CN108677252B

CN108677252B - High-temperature melting device for non-woven fabric production and manufacturing

Info

Publication number: CN108677252B
Application number: CN201810581827.4A
Authority: CN
Inventors: 章伟
Original assignee: Individual
Current assignee: Individual
Priority date: 2018-06-07
Filing date: 2018-06-07
Publication date: 2021-11-09
Anticipated expiration: 2038-06-07
Also published as: CN108677252A

Abstract

The invention discloses a high-temperature melting device for non-woven fabric production and manufacture, which comprises a support frame, a stirring fan, a motor, a door head, an air blowing pump and a clamping block, wherein a fixing ring is installed on the inner side of the support frame, a melting furnace is installed on the inner side of the fixing ring, a heat insulation layer is arranged in the melting furnace, a melting wire is installed on the inner side of the heat insulation layer, the stirring fan is installed on the inner side of the melting wire, and a rotating shaft is installed in the middle of the stirring fan. The high-temperature melting device has the advantages that the two symmetrical crescent clamping blocks can fix the melting furnace, when the melting furnace collides, the melting furnace can move in a short distance through the sliding groove and the sliding block which are arranged in the containing groove, and the spring can be compressed to shrink through the movement of the melting furnace, so that the vibration generated by the collision of the melting furnace can be absorbed, the device can have the anti-collision capacity, and the practicability of the high-temperature melting device for producing and manufacturing non-woven fabrics is greatly improved.

Description

High-temperature melting device for non-woven fabric production and manufacturing

Technical Field

The invention relates to the technical field of non-woven fabric production devices, in particular to a high-temperature melting device for non-woven fabric production and manufacturing.

Background

Nonwoven fabrics (Non Woven Fabric or Non Woven cloth) are also called Nonwoven fabrics and are made of oriented or random fibers; it is called cloth because of its appearance and certain properties; the non-woven fabric has the characteristics of moisture resistance, air permeability, flexibility, light weight, no combustion supporting, easy decomposition, no toxicity or irritation, rich color, low price, recycling and the like; for example, the polypropylene (pp material) granules are mostly adopted as raw materials and are produced by a continuous one-step method of high-temperature melting, spinning, laying a line and hot-pressing coiling.

When the non-woven fabric production melting device on the market is used, when high-temperature melting is provided for production raw materials, the effects of energy conservation and environmental protection cannot be achieved, and the melted raw materials are not stirred conveniently, so that some materials cannot be melted sufficiently, and meanwhile, the melting furnace can not have a shockproof effect when being used.

Disclosure of Invention

The invention aims to provide a high-temperature melting device for producing and manufacturing non-woven fabrics, which solves the problems that the existing non-woven fabric production melting device cannot achieve the effects of energy conservation and environmental protection when providing high-temperature melting for production raw materials, the melted raw materials are not convenient to stir, so that some materials cannot be sufficiently melted, a melting furnace can not have the shockproof effect when in use, and the materials are inconvenient to take due to the high temperature of the melting furnace when the melted raw materials are used.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a non-woven fabrics production is made and is used high temperature melting device, includes support frame, stirring fan, motor, lintel, inflation pump and clamp splice, the retainer plate is installed to the inboard of support frame, and the inboard of retainer plate installs the melting furnace, the inside of melting furnace is provided with the insulating layer, and the inboard of insulating layer installs the smelting silk, the stirring fan is installed in smelting the silk inboard, and the rotation axis is installed to the intermediate position of stirring fan.

Preferably, a channel is arranged at the middle position inside the melting furnace, a turbofan is arranged at the middle position inside the channel, the channel penetrates through the inside of the melting furnace, and a rotating structure is formed between the channel and the turbofan.

Preferably, the stirring fan is provided with a spiral blade below, and the stirring fan is provided with a support ring above, constitute revolution mechanic between stirring fan and spiral blade and the rotation axis, and the structure of stirring fan is the flabellum structure to the structure of rotation axis is helical structure.

Preferably, the bottom end of the rotating shaft is connected with a first gear, the right side of the first gear is connected with a second gear, the motor is installed below the second gear, the motor forms a rotating structure with the rotating shaft through the first gear and the second gear, and the first gear and the second gear form a meshing connection.

Preferably, the door head is installed outside the melting furnace, the inner side of the door head is connected with a hinge, the inner side of the hinge is connected with a door plate, the door plate and the door head form a rotating structure through the hinge, and the rotating angle of the door plate is 0-90 degrees.

Preferably, an air suction pump is fixed on the outer side of the door head, an air pipe is connected to the upper end of the air suction pump, the tail end of the air pipe is connected with an air cylinder, the air blowing pump is installed on the right side of the air cylinder, the air blowing pump and the air suction pump form a communicating structure through the air pipe and the air cylinder, and the air cylinder penetrates through the inner portion of the door head.

Preferably, the internally mounted of cylinder has the piston, and the lower extreme of piston is connected with the kelly, the bottom of kelly is provided with the draw-in groove, the kelly passes through to constitute extending structure between piston and the cylinder, and constitutes the block structure between kelly and the draw-in groove.

Preferably, the inside of retainer plate is provided with holds the groove, and holds the internally mounted in groove and have the connecting rod, the clamp splice is installed in the connecting rod inboard, constitute welded connection between retainer plate and the support frame, the structure of clamp splice is crescent structure simultaneously.

Preferably, the upper and lower both ends of connecting rod bottom are provided with the slider, and the outside of slider is provided with the spout, the bottom of connecting rod is connected with the spring, the connecting rod passes through spout and slider and holds and constitute sliding connection between the groove, and the appearance structure of spout and slider is identical to the connecting rod passes through the spring and holds and constitute elastic telescopic structure between the groove.

Compared with the prior art, the invention has the following beneficial effects:

1. the heat insulation layer arranged in the melting furnace can play a role in heat insulation, meanwhile, the heat in the melting furnace is prevented from overflowing, when the pressure in the melting furnace is too high, the turbofan works, the rotation of the turbofan can complete the exchange of the gas in the melting furnace and the external gas through the channel, and therefore the pressure in the melting furnace can be prevented from being too high or too low.

2. The motor can provide power for the operation of the device, the motor can drive the rotating shaft to rotate through the meshing of the first gear and the second gear, the phenomenon of slipping during rotation can be prevented through the meshing of the first gear and the second gear, the rotating shaft can drive the stirring fan and the spiral sheet to rotate through rotation, so that the purpose of stirring the smelting material in the smelting furnace can be achieved, and the rotation of the spiral sheet can also achieve the exchange of the movement of the upper layer raw material and the lower layer raw material in the smelting furnace.

3. According to the invention, the door plate arranged on the outer surface of the melting furnace can play a role of blocking, so that raw materials in the melting furnace can be prevented from flowing out, and the door plate can rotate through the hinge, so that the raw materials can be conveniently added into the melting furnace or taken out of the raw materials melted in the melting furnace, and the problem that workers are injured by high temperature in the melting furnace during material taking can be avoided.

4. The air suction pump provided by the invention can be connected with the cylinder through the air pipe, the air can be pumped out of the cylinder through the air pipe when the air suction pump works, the piston can be driven to move due to the reduction of air pressure in the cylinder, the clamping rod can move along with the piston, and the clamping rod can be pumped out of the clamping groove, so that the aim of automatically opening the door plate is fulfilled, and the door plate can be prevented from being opened randomly when the air blowing pump works.

5. The supporting frame provided by the invention can support the melting furnace, the fixing ring can prevent the melting furnace from toppling over, the melting furnace can be fixed through the two symmetrical crescent clamping blocks, when the melting furnace collides, the melting furnace can move in a short distance through the sliding groove and the sliding block which are arranged in the containing groove, and the spring can be compressed and contracted through the movement of the melting furnace, so that the vibration of the melting furnace caused by collision can be absorbed, the device can have the anti-collision capacity, and the practicability of the high-temperature melting device for producing and manufacturing the non-woven fabric is greatly improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view showing an external structure of a melting furnace according to the present invention;

FIG. 3 is a schematic top view of the present invention

FIG. 4 is a schematic view of the enlarged partial structure at A in FIG. 2 according to the present invention

FIG. 5 is an enlarged view of a portion of the structure shown at B in FIG. 3 according to the present invention.

In the figure: 1. the device comprises a support frame, 2, a melting furnace, 3, a heat insulation layer, 4, a melting wire, 5, a stirring fan, 6, a rotating shaft, 7, a spiral sheet, 8, a channel, 9, a turbofan, 10, a first gear, 11, a motor, 12, a door head, 13, a hinge, 14, a door panel, 15, a suction pump, 16, an air pipe, 17, an air cylinder, 18, a blowing pump, 19, a fixing ring, 20, a connecting rod, 21, a clamping block, 22, a piston, 23, a clamping rod, 24, a clamping groove, 25, a containing groove, 26, a spring, 27, a sliding groove, 28, a sliding block, 29, a support ring, 30 and a second gear.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, a high-temperature melting apparatus for producing and manufacturing non-woven fabrics comprises a support frame 1, a melting furnace 2, a heat insulation layer 3, a melting wire 4, a stirring fan 5, a rotating shaft 6, a spiral sheet 7, a channel 8, a turbofan 9, a first gear 10, a motor 11, a door lintel 12, a hinge 13, a door panel 14, an air suction pump 15, an air pipe 16, an air cylinder 17, an air blowing pump 18, a fixing ring 19, a connecting rod 20, a clamping block 21, a piston 22, a clamping rod 23, a clamping groove 24, a containing groove 25, a spring 26, a sliding groove 27, a sliding block 28, a support ring 29 and a second gear 30, wherein the fixing ring 19 is installed on the inner side of the support frame 1, the melting furnace 2 is installed on the inner side of the melting furnace 2, the melting wire 4 is installed on the inner side of the heat insulation layer 3, the stirring fan 5 is installed on the inner side of the melting wire 4, and the rotating shaft 6 is installed on the middle position of the stirring fan 5, the spiral sheet 7 is arranged below the stirring fan 5, the support ring 29 is arranged above the stirring fan 5, the spiral sheet 7 and the rotating shaft 6 form a rotating structure, the stirring fan 5 is in a fan blade structure, the rotating shaft 6 is in a spiral structure, the rotating shaft 6 can drive the stirring fan 5 and the spiral sheet 7 to rotate, so that the stirring purpose of the smelting material in the smelting furnace 2 can be realized, the rotation of the spiral sheet 7 can also realize the exchange of the movement of the upper layer and the lower layer raw materials in the smelting furnace 2, the channel 8 is arranged at the middle position in the smelting furnace 2, the turbofan 9 is arranged at the middle position in the channel 8, the channel 8 penetrates through the smelting furnace 2, the rotating structure is formed between the channel 8 and the turbofan 9, the heat insulation layer 3 arranged in the smelting furnace 2 can play a heat insulation role, and simultaneously, the overflow of the heat in the smelting furnace 2 is avoided, when the pressure in the melting furnace 2 is too high, the turbofan 9 works, the rotation of the turbofan 9 can complete the exchange of the gas in the melting furnace 2 and the outside gas through the channel 8, thereby avoiding the too high or too low pressure in the melting furnace 2, the bottom end of the rotating shaft 6 is connected with the first gear 10, the right side of the first gear 10 is connected with the second gear 30, the motor 11 is installed below the second gear 30, the motor 11 forms a rotating structure with the rotating shaft 6 through the first gear 10 and the second gear 30, and the first gear 10 and the second gear 30 form a meshing connection, the arranged motor 11 can provide power for the operation of the device, the motor 11 works and can drive the rotating shaft 6 to rotate through the meshing of the first gear 10 and the second gear 30, the meshing of the first gear 10 and the second gear 30 can prevent the phenomenon of slipping during the rotation, the door lintel 12 is arranged outside the melting furnace 2, the inner side of the door lintel 12 is connected with a hinge 13, the inner side of the hinge 13 is connected with a door plate 14, the door plate 14 forms a rotating structure with the door lintel 12 through the hinge 13, the rotating angle of the door plate 14 is 0-90 degrees, the door plate 14 arranged on the outer surface of the melting furnace 2 can play a role of blocking, raw materials in the melting furnace 2 are prevented from flowing out, the door plate 14 can rotate through the hinge 13, so that raw materials can be conveniently added into the melting furnace 2 or melted in the melting furnace 2 can be conveniently taken out, the problem that high temperature in the melting furnace 2 injures workers when the materials are taken can be avoided, an air suction pump 15 is fixed on the outer side of the door lintel 12, the upper end of the air suction pump 15 is connected with an air pipe 16, the tail end of the air pipe 16 is connected with an air cylinder 17, an air blowing pump 18 is arranged on the right side of the air cylinder 17, the air blowing pump 18 and the air suction pump 15 form a communicating structure with the air cylinder 17 through the air pipe 16, the air cylinder 17 penetrates through the door lintel 12, the arranged air suction pump 15 can be connected with the air cylinder 17 through the air pipe 16, the air suction pump 15 can suck air out of the air cylinder 17 through the air pipe 16 during operation, the piston 22 can be driven to move due to the reduction of air pressure in the air cylinder 17, the piston 22 is arranged in the air cylinder 17, the lower end of the piston 22 is connected with the clamping rod 23, the clamping groove 24 is formed in the bottom end of the clamping rod 23, the clamping rod 23 forms a telescopic structure through the piston 22 and the air cylinder 17, the clamping structure is formed between the clamping rod 23 and the clamping groove 24, the clamping rod 23 can move along with the piston 22, the clamping rod 23 can be sucked out of the clamping groove 24, the purpose of automatically opening the door panel 14 is achieved, the air blowing pump 18 can also prevent the door panel 14 from being opened randomly, the holding groove 25 is arranged in the fixing ring 19, and the connecting rod 20 is arranged in the holding groove 25, the clamping blocks 21 are arranged on the inner side of the connecting rod 20, the fixing ring 19 is connected with the support frame 1 in a welding mode, meanwhile, the clamping blocks 21 are in a crescent structure, the support frame 1 is arranged to support the melting furnace 2, the fixing ring 19 can prevent the melting furnace 2 from toppling over, the melting furnace 2 can be fixed through the two symmetrical crescent clamping blocks 21, the upper end and the lower end of the bottom end of the connecting rod 20 are provided with the sliding blocks 28, the outer side of each sliding block 28 is provided with the sliding groove 27, the bottom end of the connecting rod 20 is connected with the spring 26, the connecting rod 20 is in sliding connection with the containing groove 25 through the sliding grooves 27 and the sliding blocks 28, the appearance structures of the sliding grooves 27 and the sliding blocks 28 are matched, the connecting rod 20 is in elastic telescopic structure with the containing groove 25 through the spring 26, when the melting furnace 2 collides, the melting furnace 2 can move in a short distance through the sliding grooves 27 and the sliding blocks 28 arranged inside the containing groove 25, the spring 26 can be pressed to contract through the movement of the melting furnace 2, so that the vibration generated by the collision of the melting furnace 2 can be absorbed, the device can have the anti-collision capacity, and the practicability of the high-temperature melting device for producing and manufacturing non-woven fabrics is greatly improved.

The working principle is as follows: for the high-temperature melting device for producing and manufacturing the non-woven fabrics, firstly, the melting wire 4 arranged in the melting furnace 2 can provide high temperature for melting of the device, the melting wire 4 can convert electric energy into heat energy, so that the purposes of energy conservation and environmental protection can be achieved, the heat insulation layer 3 arranged in the melting furnace 2 can play a role of heat insulation, when the pressure in the melting furnace 2 is overhigh, the turbofan 9 works, the rotation of the turbofan 9 can complete the exchange of gas in the melting furnace 2 and external gas through the channel 8, the motor 11 is started, the motor 11 works, the rotation shaft 6 can be driven to rotate through the meshing of the first gear 10 and the second gear 30, the rotation shaft 6 can drive the stirring fan 5 and the spiral piece 7 to rotate, the rotation of the spiral piece 7 realizes the exchange of the movement of raw materials on the upper layer and the lower layer in the melting furnace 2, and the door panel 14 can rotate through the hinge 13, therefore, raw materials can be conveniently added into the melting furnace 2 or the raw materials melted in the melting furnace 2 can be conveniently taken out, the air suction pump 15 can be connected with the air cylinder 17 through the air pipe 16, after the raw materials in the melting furnace 2 are melted, the air suction pump 15 is started, the air suction pump 15 can work to draw gas out of the air cylinder 17 through the air pipe 16, the air pressure in the air cylinder 17 is reduced, so that the piston 22 can be driven to move, the clamping rod 23 can move along with the piston 22, the clamping rod 23 can be drawn out of the clamping groove 24, the aim of automatically opening the door plate 14 is achieved, when the door plate 14 needs to be closed, the air blowing pump 18 is started, the air blowing pump 18 can work to add gas into the air cylinder 17 through the air pipe 16, along with the increase of the pressure in the air cylinder 17, the piston 22 can drive the clamping rod 23 to move, the clamping rod 23 is clamped into the clamping groove 24, so that the door plate 14 can be prevented from being opened, when the melting furnace 2 is collided at will occur, the short-distance movement of the melting furnace 2 can be realized through the sliding groove 27 and the sliding block 28 which are arranged in the containing groove 25, the spring 26 can be pressed to contract through the movement of the melting furnace 2, so that the vibration generated by the collision of the melting furnace 2 can be absorbed, the device can have the anti-collision capacity, the practicability of the high-temperature melting device for the production and the manufacture of the whole non-woven fabric is well improved, and the using process of the high-temperature melting device for the production and the manufacture of the whole non-woven fabric is completed.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a non-woven fabrics production is made and is used high temperature melting device, includes support frame (1), stirring fan (5), motor (11), lintel (12), air blowing pump (18) and clamp splice (21), its characterized in that: a fixing ring (19) is installed on the inner side of the support frame (1), a melting furnace (2) is installed on the inner side of the fixing ring (19), a heat insulation layer (3) is arranged inside the melting furnace (2), a melting wire (4) is installed on the inner side of the heat insulation layer (3), the stirring fan (5) is installed on the inner side of the melting wire (4), and a rotating shaft (6) is installed in the middle of the stirring fan (5); a channel (8) is arranged in the middle of the interior of the melting furnace (2), a turbofan (9) is mounted in the middle of the interior of the channel (8), the channel (8) penetrates through the interior of the melting furnace (2), and a rotating structure is formed between the channel (8) and the turbofan (9);

a containing groove (25) is formed in the fixing ring (19), a connecting rod (20) is installed in the containing groove (25), the clamping block (21) is installed on the inner side of the connecting rod (20), the fixing ring (19) is connected with the support frame (1) in a welding mode, and meanwhile the clamping block (21) is of a crescent structure; the upper end and the lower end of the bottom end of the connecting rod (20) are provided with sliding blocks (28), sliding grooves (27) are formed in the outer sides of the sliding blocks (28), the bottom end of the connecting rod (20) is connected with a spring (26), the connecting rod (20) is in sliding connection with the containing groove (25) through the sliding grooves (27) and the sliding blocks (28), the appearance structures of the sliding grooves (27) and the sliding blocks (28) are matched, and an elastic telescopic structure is formed between the connecting rod (20) and the containing groove (25) through the spring (26);

a spiral sheet (7) is arranged below the stirring fan (5), a support ring (29) is arranged above the stirring fan (5), a rotating structure is formed among the stirring fan (5), the spiral sheet (7) and the rotating shaft (6), the stirring fan (5) is in a fan blade structure, and the rotating shaft (6) is in a spiral structure;

the bottom end of the rotating shaft (6) is connected with a first gear (10), the right side of the first gear (10) is connected with a second gear (30), the motor (11) is installed below the second gear (30), the motor (11) forms a rotating structure with the rotating shaft (6) through the first gear (10) and the second gear (30), and the first gear (10) and the second gear (30) form meshing connection;

the door head (12) is arranged outside the melting furnace (2), the inner side of the door head (12) is connected with a hinge (13), the inner side of the hinge (13) is connected with a door plate (14), the door plate (14) forms a rotating structure with the door head (12) through the hinge (13), and the rotating angle of the door plate (14) is 0-90 degrees;

an air suction pump (15) is fixed on the outer side of the door head (12), an air pipe (16) is connected to the upper end of the air suction pump (15), an air cylinder (17) is connected to the tail end of the air pipe (16), an air blowing pump (18) is installed on the right side of the air cylinder (17), the air blowing pump (18) and the air suction pump (15) form a communicating structure through the air pipe (16) and the air cylinder (17), and the air cylinder (17) penetrates through the door head (12);

the utility model discloses a clamping structure, including cylinder (17), clamping rod (23) and clamping groove (24), the internally mounted of cylinder (17) has piston (22), and the lower extreme of piston (22) is connected with clamping rod (23), the bottom of clamping rod (23) is provided with draw-in groove (24), clamping rod (23) pass through and constitute extending structure between piston (22) and cylinder (17), and constitute the block structure between clamping rod (23) and draw-in groove (24).