CN108682550A - A kind of raising Sintered NdFeB magnet corrosion resistance and coercitive method - Google Patents

A kind of raising Sintered NdFeB magnet corrosion resistance and coercitive method Download PDF

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Publication number
CN108682550A
CN108682550A CN201810435836.2A CN201810435836A CN108682550A CN 108682550 A CN108682550 A CN 108682550A CN 201810435836 A CN201810435836 A CN 201810435836A CN 108682550 A CN108682550 A CN 108682550A
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magnet
corrosion resistance
crucible
sintered ndfeb
heat treatment
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刘卫强
李�一
岳明
吴丹
张东涛
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Beijing University of Technology
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Beijing University of Technology
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0253Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
    • H01F41/026Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets protecting methods against environmental influences, e.g. oxygen, by surface treatment
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C10/00Solid state diffusion of only metal elements or silicon into metallic material surfaces
    • C23C10/18Solid state diffusion of only metal elements or silicon into metallic material surfaces using liquids, e.g. salt baths, liquid suspensions
    • C23C10/20Solid state diffusion of only metal elements or silicon into metallic material surfaces using liquids, e.g. salt baths, liquid suspensions only one element being diffused
    • C23C10/22Metal melt containing the element to be diffused
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0253Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Hard Magnetic Materials (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

A kind of raising Sintered NdFeB magnet corrosion resistance and coercitive method, belong to technical field of magnetic materials.The present invention improves the performance of magnet by using Sintered NdFeB magnet is immersed in the method in liquid Ga solution at a certain temperature.The present invention the specific steps are:It will pass through pretreated Sintered NdFeB magnet first and solid-state Ga takes and is placed in crucible in right amount, then crucible is placed in vacuum heat treatment furnace and is heat-treated, temperature is 400 600 DEG C, time is 0.5 1h, heat treatment terminates to take out in crucible, it is heated to 30 DEG C in air, magnet is taken out from the Ga of melting.The corrosion resistance of magnet and coercivity improve after present invention processing.

Description

A kind of raising Sintered NdFeB magnet corrosion resistance and coercitive method
Technical field
The present invention relates to a kind of raising Sintered NdFeB magnet corrosion resistance and coercitive methods, belong to magnetic material technology Field.
Background technology
Nd-Fe-B permanent magnet material since self-discovery, has been referred to as by its excellent magnetic property as third generation permanent-magnet material " magnetic king " adds its cost-effective advantage, is widely used in communication, medical treatment, automobile, electronics, wind-power electricity generation, aviation boat The numerous areas such as it.But the expansion that its poor corrosion resistance and temperature stability seriously limit its scope of application, with The development of science and technology, requirement of the every field to neodymium iron boron magnetic body comprehensive performance is higher and higher, therefore, develops the neodymium of high combination property Iron boron magnet becomes a kind of inexorable trend.
By constantly exploring, it has been found that the corrosion of neodymium iron boron magnetic body occurs mainly on crystal boundary, if in magnet In Grain-Boundary Phase (rich-Nd phase, richness B phases), increase the content of the elements such as Ga, Cu, Al, Zn, so that it may with improve magnet corrosion resistance and Coercivity, but these elements are added in melting, can be evenly distributed on main phase grain Nd2Fe14In B and rich-Nd phase, and They are all non-magnetic atoms, into main phase after can reduce molecular magnetic moment, to substantially reduce the remanent magnetism and magnetic energy product of magnet.
In this regard, patent 201710130288.8 proposes a kind of side preparing high-coercive force neodymium iron boron magnetic body by grain boundary decision Method.The patent is taken out by immersing magnet in liquid low-melting-point metal or low-melting alloy after progress surface immersion, passes through two Grade heat treatment makes low-melting-point metal or low-melting alloy enter Grain-Boundary Phase, and the ingredient and structure for improving Grain-Boundary Phase improve magnet Coercivity.In order to improve the corrosion resistance of Sintered NdFeB magnet, while improving coercivity, at an efficient Ga Reason method plays similar Sintered NdFeB magnet overlay coating anti-corrosion its essence is one layer of Ga enriched layer is formed in magnet surface The effect of erosion.Compared with patent 201710130288.8, there are three features for present invention tool.First, patent 201710130288.8 Middle hot dipping process coats a thin layer Ga in magnet surface, therefore the Ga contents of magnet surface are less, and in follow-up heat treatment process In only a small amount of Ga participate in reaction.And the present invention is carried out at the same time heat by the way that neodymium iron boron magnetic body and solid-state Ga to be placed in same container Processing, sintered NdFeB is in the encirclement of a large amount of liquid Ga solution during heat treatment, has a large amount of Ga to participate in reaction;Its Secondary, the Ga contents for remaining in magnet surface in patent 201710130288.8 during hot dipping are less, special according to the diffusion of Ga Property and neodymium iron boron magnetic body structure feature, this part Ga preferentially diffuses into Grain-Boundary Phase by high-temperature heat treatment, and passing through improves magnetic The border structure and crystal boundary distributed mutually of body obtain high-coercive force neodymium iron boron magnetic body, without being uniformly enriched on magnet surface layer.And this Magnet is to be immersed in Ga solution, therefore Ga not only preferentially diffuses into Grain-Boundary Phase, a large amount of Ga to patent during heat treatment It is enriched on magnet surface layer, magnet and environment has been isolated to a certain extent, therefore the technique can improve the corrosion resistance of magnet simultaneously And coercivity;Third, for Sintered NdFeB magnet, in order to keep high-coercive force after temperature grain is spread, it usually needs It is nearby made annealing treatment in rich 500 DEG C of neodymium phase fusing point, therefore patent 201710130288.8 is used and is heat-treated twice.This hair It is bright diffusion temperature to be made to be reduced near rich-Nd phase fusing point since diffusion reaction is in a large amount of Ga solution, therefore at heat Science and engineering skill can be heat-treated from two-stage and be reduced to level-one heat treatment, and heat treatment time is also reduced, and simplifies process, reduce at This.Additionally due to the content of Ga is different in two reactions, the controllable range bigger of diffusing capacities of the Ga in magnet in the present invention.
Invention content
A kind of raising sintered Nd-Fe-B permanent magnet corrosion resistance and coercitive method, which is characterized in that by sintered NdFeB Magnet is immersed in Ga solution, using the characteristic of Ga, Ga enriched layers is formed in magnet surface region, to improve the anti-corrosion of magnet Property and coercivity, include the following steps:
1) pretreated Sintered NdFeB magnet will be passed through and solid-state Ga takes and is placed in crucible in right amount;
2) crucible obtained by step 1) is placed in vacuum heat treatment furnace and is heat-treated.
3) crucible after step 2) being heat-treated takes out, and is heated to 30 DEG C in air, magnet is taken from the Ga of melting Go out.
Further, Sintered NdFeB magnet is immersed in liquid Ga melts in step 2) and is come into full contact with, Ga may be implemented It is fully spread on magnet surface layer.
Further, the temperature that the heat treatment described in step 2) uses is 400-600 DEG C, time 0.5-1h, vacuum degree More than 10-2Pa。
The beneficial effects of the invention are as follows:
1) magnet is placed in solid-state Ga in same container using the present invention and is heat-treated, a large amount of liquid Ga is not only Enter magnet along rich-Nd phase, more Ga are fully spread on magnet surface layer, form Ga enriched layers, can be by magnet and extraneous ring Border completely cuts off, and plays the role of coating for protection against corrosion, can not only improve the corrosion resistance of magnet, while improving the coercivity of magnet.The work Skill can also control Ga by adjusting the temperature and time of heat treatment and enter content and distribution in magnet;
2) of the invention since heat treatment process is in Ga liquid solutions, it is attached that diffusion temperature can be reduced to rich-Nd phase fusing point Closely, therefore only level-one is needed to be heat-treated, and heat treatment time can be shortened to less than 1h.Therefore
Present invention process is simpler, and cost is less expensive.
Description of the drawings
The electron probe figure for the magnet A1 that Fig. 1 embodiments 1 obtain.
Specific implementation mode
Principles and features of the present invention are described below in conjunction with example, the given examples are served only to explain the present invention, and It is non-to be used to limit the scope of the present invention.
Embodiment 1:
1) it is the Sintered NdFeB magnet of 10mm*10mm*4mm to take appearance and size, is denoted as A0, is carried out at the polishing of surface to it Reason;
2) pretreated magnet will be passed through and solid-state Ga takes and is placed in crucible in right amount;
3) crucible is placed in vacuum heat treatment furnace, the heat treatment of 0.5h is carried out at 500 DEG C, vacuum degree is more than 10-2Pa;
4) crucible is taken out after being heat-treated, 30 DEG C is heated in air, then takes magnet from the Ga of melting Go out, is denoted as A1;
5) the original magnet A0 and magnet A1 by oozing Ga processing is taken respectively, the polishing treatment in six faces is carried out to it, so It is placed in autoclave simultaneously afterwards, carries out high temperature and pressure (temperature is 121 DEG C, 2 atmospheric pressure) corrosion of 55h, taken after corrosion Go out magnet, calculates weightless.
1 A1 of table is compared with A0 corrosion resistances
Project Initial weight/g Weight/g after corrosion It is weightless
A0 2.9410 2.9316 0.320%
A1 2.7936 2.7865 0.204%
2 A1 of table and A0 comparison of magnetic property
Project Br/(kGs) Hcj/(kOe) (BH)max/(MGOe) Hk/Hcj
A0 13.48 13.37 44.69 0.98
A1 12.98 15.82 42.17 0.98
By the corrosion resistance and comparison of magnetic property of A1 and A0, in conjunction with Fig. 1, it can be deduced that, Sintered NdFeB magnet is soaked Bubble, due to the diffusion property of Ga, can form Ga layers in magnet surface region, on the one hand improve the resistance to of magnet in liquid Ga Corrosion, the weightlessness after corrosion are reduced to 0.204% by 0.320%;On the other hand the coercivity for improving magnet, from 13.37kOe 15.82kOe is risen to, and remanent magnetism slightly reduces.
Embodiment 2:
1) it is the Sintered NdFeB magnet of 10mm*10mm*4mm to take appearance and size, is denoted as B0, is carried out at the polishing of surface to it Reason;
2) pretreated magnet will be passed through and solid-state Ga takes and is placed in crucible in right amount;
3) crucible is placed in vacuum heat treatment furnace, the heat treatment of 0.5h is carried out at 600 DEG C, vacuum degree is more than 10-2Pa;
4) crucible is taken out after being heat-treated, 30 DEG C is heated in air, then takes magnet from the Ga of melting Go out, is denoted as B1;
5) the original magnet B0 and magnet B1 by oozing Ga processing is taken respectively, the polishing treatment in six faces is carried out to it, so It is placed in autoclave simultaneously afterwards, carries out high temperature and pressure (temperature is 121 DEG C, 2 atmospheric pressure) corrosion of 55h, taken after corrosion Go out magnet, calculates weightless.
3 B1 of table is compared with B0 corrosion resistances
Project Initial weight/g Weight/g after corrosion It is weightless
B0 2.9524 2.9423 0.341%
B1 2.7939 2.7870 0.207%
4 B1 of table and B0 comparison of magnetic property
Project Br/(kGs) Hcj/(kOe) (BH)max/(MGOe) Hk/Hcj
B0 13.50 13.37 44.72 0.98
B1 12.95 15.97 42.39 0.98
Embodiment 3:
1) it is the Sintered NdFeB magnet of 10mm*10mm*4mm to take appearance and size, is denoted as C0, is carried out at the polishing of surface to it Reason;
2) pretreated magnet will be passed through and solid-state Ga takes and is placed in crucible in right amount;
3) crucible is placed in vacuum heat treatment furnace, the heat treatment of 1h is carried out at 400 DEG C, vacuum degree is more than 10-2Pa;
4) crucible is taken out after being heat-treated, 30 DEG C is heated in air, then takes magnet from the Ga of melting Go out, is denoted as C1;
5) the original magnet C0 and magnet C1 by oozing Ga processing is taken respectively, the polishing treatment in six faces is carried out to it, so It is placed in autoclave simultaneously afterwards, carries out high temperature and pressure (temperature is 121 DEG C, 2 atmospheric pressure) corrosion of 55h, taken after corrosion Go out magnet, calculates weightless.
5 C1 of table is compared with C0 corrosion resistances
Project Initial weight/g Weight/g after corrosion It is weightless
C0 2.9539 2.9440 0.335%
C1 2.9632 2.9550 0.237%
6 C1 of table and C0 comparison of magnetic property

Claims (4)

1. a kind of raising sintered Nd-Fe-B permanent magnet corrosion resistance and coercitive method, which is characterized in that by sintered NdFeB magnetic Body is immersed in Ga solution, using the characteristic of Ga, Ga enriched layers is formed in magnet surface region, to improve the corrosion resistance of magnet And coercivity, include the following steps:
1) pretreated Sintered NdFeB magnet will be passed through and solid-state Ga takes and is placed in crucible in right amount;
2) crucible obtained by step 1) is placed in vacuum heat treatment furnace and is heat-treated;
3) crucible after step 2) being heat-treated takes out, and is heated to 30 DEG C in air, magnet is taken out from the Ga of melting.
2. a kind of raising sintered Nd-Fe-B permanent magnet corrosion resistance described in accordance with the claim 1 and coercitive method, feature It is, Sintered NdFeB magnet is immersed in liquid Ga melts in step 2) and is come into full contact with, realizes that Ga is abundant on magnet surface layer Diffusion.
3. a kind of raising sintered Nd-Fe-B permanent magnet corrosion resistance described in accordance with the claim 1 and coercitive method, feature It is, for the temperature that the heat treatment described in step 2) uses for 400-600 DEG C, time 0.5-1h, vacuum degree is more than 10-2Pa。
4. the sintered Nd-Fe-B permanent magnet being prepared according to claim 1-3 any one of them methods.
CN201810435836.2A 2018-05-08 2018-05-08 A kind of raising Sintered NdFeB magnet corrosion resistance and coercitive method Pending CN108682550A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112010721A (en) * 2020-08-06 2020-12-01 西安近代化学研究所 Boron-containing fuel-rich propellant and preparation method thereof
CN112712955A (en) * 2020-12-23 2021-04-27 安徽大地熊新材料股份有限公司 Sintered neodymium-iron-boron magnet and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005209932A (en) * 2004-01-23 2005-08-04 Tdk Corp Rare-earth magnet and manufacturing method thereof, and manufacturing apparatus
CN105845301A (en) * 2015-08-13 2016-08-10 北京中科三环高技术股份有限公司 Rare earth permanent magnet and preparation method of rare earth permanent magnet
CN106783124A (en) * 2016-12-05 2017-05-31 华南理工大学 A kind of grain boundary decision Al Cu alloys improve the corrosion proof method of neodymium iron boron magnetic body
CN106887323A (en) * 2017-03-07 2017-06-23 北京科技大学 A kind of method that grain boundary decision prepares high-coercive force neodymium iron boron magnetic body

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005209932A (en) * 2004-01-23 2005-08-04 Tdk Corp Rare-earth magnet and manufacturing method thereof, and manufacturing apparatus
CN105845301A (en) * 2015-08-13 2016-08-10 北京中科三环高技术股份有限公司 Rare earth permanent magnet and preparation method of rare earth permanent magnet
CN106783124A (en) * 2016-12-05 2017-05-31 华南理工大学 A kind of grain boundary decision Al Cu alloys improve the corrosion proof method of neodymium iron boron magnetic body
CN106887323A (en) * 2017-03-07 2017-06-23 北京科技大学 A kind of method that grain boundary decision prepares high-coercive force neodymium iron boron magnetic body

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112010721A (en) * 2020-08-06 2020-12-01 西安近代化学研究所 Boron-containing fuel-rich propellant and preparation method thereof
CN112712955A (en) * 2020-12-23 2021-04-27 安徽大地熊新材料股份有限公司 Sintered neodymium-iron-boron magnet and preparation method thereof
CN112712955B (en) * 2020-12-23 2023-02-17 安徽大地熊新材料股份有限公司 Sintered neodymium-iron-boron magnet and preparation method thereof

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