The panel plate 2 rotates in real time to simulate the effect of hand-rolling dough, realizes rolling and pressing the dough from different angles, effectively improves the uniformity and toughness of the dough, and greatly improves the shape and taste of the finished dough.
如图2和图3所示,作为可选的实施方式,驱动装置4包括电机41、转向切换装置42、传动齿轮43、限位开关44和控制器,转向切换装置42和传动齿轮43依次设置在电机41的输出轴上,转向切换装置42的输出端与压面装置3传动连接使得电机41转向不改变的情况下,通过转向切换装置42能够使得输出转向变换,从而驱动压面装置3的往复移动,面板盘2底部设置有从动齿轮21,传动齿轮43与从动齿轮21啮合连接从而使得电机41驱动面板盘2转动;控制器与电机41、转向切换装置42和限位开关44均电连接,限位开关44包括设置在主体机架1两端的第一限位开关441和第二限位开关442。As shown in Figure 2 and Figure 3, as an optional embodiment, the driving device 4 includes a motor 41, a steering switching device 42, a transmission gear 43, a limit switch 44 and a controller, and the steering switching device 42 and the transmission gear 43 are arranged in sequence On the output shaft of the motor 41, the output end of the steering switching device 42 is connected with the transmission of the noodle pressing device 3 so that the steering of the motor 41 does not change, the output steering can be changed by the steering switching device 42, thereby driving the noodle pressing device 3 Reciprocating movement, the bottom of the panel plate 2 is provided with a driven gear 21, and the transmission gear 43 is meshed with the driven gear 21 so that the motor 41 drives the panel plate 2 to rotate; the controller and the motor 41, the steering switching device 42 and the limit switch 44 are all Electrically connected, the limit switch 44 includes a first limit switch 441 and a second limit switch 442 arranged at two ends of the main frame 1 .
通过转向切换装置42能够实现电机41输出转向的改变,从而使电机41驱动面板盘2不断旋转的同时使压面装置3进行往复移动,该结构可简化设备结构,通过一个电机41可完成两部分动部件所需的能量供应,节能降耗;第一限位开关441和第二限位开关442的设置能够控制压面装置3两端极限位置,当压面装置3抵达极限位置时控制器控制电机41停转设备停机或转向切换装置42切换使压面装置3反向移动。The change of the output direction of the motor 41 can be realized through the steering switching device 42, so that the motor 41 drives the panel plate 2 to rotate continuously and at the same time makes the noodle pressing device 3 reciprocate. This structure can simplify the equipment structure, and two parts can be completed by one motor 41 The energy supply required by the moving parts, energy saving and consumption reduction; the setting of the first limit switch 441 and the second limit switch 442 can control the limit positions of the two ends of the pressing device 3, and when the pressing device 3 reaches the limit position, the controller controls When the motor 41 is stopped, the equipment is shut down or the steering switching device 42 is switched to make the noodle pressing device 3 reversely move.
为了减少压面装置3的行程,提高压面皮速度,节约能耗,还包括设置在第二限位开关442和面板盘2之间的第三限位开关443,通过控制第三限位开关443的开启或关闭使压面装置3沿第一限位开关441和第三限位开关443之间所在区域内往复移动或沿第一限位开关441和第二限位开关442之间的区域内往复移动。In order to reduce the stroke of the noodle pressing device 3, increase the noodle pressing speed, and save energy consumption, it also includes a third limit switch 443 arranged between the second limit switch 442 and the panel plate 2, by controlling the third limit switch 443 The opening or closing of the noodle pressing device 3 reciprocates along the area between the first limit switch 441 and the third limit switch 443 or moves along the area between the first limit switch 441 and the second limit switch 442. reciprocating movement.
如图4所示,优选的,转向切换装置42包括第五齿轮427、第一齿轮421、第二齿轮422、第三齿轮423、转向调节件424和磁力推拉器425,第五齿轮427设置在电机41输出轴上,第一齿轮421设置在第五齿轮427旁侧且相互之间啮合连接,第二齿轮422和第三齿轮423平行设置在第五齿轮427轴两侧,且均与第一齿轮421呈90度啮合连接,转向调节件424设置在第二齿轮422和第三齿轮423之间,磁力推拉器425与转向调节件424连接用以推拉转向调节件424使其与第二齿轮422卡合连接或与第三齿轮423卡合连接,转向调节件424两端均与压面装置3传动连接以带动压面装置3沿主体机架1长度方向往复移动。磁力推拉器425采用现有技术中的产品实现,通电后在磁力作用下输出端会伸出,断电后输出端会缩回。As shown in Figure 4, preferably, the steering switching device 42 includes a fifth gear 427, a first gear 421, a second gear 422, a third gear 423, a steering adjustment member 424 and a magnetic push-pull 425, and the fifth gear 427 is arranged on On the output shaft of the motor 41, the first gear 421 is arranged on the side of the fifth gear 427 and meshed with each other. The gear 421 is meshed and connected at 90 degrees, the steering adjustment part 424 is arranged between the second gear 422 and the third gear 423, and the magnetic push-pull device 425 is connected with the steering adjustment part 424 to push and pull the steering adjustment part 424 to make it align with the second gear 422 Engaged or engaged with the third gear 423 , both ends of the steering adjustment member 424 are in transmission connection with the noodle pressing device 3 to drive the noodle pressing device 3 to reciprocate along the length direction of the main body frame 1 . The magnetic push-pull 425 is realized by using products in the prior art, the output end will stretch out under the action of magnetic force after power-on, and the output end will retract after power-off.
第五齿轮427用于将电机41的输出动力传递到旁侧的第一齿轮421上,第二齿轮422和第三齿轮423分别呈90度啮合在第一齿轮421两侧,将第一齿轮421的旋转方向转换90度进行传递旋转,第二齿轮422和第三齿轮423转向相反,转向调节件424为圆柱形结构,且转向调节件424两端周向分别设置有多个卡合凸起,第二齿轮422和第三齿轮423中心孔处设置有与卡合凸起相适配的多个卡合凹槽,通过控制磁力推拉器425的通电或断电使得磁力推拉器425的输出端伸出或缩回,当转向调节件424靠向第二齿轮422时卡合凸起与卡合凹槽连接从而形成转向调节件424与第二齿轮422的卡合连接,当磁力推拉器425伸出时使得转向调节件424一端与第二齿轮422卡合连接,当磁力推拉器425缩回时拉动转向调节件424脱离第二齿轮422使其另一端与第三齿轮423卡合连接;转向调节件424底部通过连接条426与主体机架1铰接,磁力推拉器425的输出端与连接条426连接用以推动连接条426相对于主体机架1左右晃动从而带动转向调节件424靠向第二齿轮422或靠向第三齿轮423。The fifth gear 427 is used to transmit the output power of the motor 41 to the first gear 421 on the side. The second gear 422 and the third gear 423 are respectively engaged at both sides of the first gear 421 at 90 degrees, and the first gear 421 The rotation direction of the steering wheel is converted by 90 degrees to transmit the rotation, the second gear 422 and the third gear 423 turn in opposite directions, the steering adjustment member 424 is a cylindrical structure, and the two ends of the steering adjustment member 424 are respectively provided with a plurality of engagement protrusions in the circumferential direction. The center holes of the second gear 422 and the third gear 423 are provided with a plurality of engagement grooves adapted to the engagement protrusions, and the output end of the magnetic push-pull 425 is extended by controlling the power-on or power-off of the magnetic push-pull 425 . out or retracted, when the steering adjustment member 424 is close to the second gear 422, the engaging protrusion is connected with the engaging groove so as to form the engaging connection between the steering adjustment member 424 and the second gear 422, when the magnetic push-pull 425 extends At this time, one end of the steering adjustment part 424 is engaged with the second gear 422, and when the magnetic push-pull 425 is retracted, the steering adjustment part 424 is pulled away from the second gear 422 so that the other end is engaged with the third gear 423; The bottom of 424 is hinged to the main frame 1 through the connecting bar 426, and the output end of the magnetic push-pull device 425 is connected to the connecting bar 426 to push the connecting bar 426 to swing left and right relative to the main frame 1 so as to drive the steering adjustment member 424 to the second gear 422 or against the third gear 423.
作为可选的实施方式,压面装置3包括滑动架31、压面轴32、光轴杆33、滑块34、齿条35和第四齿轮36,压面轴32活动设置在滑动架31上以使压面轴32能在竖直方向转动,光轴杆33的数量为两根,两根光轴杆33平行设置在主体机架1沿宽度方向的两侧,滑动架31通过滑块34与光轴杆33滑动连接,第四齿轮36的数量为两个,还包括通轴37,转向调节件424穿设在通轴37中部,一种实施例,通轴37中部为光轴,两端分别设置有外螺纹段,转向调节件424内腔侧壁上设置有与外螺纹段相适配的内螺纹段,当磁力推拉器425推拉转向调节件424相对于通轴37左右移动与第二齿轮422或第三齿轮432连接时,内螺纹段和外螺纹段旋接使得转向调节件424将电机41的旋转运动传递到通轴37上,当转向调节件424分别与第二齿轮422或第三齿轮423连接时使得通轴37跟随一起正向或反向旋转;当然转向调节件424也可以采用另一种实施例,如,转向调节件424内腔中和通轴37周侧均设置有凸条,转向调节件424内腔直径大于通轴37直径,凸条端部形成的圆直径小于通轴37直径,凸条的设置能够使转向调节件424能相对于通轴37左右移动,但当转向调节件424转动时会带动通轴37跟随一起转动。第四齿轮36分别设置在通轴37两端,齿条35的数量为两条,两条齿条35分别位于对应的光轴杆33外侧,两个第四齿轮36分别与两条齿条35啮合连接,齿条35与滑块34固定连接。As an optional embodiment, the pressing device 3 includes a sliding frame 31, a pressing shaft 32, an optical shaft rod 33, a slider 34, a rack 35 and a fourth gear 36, and the pressing shaft 32 is movably arranged on the sliding frame 31 In order to make the surface pressing shaft 32 rotate in the vertical direction, the number of optical axis rods 33 is two, and the two optical axis rods 33 are arranged in parallel on both sides of the main body frame 1 along the width direction, and the sliding frame 31 passes through the sliding block 34 Slidingly connected with the optical shaft rod 33, the number of the fourth gear 36 is two, and also includes a through shaft 37, and the steering adjustment member 424 is installed in the middle part of the through shaft 37. In one embodiment, the middle part of the through shaft 37 is an optical shaft, and the two The ends are respectively provided with external thread segments, and the inner cavity side wall of the steering adjustment part 424 is provided with an internal thread segment suitable for the external thread segment. When 422 or the third gear 432 is connected, the internal thread section and the external thread section are screwed so that the steering adjustment member 424 transmits the rotational motion of the motor 41 to the through shaft 37, when the steering adjustment member 424 is connected with the second gear 422 or the third gear 422 respectively. When the gear 423 is connected, the through shaft 37 rotates forward or reversely; of course, the steering adjustment member 424 can also adopt another embodiment, for example, there are protrusions in the cavity of the steering adjustment member 424 and on the side of the through shaft 37. The diameter of the inner cavity of the steering adjustment member 424 is larger than the diameter of the through shaft 37, and the diameter of the circle formed at the end of the raised bar is smaller than the diameter of the through shaft 37. The setting of the raised bar can enable the steering adjustment member 424 to move left and right relative to the through shaft 37, but when When the steering adjustment member 424 rotates, it will drive the through shaft 37 to rotate together. The fourth gear 36 is respectively arranged on the two ends of the through shaft 37, and the number of the racks 35 is two, and the two racks 35 are respectively located outside the corresponding optical axis bar 33, and the two fourth gears 36 are connected with the two racks 35 respectively. Mesh connection, the rack 35 is fixedly connected with the slide block 34 .
优选的,压面轴32为条形圆柱体状结构且采用不锈钢材料制成,压面轴32水平设置在滑动架31下方,压面轴32的两端面与滑动架31转动连接,使得压面轴32能够在竖直方向转动,压面轴32压到面板盘2上时能够对面团进行擀压,通过控制转向调节件424与第二齿轮422或与第三齿轮423卡合连接实现转向调节件424的转向变换,转向调节件424带动通轴37旋转,通轴37旋转带动其末端的第四齿轮36旋转,第四齿轮36旋转带动齿条35移动,齿条35移动带动滑块34以及滑动架31移动,滑动架31移动带动压面装置3移动从而实现对面团的反复擀压。Preferably, the surface-pressing shaft 32 is a bar-shaped cylindrical structure and is made of stainless steel, the surface-pressing shaft 32 is horizontally arranged below the sliding frame 31, and the two ends of the surface-pressing shaft 32 are rotationally connected with the sliding frame 31, so that the surface is pressed The shaft 32 can rotate in the vertical direction. When the dough pressing shaft 32 is pressed onto the panel plate 2, the dough can be rolled out. The steering adjustment is realized by controlling the steering adjustment member 424 to engage with the second gear 422 or the third gear 423. The steering conversion of the member 424, the steering adjustment member 424 drives the through shaft 37 to rotate, the through shaft 37 rotates to drive the fourth gear 36 at its end to rotate, the fourth gear 36 rotates to drive the rack 35 to move, and the rack 35 moves to drive the slider 34 and The sliding frame 31 moves, and the moving of the sliding frame 31 drives the noodle pressing device 3 to move so as to realize repeated rolling and pressing of the dough.
作为可选的实施方式,为了保证压面装置3的压面压力足够,以及能够不断地对面团进行压薄,压面装置3还包括压力调节装置38,压面轴32转动连接在压力调节装置38上,压力调节装置38与滑动架31活动连接能够使压力调节装置38相对于滑动架31上下运动从而调整压面轴32距离面板盘2之间的距离。压力调节装置38的数量为两套,两套压力调节装置38分别设置在压面轴32两端;其中,压力调节装置38包括压力杆381、调节螺母382、调节弹簧383、活动块384、限位杆385和第二直线轴承386,压面轴32转动设置在活动块384上,活动块384通过压力杆381与第二直线轴承386连接,第二直线轴承386穿设在滑动架31上,压力杆381上部穿过第二直线轴承386后与调节螺母382旋接,通过调整调节螺母382位于压力杆381上的位置能够调整压面轴32施加到面板盘2上的压力,调节弹簧383套设在压力杆381上,且两端分别抵接在第二直线轴承386底部和活动块384顶部,当调节弹簧383处于自由伸长状态时压面轴32底端与面板盘2表面平齐,活动块384两端分别设置有与限位杆385规格相适配的滑槽,限位杆385下端穿设在滑槽内,上端固定连接在滑动架31上;第二直线轴承386的设置是为了减少压力杆381上下移动时的阻力。As an optional embodiment, in order to ensure that the pressing pressure of the noodle pressing device 3 is sufficient and the dough can be continuously thinned, the noodle pressing device 3 also includes a pressure regulating device 38, and the noodle pressing shaft 32 is rotatably connected to the pressure regulating device. 38 , the pressure regulating device 38 is movably connected with the sliding frame 31 so that the pressure regulating device 38 can move up and down relative to the sliding frame 31 so as to adjust the distance between the pressing axis 32 and the panel plate 2 . The quantity of pressure regulating device 38 is two sets, and two sets of pressure regulating devices 38 are respectively arranged on the pressing surface shaft 32 two ends; The position rod 385 and the second linear bearing 386, the pressure surface shaft 32 is rotated and arranged on the movable block 384, the movable block 384 is connected with the second linear bearing 386 through the pressure rod 381, and the second linear bearing 386 is installed on the sliding frame 31, The upper part of the pressure rod 381 passes through the second linear bearing 386 and is screwed with the adjustment nut 382. By adjusting the position of the adjustment nut 382 on the pressure rod 381, the pressure applied by the pressure surface shaft 32 to the panel plate 2 can be adjusted, and the adjustment spring 383 sets It is arranged on the pressure rod 381, and the two ends are respectively abutted against the bottom of the second linear bearing 386 and the top of the movable block 384. When the adjustment spring 383 is in a state of free extension, the bottom end of the pressing shaft 32 is flush with the surface of the panel plate 2, The two ends of the movable block 384 are respectively provided with chutes compatible with the specifications of the limit rod 385, the lower end of the limit rod 385 is set in the chute, and the upper end is fixedly connected to the sliding frame 31; the setting of the second linear bearing 386 is In order to reduce the resistance when the pressure bar 381 moves up and down.
如图5所示,作为可选的实施方式,面板盘2底部设置有稳盘装置22。面板盘2采用不锈钢材料制成,稳盘装置22为平行轴承,平行轴承水平放置在面板盘2底部。面板盘2直径为35cm,平行轴承的直径为27cm。通过设置平行轴承可防止面板盘2在转动过程中左右晃动。也可根据需求规格设定使其做出形状大小不同的面皮。As shown in FIG. 5 , as an optional embodiment, a plate stabilization device 22 is provided at the bottom of the panel plate 2 . The panel plate 2 is made of stainless steel, and the plate stabilizing device 22 is a parallel bearing, which is horizontally placed on the bottom of the panel plate 2 . The panel disc 2 has a diameter of 35 cm and the parallel bearing has a diameter of 27 cm. By arranging parallel bearings, the panel disk 2 can be prevented from shaking left and right during rotation. It can also be set according to the required specifications to make dough of different shapes and sizes.
为了防止从面板盘2上掉落的残渣进入到面板盘2底部的驱动装置4内造成设备损坏,面板盘2周侧设置有接尘装置23,以承接从面板盘2上掉落的残渣,方便对自动面皮机进行清洁,改善自动面皮机的内部工作环境。接尘装置23包括接尘盘231和固定架232,固定架232固定连接在主体机架1上,接尘盘231固定连接在固定架231顶端边部,接尘盘231为矩形盘状结构,接尘盘231中间开设有直径小于面板盘2直径的孔。In order to prevent the debris falling from the panel plate 2 from entering the drive device 4 at the bottom of the panel plate 2 and causing equipment damage, a dust collector 23 is provided on the side of the panel plate 2 to receive the residue falling from the panel plate 2, It is convenient to clean the automatic dough machine and improve the internal working environment of the automatic dough machine. The dust receiving device 23 includes a dust receiving tray 231 and a fixed frame 232, the fixed frame 232 is fixedly connected to the main body frame 1, the dust receiving tray 231 is fixedly connected to the top edge of the fixed frame 231, and the dust receiving tray 231 is a rectangular disc structure, A hole with a diameter smaller than that of the panel plate 2 is opened in the middle of the dust receiving plate 231 .
如图6所示,优选的,为了防止压面装置3上下跳动,还包括稳轴装置5,稳轴装置5包括设置在接尘装置23外侧的两根条形杆51、设置在条形杆51两端底部的第一直线轴承52、螺接在第一直线轴承52下部的压力管外壳53、依次穿设在压力管外壳53和第一直线轴承52内的光杆54、固定连接在光杆54上且位于第一直线轴承52底端的平垫55、套设在光杆54上的压力簧56,压力簧56两端分别抵接在平垫55和压力管外壳53内腔底部;如图7和图8所示,第一直线轴承52的轴承座为T型,第一直线轴承52的顶部轴承座上设置有一U形槽,第一直线轴承52的轴承座固定连接在固定架231上,固定架231上设置有供条形杆51上下移动的通道,光杆54顶端与条形杆51固定连接,按压条形杆51其能相对于U形槽521上下移动,压面轴32处于原始位置时压面轴32底端与面板盘2表面平齐且低于条形杆51顶端平面;稳轴装置5固定连接在固定架232上。As shown in Figure 6, preferably, in order to prevent the noodle pressing device 3 from bouncing up and down, a shaft stabilizing device 5 is also included. 51 The first linear bearing 52 at the bottom of both ends, the pressure tube casing 53 screwed on the lower part of the first linear bearing 52, the polished rod 54 that is sequentially penetrated in the pressure tube casing 53 and the first linear bearing 52, and fixedly connected The flat pad 55 on the polished rod 54 and located at the bottom of the first linear bearing 52, the pressure spring 56 sleeved on the polished rod 54, and the two ends of the pressure spring 56 abut against the flat pad 55 and the bottom of the inner cavity of the pressure tube housing 53 respectively; As shown in Figure 7 and Figure 8, the bearing seat of the first linear bearing 52 is T-shaped, and a U-shaped groove is arranged on the top bearing seat of the first linear bearing 52, and the bearing seat of the first linear bearing 52 is fixedly connected On the fixed frame 231, the fixed frame 231 is provided with a passage for the bar bar 51 to move up and down, the top of the polished bar 54 is fixedly connected with the bar bar 51, and the bar bar 51 can be moved up and down relative to the U-shaped groove 521 by pressing the bar bar 51. When the face shaft 32 is in the original position, the bottom end of the face pressing shaft 32 is flush with the surface of the panel plate 2 and lower than the top plane of the bar bar 51;
条形杆51下方设置有压力传感器,压力传感器与控制器电连接。当压力传感器传递过来的压力信号达到设定数值时控制器控制第三限位开关443关闭,使压面装置3向主体机架1左侧移动,并触碰到第二限位开关442后停止运动。控制器采用现有技术中的产品经编程实现控制。A pressure sensor is arranged below the bar bar 51, and the pressure sensor is electrically connected with the controller. When the pressure signal transmitted by the pressure sensor reaches the set value, the controller controls the third limit switch 443 to close, so that the noodle pressing device 3 moves to the left side of the main body frame 1, and stops after touching the second limit switch 442 sports. The controller adopts products in the prior art to realize control through programming.
压面装置3还包括设置在压面轴32上方与压力调节装置38固定连接的面斗6,优选的压面轴32与活动块384固定连接,使得面斗6可随着活动块384上下移动保证面斗6与压面轴32之间的位置保持固定;面斗6下端开口,压面轴32上部位于开口内,开口宽度不大于压面轴32直径。通过设置面斗6,可在进行面皮擀压过程中将干面粉放置在面斗6内,干面粉掉入压面轴32上从而防止面团黏连在压面轴32上。The noodle pressing device 3 also includes a noodle bucket 6 fixedly connected to the pressure regulator 38 above the noodle pressing shaft 32 , preferably the noodle pressing shaft 32 is fixedly connected to the movable block 384 so that the noodle bucket 6 can move up and down along with the movable block 384 Ensure that the position between the noodle bucket 6 and the noodle-pressing shaft 32 remains fixed; By arranging the noodle hopper 6, dry flour can be placed in the noodle hopper 6 during the dough rolling process, and the dry flour will fall into the noodle pressing shaft 32 to prevent the dough from sticking to the noodle pressing shaft 32.
为了保证面团在擀压过程中不会移出到面板盘2以外,面板盘2顶部设置有圆形凹槽,面团放置在圆形凹槽内被擀压。优选的,圆形凹槽深度为1mm。In order to ensure that the dough will not move out of the panel plate 2 during the rolling process, the top of the panel plate 2 is provided with a circular groove, and the dough is placed in the circular groove to be rolled. Preferably, the depth of the circular groove is 1mm.
两根条形杆51之间的距离小于压面轴32长度以使压面轴32能够压在两根条形杆51上。The distance between the two bar bars 51 is less than the length of the pressing shaft 32 so that the pressing shaft 32 can be pressed on the two bar bars 51 .
如图9所示,为了提高设备工作效率,面板盘2的数量为至少一个,所有的面板盘2底部的从动齿轮21之间啮合连接,传动齿轮43与其中一个从动齿轮21啮合连接,其他所有的从动齿轮21之间啮合连接。如图8所示,本申请中,面板盘2的数量为4个,四个面板盘2分成两排设置,压面轴32的数量为两根,两根压面轴32一前一后分成两排设置,当滑动架31位于面板盘2上方时,两根压面轴32分别正对一排面板盘2进行擀压。主体机架1上设置有一平板铸件,平板铸件与所有的面板盘2底部均连接使所有的面板盘2均处于同一水平面上。As shown in Figure 9, in order to improve the working efficiency of the equipment, the number of the panel disk 2 is at least one, and the driven gears 21 at the bottom of all the panel disks 2 are meshed and connected, and the transmission gear 43 is meshed with one of the driven gears 21. All other driven gears 21 are meshedly connected. As shown in Figure 8, in this application, the number of panel disks 2 is four, and the four panel disks 2 are divided into two rows, and the number of pressing shafts 32 is two, and the two pressing shafts 32 are divided into Two rows are arranged, and when the sliding frame 31 is positioned above the panel disk 2, two pressing shafts 32 are rolling and pressing a row of panel disks 2 respectively. A flat casting is arranged on the main frame 1, and the flat casting is connected with the bottoms of all the panel disks 2 so that all the panel disks 2 are on the same level.
条形杆51靠近压面轴32的一侧设置有导向部511。导向部511为斜面用以保证压面轴32的顺利压入。A guide portion 511 is provided on a side of the bar bar 51 close to the pressing shaft 32 . The guide portion 511 is an inclined surface to ensure smooth pressing of the pressing shaft 32 .
主体机架1上还设置有与控制器均电连接的复位开关、急停开关以及启动开关。急停开关用于当设备出现紧急状况需要及时停止运转时,按下急停开关,控制器控制所有动部件停止运转,待故障解除后,然后按下复位开关,控制器会控制电机41运转,压面装置3向第二限位开关442方向移动并最终停留在原始位置。启动开关用于设备正常启动。The main body frame 1 is also provided with a reset switch, an emergency stop switch and a start switch electrically connected to the controller. The emergency stop switch is used to stop the operation in time when an emergency occurs in the equipment. Press the emergency stop switch, and the controller will control all moving parts to stop running. After the fault is eliminated, press the reset switch, and the controller will control the motor 41 to run. The noodle pressing device 3 moves toward the second limit switch 442 and finally stays at the original position. The start switch is used for the normal start of the device.
优选的,电机41为直流电机。当然电机41也可以采用交流电机实现。Preferably, the motor 41 is a DC motor. Of course, the motor 41 can also be realized by an AC motor.
本发明的控制方法如下:Control method of the present invention is as follows:
首先,压面装置3位于主体机架1左侧的原始位置,按下主体机架1上的启动开关,电机41、第一限位开关441、第二限位开关442以及磁力推拉器425被通电,电机41运转后带动滑动架31向面板盘2方向移动,并进行第一次擀压,当滑动架31移动到第一限位开关441位置时,控制器控制第三限位开关443通电,并控制滑动架31向相反方向移动,当滑动架31移动到第三限位开关443位置时,控制器控制滑动架31再次折返移动,从而形成滑动架31在面板盘2上方左右移动使压面轴32对面团进行多次擀压,当条形杆51下方的压力传感器反馈的压力信号足够小达到设定压力值时,控制器控制第三限位开关443断电,滑动架31向远离面板盘2方向移动并最终停留到第二限位开关442处的原始位置。First, the noodle pressing device 3 is located at the original position on the left side of the main body frame 1, and the start switch on the main body frame 1 is pressed, and the motor 41, the first limit switch 441, the second limit switch 442 and the magnetic push-pull device 425 are activated. Power on, after the motor 41 runs, it drives the sliding frame 31 to move towards the direction of the panel plate 2, and performs the first pressing. When the sliding frame 31 moves to the position of the first limit switch 441, the controller controls the third limit switch 443 to energize , and control the sliding frame 31 to move in the opposite direction. When the sliding frame 31 moves to the position of the third limit switch 443, the controller controls the sliding frame 31 to turn back and move again, thereby forming the sliding frame 31 to move left and right above the panel panel 2 so that the pressure The surface shaft 32 rolls the dough several times. When the pressure signal fed back by the pressure sensor below the bar 51 is small enough to reach the set pressure value, the controller controls the third limit switch 443 to cut off the power, and the sliding frame 31 moves away from it. The panel disk 2 moves in the direction and finally stays at the original position at the second limit switch 442 .
本发明中还可以通过设定擀压时间的方式来进行设备的状态转换,首先将擀压面皮的厚度、运行时间以及电机转速参数均输入到控制器内形成多种运行档,实际生产中,可根据实际需要选择运行档,当运行时间达到该运行档所对应的运行时间后,控制器控制第三限位开关关闭,使压面装置回复到原始位置。In the present invention, the state conversion of the equipment can also be carried out by setting the rolling time. First, the thickness of the rolling dough, the running time and the motor speed parameters are all input into the controller to form various operating gears. In actual production, The running gear can be selected according to actual needs. When the running time reaches the running time corresponding to the running gear, the controller controls the third limit switch to close, so that the noodle pressing device returns to the original position.
以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
Claims (10)
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| CN108684769B (en) | 2023-08-25 |
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