CN108682510A - A kind of configuration production method of multi-core power line - Google Patents
A kind of configuration production method of multi-core power line Download PDFInfo
- Publication number
- CN108682510A CN108682510A CN201810248239.9A CN201810248239A CN108682510A CN 108682510 A CN108682510 A CN 108682510A CN 201810248239 A CN201810248239 A CN 201810248239A CN 108682510 A CN108682510 A CN 108682510A
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- Prior art keywords
- core
- wire
- power cord
- twisted
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
- H01B13/0271—Alternate stranding processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/34—Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B15/00—Apparatus or processes for salvaging material from cables
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Ropes Or Cables (AREA)
Abstract
The invention discloses a kind of configuration production methods of multi-core power line, include the following steps：S1, core detection：The metallic conduction silk for completing to stretch is taken into section, the diameter of metallic conduction silk is measured and recorded using laser diameter measuring instrument, the wire to not meeting national standard recycles reconstruction, and standard compliant wire send to next stage and produces；S2, core insulation：Chlorosulfonated polyethylene cladding processing is carried out to above-mentioned standard compliant wire, and the coated state of wire is detected, reasonable design is novel, realize that multicore is twisted and coats processing inside power cord, the toughness of power cord can be enhanced, electric conductivity and electromagnetic wave shielding, ensure power cord using effect, pass through the use environment of multiple analog power cord, the safe coefficient that the service life in qualified products later stage can be effectively increased and used, and for substandard product, it can be with recycling, reduce the waste of resource, with higher practicability, it is suitble to be widely popularized and uses.
Description
Technical field
The present invention relates to multi-core power line manufacturing process, more specifically more particularly to a kind of configuration of multi-core power line
Production method.
Background technology
Power cord is the electric wire for transmitting electric current.The mode of usual electric current transmission is point-to-point transmission.Power cord is according to purposes
Can be divided into AC AC power cords and DC direct current supply lines, usual ac power cable be by the wire rod of the higher alternating current of voltage,
This kind of wire rod can be produced formally since the higher needs unified standard of voltage obtains safety certification side.And DC lines substantially pass through electricity
It presses lower direct current, therefore requires in safety there is no AC lines are stringent, but for the sake of safety, various countries still will seek unification peace
Full certification.
In the prior art during power cord produces and prepares molding, high measure is not carried out to power cord, and then make
Thermostabilization and the heat resistanceheat resistant contractive effect for obtaining power cord are relatively low, cause the service life of power cord shorter, are used due to power cord
Copper aluminium, without carrying out secondary operation, to influence power cord using effect, and is twisted the multicore of power cord after entwining
Cladding processing still has not good enough, unsuitable permanent development and use.For this purpose, it is proposed that a kind of configuration production of multi-core power line
Method.
Invention content
The purpose of the present invention is to solve disadvantage existing in the prior art, and a kind of multi-core power line for proposing is matched
Production method is set, realizes that multicore is twisted and coats processing inside power cord, can enhance the toughness, electric conductivity and electromagnetism of power cord
Shielding ensures that power cord using effect can effectively increase qualified products by the use environment of multiple analog power cord
The service life in later stage and the safe coefficient used.
To achieve the above object, the present invention provides the following technical solutions：A kind of configuration production method of multi-core power line, packet
Include following steps：
S1, core detection：The metallic conduction silk for completing to stretch is taken into section, using laser diameter measuring instrument to the diameter of metallic conduction silk into
Row is measured and is recorded, and the wire to not meeting national standard recycles reconstruction, and standard compliant wire send to next stage and gives birth to
Production；
S2, core insulation：Chlorosulfonated polyethylene is carried out to above-mentioned standard compliant wire（CSPE）Cladding processing, and to metal
The coated state of silk is detected；
S3, core are twisted：The above-mentioned several groups metallic conduction silk for meeting insulating wrapped is twisted using stranding machine, is twisted at this time
Conjunction machine is limited to unidirectional rule and is twisted, and takes two twisted cores of unidirectional rule to carry out irregular bundle strand again, will complete to be twisted
Core send to next stage produce；
S4, multicore cladding：The above-mentioned core completed by the irregular bundle strand of both threads core is fixed, its surface at least one layer is coated on
Non-woven fabrics clad, and wind at least one layer of alkali-free glass fibre band, non-woven fabrics clad in non-woven fabrics clad outer surface
Thickness limit with alkali-free glass fibre band is 1mm；
S5, multicore shielding and upper set：The above-mentioned multicore wire body for being coated with non-woven fabrics clad and alkali-free glass fibre band is moved to
Foreskin armored equipment carries out foreskin armouring in alkali-free glass fibre band one layer of aluminum foil mylar belt of external sheath after completing to coat,
Its sheath is selected as the silicon rubber for being interspersed with nylon yarn；
S6, wire body detection：The power cord of above-mentioned completion armouring is blocked into out a plane, diameter, electric wire inner core gold to power cord
Belong to silk diameter and sheath diameter measure and record, while the energization test to power cord, temperature test, wear-resisting test,
Corrosion test, oxidation test and bending test carry out test step by step, are sent to packaging to satisfactory power cord
S7, recycling and encapsulation：Above-mentioned substandard product is sent to recycling, stripping inner core processing is carried out, facilitates the recycling in later stage
It utilizes, coiling and Vacuum Package is carried out to above-mentioned qualified products.
Preferably, producer's mark, model specification, rated voltage, rated current, core number, conductor are nominally cut before packaging
Area or wire size, standard No. are printed to power cord jacket surface, are stored and are sold convenient for the later stage.
Preferably, the metallic conduction silk of above-mentioned stretching is selected specifically to the copper wire of 1.5mm.
The technique effect and advantage of the present invention：Compared with the prior art, reasonable design is novel, realizes multicore inside power cord
It is twisted and is coated processing, the toughness, electric conductivity and electromagnetic wave shielding of power cord can be enhanced, ensures power cord using effect, is led to
The use environment of a variety of analog power lines is crossed, the safe journey that can effectively increase the service life in qualified products later stage and use
Degree, and for substandard product, the waste of resource can be reduced with recycling, there is higher practicability, be suitble to extensive
It promotes and uses.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, below in conjunction with specific embodiment, to this
Invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, not
For limiting the present invention.Based on the embodiments of the present invention, those of ordinary skill in the art are not before making creative work
The every other embodiment obtained is put, shall fall within the protection scope of the present invention.
Embodiment
A kind of configuration production method of multi-core power line, includes the following steps：
S1, core detection：The metallic conduction silk for completing to stretch is taken into section, using laser diameter measuring instrument to the diameter of metallic conduction silk into
Row is measured and is recorded, and the wire to not meeting national standard recycles reconstruction, and standard compliant wire send to next stage and gives birth to
Production；
S2, core insulation：Chlorosulfonated polyethylene is carried out to above-mentioned standard compliant wire（CSPE）Cladding processing, and to metal
The coated state of silk is detected；
S3, core are twisted：The above-mentioned several groups metallic conduction silk for meeting insulating wrapped is twisted using stranding machine, is twisted at this time
Conjunction machine is limited to unidirectional rule and is twisted, and takes two twisted cores of unidirectional rule to carry out irregular bundle strand again, will complete to be twisted
Core send to next stage produce；
S4, multicore cladding：The above-mentioned core completed by the irregular bundle strand of both threads core is fixed, its surface at least one layer is coated on
Non-woven fabrics clad, and wind at least one layer of alkali-free glass fibre band, non-woven fabrics clad in non-woven fabrics clad outer surface
Thickness limit with alkali-free glass fibre band is 1mm；
S5, multicore shielding and upper set：The above-mentioned multicore wire body for being coated with non-woven fabrics clad and alkali-free glass fibre band is moved to
Foreskin armored equipment carries out foreskin armouring in alkali-free glass fibre band one layer of aluminum foil mylar belt of external sheath after completing to coat,
Its sheath is selected as the silicon rubber for being interspersed with nylon yarn；
S6, wire body detection：The power cord of above-mentioned completion armouring is blocked into out a plane, diameter, electric wire inner core gold to power cord
Belong to silk diameter and sheath diameter measure and record, while the energization test to power cord, temperature test, wear-resisting test,
Corrosion test, oxidation test and bending test carry out test step by step, are sent to packaging to satisfactory power cord
S7, recycling and encapsulation：Above-mentioned substandard product is sent to recycling, stripping inner core processing is carried out, facilitates the recycling in later stage
It utilizes, coiling and Vacuum Package is carried out to above-mentioned qualified products.
In summary：A kind of configuration production method of multi-core power line provided by the invention, under existing process conditions,
It realizes that multicore is twisted and coats processing inside power cord, can enhance the toughness, electric conductivity and electromagnetic wave shielding of power cord, ensures
Power cord using effect can effectively increase the use in qualified products later stage by the use environment of multiple analog power cord
Service life and the safe coefficient used, and for substandard product, the waste of resource can be reduced with recycling, have compared with
High practicability is suitble to be widely popularized and use.
Finally it should be noted that：The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention,
Although the present invention is described in detail referring to the foregoing embodiments, for those skilled in the art, still may be used
With technical scheme described in the above embodiments is modified or equivalent replacement of some of the technical features,
All within the spirits and principles of the present invention, any modification, equivalent replacement, improvement and so on should be included in the present invention's
Within protection domain.
Claims (3)
1. a kind of configuration production method of multi-core power line, it is characterised in that：Include the following steps：
S1, core detection：The metallic conduction silk for completing to stretch is taken into section, using laser diameter measuring instrument to the diameter of metallic conduction silk into
Row is measured and is recorded, and the wire to not meeting national standard recycles reconstruction, and standard compliant wire send to next stage and gives birth to
Production；
S2, core insulation：Chlorosulfonated polyethylene is carried out to above-mentioned standard compliant wire（CSPE）Cladding processing, and to metal
The coated state of silk is detected；
S3, core are twisted：The above-mentioned several groups metallic conduction silk for meeting insulating wrapped is twisted using stranding machine, is twisted at this time
Conjunction machine is limited to unidirectional rule and is twisted, and takes two twisted cores of unidirectional rule to carry out irregular bundle strand again, will complete to be twisted
Core send to next stage produce；
S4, multicore cladding：The above-mentioned core completed by the irregular bundle strand of both threads core is fixed, its surface at least one layer is coated on
Non-woven fabrics clad, and wind at least one layer of alkali-free glass fibre band, non-woven fabrics clad in non-woven fabrics clad outer surface
Thickness limit with alkali-free glass fibre band is 1mm；
S5, multicore shielding and upper set：The above-mentioned multicore wire body for being coated with non-woven fabrics clad and alkali-free glass fibre band is moved to
Foreskin armored equipment carries out foreskin armouring in alkali-free glass fibre band one layer of aluminum foil mylar belt of external sheath after completing to coat,
Its sheath is selected as the silicon rubber for being interspersed with nylon yarn；
S6, wire body detection：The power cord of above-mentioned completion armouring is blocked into out a plane, diameter, electric wire inner core gold to power cord
Belong to silk diameter and sheath diameter measure and record, while the energization test to power cord, temperature test, wear-resisting test,
Corrosion test, oxidation test and bending test carry out test step by step, are sent to packaging to satisfactory power cord；
S7, recycling and encapsulation：Above-mentioned substandard product is sent to recycling, stripping inner core processing is carried out, facilitates the recycling in later stage
It utilizes, coiling and Vacuum Package is carried out to above-mentioned qualified products.
2. a kind of configuration production method of multi-core power line according to claim 1, it is characterised in that：Before packaging by factory
Family's mark, model specification, rated voltage, rated current, core number, conductor nominal area of section or wire size, standard No. are printed to power supply
Line jacket surface is stored and is sold convenient for the later stage.
3. a kind of configuration production method of multi-core power line according to claim 1, it is characterised in that：Its above-mentioned stretching
Metallic conduction silk is selected specifically to the copper wire of 1.5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810248239.9A CN108682510A (en) | 2018-03-24 | 2018-03-24 | A kind of configuration production method of multi-core power line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810248239.9A CN108682510A (en) | 2018-03-24 | 2018-03-24 | A kind of configuration production method of multi-core power line |
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| Publication Number | Publication Date |
|---|---|
| CN108682510A true CN108682510A (en) | 2018-10-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810248239.9A Pending CN108682510A (en) | 2018-03-24 | 2018-03-24 | A kind of configuration production method of multi-core power line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113963859A (en) * | 2021-10-27 | 2022-01-21 | 深圳市华瑞线缆科技有限公司 | Full-automatic production line for cable processing |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101399098A (en) * | 2008-11-06 | 2009-04-01 | 天津大学 | Method for separating metal and non-metal in waste cable |
| CN101540224A (en) * | 2009-03-20 | 2009-09-23 | 天津大学 | Method for separating metal of waste wire from plastic sheath and device thereof |
| CN106298054A (en) * | 2016-11-08 | 2017-01-04 | 四川明星电缆股份有限公司 | A kind of generation Ⅲ nuclear power station communication cable and design and production method |
| US20170194079A1 (en) * | 2015-12-30 | 2017-07-06 | Vadd Tech Inc. | Method For Making High-Temperature Winding Cable |
-
2018
- 2018-03-24 CN CN201810248239.9A patent/CN108682510A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101399098A (en) * | 2008-11-06 | 2009-04-01 | 天津大学 | Method for separating metal and non-metal in waste cable |
| CN101540224A (en) * | 2009-03-20 | 2009-09-23 | 天津大学 | Method for separating metal of waste wire from plastic sheath and device thereof |
| US20170194079A1 (en) * | 2015-12-30 | 2017-07-06 | Vadd Tech Inc. | Method For Making High-Temperature Winding Cable |
| CN106298054A (en) * | 2016-11-08 | 2017-01-04 | 四川明星电缆股份有限公司 | A kind of generation Ⅲ nuclear power station communication cable and design and production method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113963859A (en) * | 2021-10-27 | 2022-01-21 | 深圳市华瑞线缆科技有限公司 | Full-automatic production line for cable processing |
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Application publication date: 20181019 |
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