CN108677181A - A kind of mechanical deposit cadmium additive - Google Patents

A kind of mechanical deposit cadmium additive Download PDF

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Publication number
CN108677181A
CN108677181A CN201810453406.3A CN201810453406A CN108677181A CN 108677181 A CN108677181 A CN 108677181A CN 201810453406 A CN201810453406 A CN 201810453406A CN 108677181 A CN108677181 A CN 108677181A
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cadmium
plating
additive
mechanical
coating
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CN201810453406.3A
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CN108677181B (en
Inventor
侯云波
王胜民
赵晓军
裴和中
谭蓉
宋鹏
黄国雄
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C24/00Coating starting from inorganic powder
    • C23C24/02Coating starting from inorganic powder by application of pressure only

Abstract

The present invention discloses a kind of mechanical deposit cadmium additive, belongs to technical field of metal surface protection.The component and mass percent of additive of the present invention be:Butynediols 1% ~ 3%, polyoxyethylene nonylphenol ether 10 1.5% ~ 4%, citric acid 6% ~ 10%, sodium lignin sulfonate 3% ~ 5%, apple sodium saccharate 0.5% ~ 2%, cadmium sulfate 3 ~ 10%, stannous chloride 10 ~ 18%, surplus are water.When plating, the component of additive of the present invention can ensure that matrix and cadmium powder surface are in clean conditions, and control cadmium powder has suitable agglomerate size, generates stronger absorption, chelation to metal ion, can realize in the short period(3~5min)Obtain the coating deposition of 10 μ m thicks.

Description

A kind of mechanical deposit cadmium additive
Technical field
The present invention relates to a kind of mechanical deposit cadmium additives, belong to field of metal surface treatment technology, are used for steel system The mechanical deposit of part surface cadmium coater, Specifically, it belongs to metal electroplating technical field on steel substrate.
Background technology
Cadmium plating is there are potential environmental pollution, and coating easily occurs that hydrogen embrittlement, cadmium are crisp, but due to its have it is above excellent resistance to Marine environment performance, so cadmium plating is still the primary protection measure of the spare base steel parts of extra large tooling at present, especially The surfacecti proteon of fastener, connector applied to ships equipment etc., cadmium plating is still main first choice;Current cadmium plating is basic Using cadmium plating technique, easily there is hydrogen in the cadmium plating of the high strength steel bolts such as 300M, 30CrMnSiNi2A, A-100 and connector It is crisp, cadmium is crisp, drastically influence the fatigue life of basis material.
Compared with traditional plating and hot dip, mechanical deposit plating is held after having operation at room temperature, plating without hydrogen embrittlement, thickness of coating It is easy to control, without cadmium ion diffusion, without temper softening many advantages, such as;Again because mechanical deposit plating process does not have electrolytic effect, There is no high-temperature metallurgical reaction;So mechanical deposit plating process is not electrolysed liberation of hydrogen, the more not erosion of high-temperature molten metal.Institute To consider that mechanical deposit method, which prepares cadmium coater, apparent advantage from hydrogen embrittlement and the crisp Producing reason of cadmium.But cadmium metal is different In metallic zinc, zinc belongs to anode loss protection to steel substrate, and the electrode potential of cadmium is just than iron, therefore cadmium belongs to steel substrate Cathodic protection coating.Because zinc, cadmium electrode current potential are different, Yi Jixin, cadmium and ferroelectricity electrode potential sorting position difference, cause to pass The mechanical deposit zinc principle of system and the activator of mechanical deposit zinc can not indiscriminately imitate the mechanical deposition process of cadmium.Experiments have shown that When using mechanical deposit zinc technology plating cadmium, the deposition velocity of cadmium powder is slow, and coating is thickened less than 10 μm the addition of cadmium powder after ten minutes, Deposition process is unstable, and the effective rate of utilization of cadmium powder is less than 50%, it is difficult to obtain the coating of expected thickness.Document inspection both domestic and external Rope shows that the correlative study in relation to the technological process of mechanical deposit cadmium, additive, technological principle etc. is very few.In consideration of it, being directed to Problems existing for traditional cadmium plating, the Quick mechanical study on deposition for carrying out cadmium coater have important practice significance, this It is field of metal surface treatment technology scientific workers' urgent problem to be solved.
Invention content
The deficiency that present invention aims to solve the prior art proposes a kind of mechanical deposit cadmium additive, realizes steel The Quick mechanical of article surface cadmium deposits, and the component and mass percent of the additive are:Butynediols 1% ~ 3%, emulsifier OP-10 1.5% ~ 4%, citric acid 6% ~ 10%, sodium lignin sulfonate 3% ~ 5%, apple sodium saccharate 0.5% ~ 2%, cadmium sulfate 3 ~ 10%, chlorine Change stannous 10 ~ 18%, surplus as water, the sum of mass percent of all components is 100%.
It is technical grade industrial chemicals that the group of mechanical deposit cadmium additive of the present invention, which is grouped as,.
The preparation method of mechanical deposit cadmium additive of the present invention:Water and citric acid are added first into container, so After butynediols, emulsifier op-10, sodium lignin sulfonate, apple sodium saccharate, cadmium sulfate, stannous chloride, after stirring evenly is added Obtain additive aqueous solution.
Mechanical deposit cadmium of the present invention with additive using when thickness of coating often thicken 10 μm when activator additive amount Q For:
Q:Additive amount, units/ml;
S:The surface area of plating piece, unit m2
40~45:Coefficient is chosen according to the flatness on plating piece surface from 40 to 45.
Processing step when mechanical deposit cadmium of the present invention is used with additive is as follows:
(1)Pretreatment:Using plating, hot-dip, the common degreasing degreasing method of mechanical plating craft for example thermokalite method, supercritical ultrasonics technology, Oxidizing process etc. removes the grease of workpiece surface, using plating, hot-dip, the common derusting method of mechanical plating craft such as chemical pickling Method, sandblasting shot-peening etc. remove the rust deposite of workpiece surface, and clean metal surface is exposed on pretreated steel piece surface.
(2)Establish Cd-Sn bases:General mechanical plating equipment is used using similar to mechanical zinc-plating method, by machine Cadmium powder is added in tool coating apparatus roller and stannous sulfate establishes Cd-Sn bases on steel piece surface.
(3)Cadmium plating:Cadmium powder is added into drum, and additive aqueous solution is then measured and be added according to the surface area of plating piece, Wait for that roller rotates 3~5 minutes(This process can repeatedly recycle addition cadmium powder, additive aqueous solution according to desired cadmium layer thickness, follow The time interval of ring charging is 3~5 minutes).
(4)Post-processing:When reaching desire thickness of coating, discharging, separation, plating piece are dried at a temperature of not higher than 120 DEG C, steel Article surface can be obtained one layer of bright argenteous cadmium coater.
Beneficial effects of the present invention:
(1)The fast deposition of cadmium powder is realized, coating thickens soon.
When mechanical deposit cadmium of the present invention additive is added in plating cylinder, matrix surface occurs for the component in additive Effect, it is ensured that cadmium powder particles surface is constantly in clean conditions, while the plating solution environment that additive is added promotes cadmium powder The current potential on grain surface is negative to be moved, and the absorption deposition of cadmium powder is accelerated, can be in a relatively short period of time(3~5min)Obtain 10 μ m thicks Coating deposition, be significantly faster than mechanical deposit zinc activator plating cadmium thickens speed(10min coating is thickened less than 10 μm).
(2)The stably depositing of cadmium powder is realized, coating thickens uniformly.
After plating cylinder is added with additive in the Quick mechanical deposition cadmium of the present invention, additive is dissolved in plating solution, can control cadmium Powder has suitable agglomerate size, realizes that cadmium powder or cadmium powder ball in matrix surface continuously uniform adsorption, deposition, have reached each Coating thickens uniformly in a feeding study on period.
Specific implementation mode
With reference to specific embodiment, invention is further described in detail, but protection scope of the present invention is not limited to The content.
The raw materials used embodiment of the present invention is technical grade industrial chemicals, and water is clean tap water.
The preparation method of mechanical deposit cadmium additive described in the embodiment of the present invention 1 ~ 4 is:Raw material is by mass percentage It weighs respectively, water and citric acid is added first into container, butynediols, emulsifier op-10, lignin sulfonic acid is then added Sodium, apple sodium saccharate, are eventually adding cadmium sulfate, stannous chloride, stir evenly, and obtain the aqueous solution of the additive.
Embodiment 1
Quick mechanical described in the present embodiment deposits the component of cadmium additive and mass percent is:Butynediols 1%, emulsifier OP-10 4%, citric acid 10%, sodium lignin sulfonate 3%, apple sodium saccharate 0.5%, cadmium sulfate 3%, stannous chloride 18%, water 60.5%。
Quick mechanical deposition cadmium additive described in the present embodiment is used for steel piece surface mechanical deposit cadmium coater, to be plated Workpiece is 200 kg of standard flat shim, about 17 ㎡ of surface area to be plated of Φ 24mm, 3.0 mm of thickness, it is desirable that thickness of coating is 10 μ m.To establish cadmium-tinbase layer by pretreated gasket when plating, backward plating cylinder in add 1360g cadmium powder, then to plating cylinder The additive aqueous solution 680ml that interior addition is prepared, plating cylinder are rotated further 5 minutes;Discharging later, separation, gasket surface obtain light Bright silvery white cadmium coater.Bright silvery white is still presented in coating after 120 DEG C of+30min drying, and cross section metallographic method observes cadmium plating About 11 μm of layer thickness, and thickness of coating is uniform.
The comparative example of the present embodiment:Workpiece to be plated is 200 kg of standard flat shim of Φ 24mm, 3.0 mm of thickness, table to be plated About 17 ㎡ of area, it is desirable that thickness of coating is 10 μm.Cadmium-tinbase layer will be established by pretreated gasket when plating, then to plating Mechanical zinc-plating retentivity activator is added in cylinder(It is commercially available, additive amount and application method bibliography " mechanical zinc-plating technology base Plinth, China Machine Press, 2013 10, page 194 ")800ml, backward plating cylinder in add 1360g cadmium powder, then to plating Mechanical zinc-plating deposition activator is added in cylinder(It is commercially available, additive amount and application method bibliography " mechanical zinc-plating technology base Plinth, China Machine Press, 2013 10, page 195 ")1224ml, plating cylinder are rotated further 5 minutes, sampling observation gasket surface It was found that gasket surface is the cadmium layer of grey, fluffy;Plating cylinder continues rotation 5 minutes, discharging later, separation, and gasket surface obtains Silvery white cadmium coater.Silvery white is still presented in coating after 120 DEG C of+30min drying, and cross section metallographic method observes about 6 μ of cadmium coater thickness M, thickness of coating are uneven.
Comparison is as it can be seen that after using Quick mechanical of the present invention deposition cadmium additive, and cadmium powder deposition velocity is fast, and coating thickens Soon, the effective rate of utilization of cadmium powder is high.
Embodiment 2
Quick mechanical described in the present embodiment deposits the component of cadmium additive and mass percent is:Butynediols 3%, emulsifier OP-10 2%, citric acid 6%, sodium lignin sulfonate 5%, apple sodium saccharate 2%, cadmium sulfate 10%, stannous chloride 12%, water 10%.
Quick mechanical deposition cadmium additive described in the present embodiment is used for steel piece surface mechanical deposit cadmium coater, to be plated Workpiece is 8.8 grades of standard bolts 200 kg, 8.6 ㎡ of surface area to be plated of M16, it is desirable that thickness of coating is 20 μm.It will be through when plating Cross pretreated bolt and establish cadmium-tinbase layer, backward plating cylinder in add 688g cadmium powder, then to plating cylinder in addition prepare add Agent aqueous solution 800ml, plating cylinder is added to be rotated further 4 minutes;The addition 688g cadmium powder into plating cylinder again, activator aqueous solution 800ml, Plating cylinder is rotated further 6 minutes, and discharging later, separation, bolt surface obtain bright silvery white cadmium coater.110 DEG C of+30min dry Bright silvery white is still presented in coating after dry.The thickness of coating of Magnetism measurement detection bolt head plane 5 positions is respectively 23μm、21μm、26μm、19μm、24μm;The mechanical property for plating post-tensioning experimental test bolt is qualified.
The comparative example of the present embodiment:Workpiece to be plated is 8.8 grades of standard bolts 200 kg, 8.6 ㎡ of surface area to be plated of M16, It is required that thickness of coating is 20 μm.Cadmium-tinbase layer will be established by pretreated gasket when plating, and then add machinery into plating cylinder Zinc-plated retentivity activator(Commercially available, " mechanical zinc-plating technical foundation, mechanical industry go out for additive amount and application method bibliography Version society, 2013 10, page 194 ")688ml, backward plating cylinder in add 688g cadmium powder, then to plating cylinder in add mechanical plating Zinc deposition activator(Commercially available, " mechanical zinc-plating technical foundation, mechanical industry are published for additive amount and application method bibliography Society, 2013 10, page 195 ")620ml, plating cylinder are rotated further 5 minutes, and sampling observation gasket surface finds that gasket surface is The cadmium layer of grey, fluffy, plating cylinder continue rotation 5 minutes;Again 688g cadmium powder, mechanical zinc-plating B additives are added into plating cylinder 620ml, plating cylinder are rotated further 10 minutes, and discharging later, separation, bolt surface obtain half bright cadmium coater, waste water after separation Middle cadmium powder residual is apparent.Semi-gloss light tone pool is still presented in coating after 110 DEG C of+30min drying.It is flat that Magnetism measurement detects bolt head The thickness of coating of 5 positions in face is respectively 13 μm, 9 μm, 19 μm, 15 μm, 13 μm;Thickness of coating is uneven.
Comparison is as it can be seen that after using Quick mechanical of the present invention deposition cadmium additive, and cadmium powder deposition velocity is fast, and coating thickens Soon, the effective rate of utilization of cadmium powder is high.
Embodiment 3
Quick mechanical described in the present embodiment deposits the component of cadmium additive and mass percent is:Butynediols 2%, emulsifier OP-10 1.5%, citric acid 8%, sodium lignin sulfonate 4%, apple sodium saccharate 1%, cadmium sulfate 5%, stannous chloride 10%, water 68.5%。
Quick mechanical deposition cadmium additive described in the present embodiment is used for steel piece surface mechanical deposit cadmium coater, to be plated Workpiece is 200 kg of standard flat shim, about 21 ㎡ of surface area to be plated of Φ 20mm, 3.0 mm of thickness, it is desirable that thickness of coating is 10 μ m.To establish cadmium-tinbase layer by pretreated gasket when plating, backward plating cylinder in add 840g cadmium powder, then to plating cylinder in The additive aqueous solution 470ml prepared is added, plating cylinder is rotated further 4 minutes;Again 840g cadmium powder, additive are added into plating cylinder Aqueous solution 470ml, plating cylinder are rotated further 6 minutes;Discharging later, separation, gasket surface obtain bright silvery white cadmium coater. Bright silvery white is still presented in coating after 110 DEG C of+50min drying.Magnetism measurement detects about 21 μ of thickness of coating of gasket surface m。
The comparative example of the present embodiment:Workpiece to be plated is 200 kg of standard flat shim of Φ 20mm, 3.0 mm of thickness, table to be plated About 21 ㎡ of area, it is desirable that thickness of coating is 10 μm.To establish cadmium-tinbase layer by pretreated gasket when plating, backward plating 840g cadmium powder is added in cylinder, then adds mechanical zinc-plating retentivity activator into plating cylinder(It is commercially available, additive amount and application method Bibliography " mechanical zinc-plating technical foundation, China Machine Press, 2013 10, page 194 ")800ml, backward plating cylinder in 840g cadmium powder is added, then adds mechanical zinc-plating deposition activator into plating cylinder(It is commercially available, additive amount and application method reference Document " mechanical zinc-plating technical foundation, China Machine Press, 2013 10, page 195 ")756ml, plating cylinder are rotated further 5 points Clock, discharging later, separation, gasket surface obtain the cadmium coater of grey, and cadmium powder residual is more in waste water after separation.110℃+ Grey is still presented in coating after 50min drying.The thickness of coating that Magnetism measurement detects gasket surface is about 4 μm.
Comparison is as it can be seen that after using Quick mechanical of the present invention deposition cadmium additive, and cadmium powder deposition velocity is fast, and coating thickens Soon, the effective rate of utilization of cadmium powder is high.
Embodiment 4
Quick mechanical described in the present embodiment deposits the component of cadmium additive and mass percent is:Butynediols 2.5%, emulsification Agent OP-10 3%, citric acid 8%, sodium lignin sulfonate 4.5%, apple sodium saccharate 1.5%, cadmium sulfate 10%, stannous chloride 16%, water 54.5%。
Quick mechanical deposition cadmium additive described in the present embodiment is used for steel piece surface mechanical deposit cadmium coater, to be plated Workpiece is 80mm(It is long)×80mm(It is wide)×8mm(It is thick)The flat part 200kg of center opening Φ 20mm, material Q345, matrix Surface is through blasting treatment, 8.5 ㎡ of surface area to be plated, it is desirable that thickness of coating is 20 μm.It will be built by pretreated workpiece when plating Vertical cadmium-tinbase layer, backward plating cylinder in addition 680g cadmium powder, then to plating the additive aqueous solution 385ml for adding preparation in cylinder, Plating cylinder is rotated further 5 minutes;680g cadmium powder, additive aqueous solution 385ml are added into plating cylinder again, plating cylinder is rotated further 6 points Clock;Discharging later, separation, workpiece surface obtain bright silvery white cadmium coater.Light is still presented in coating after 120 DEG C of+45min drying Bright silvery white;It is respectively 22 μm, 25 μm, 23 μm, 20 μm, 24 μ that Magnetism measurement workpiece surface, which takes the thickness of coating of 5 points of detections, m。
The comparative example of the present embodiment:Workpiece to be plated is 80mm(It is long)×80mm(It is wide)×8mm(It is thick)Center opening Φ 20mm Flat part 200kg, material Q345, matrix surface is through blasting treatment, 8.5 ㎡ of surface area to be plated, it is desirable that thickness of coating be 20 μ m.Cadmium-tinbase layer will be established by pretreated workpiece when plating, and then add mechanical zinc-plating retentivity activator into plating cylinder (It is commercially available, and additive amount and application method bibliography " mechanical zinc-plating technical foundation, China Machine Press, 2013 10, Page 194 ")680ml, backward plating cylinder in add 680g cadmium powder, then to plating cylinder in add mechanical zinc-plating deposition activator(It can It is purchased in market, and additive amount and application method bibliography " mechanical zinc-plating technical foundation, China Machine Press, 2013 the 10, the 195th Page ")612ml, plating cylinder are rotated further 5 minutes, and sampling observation gasket surface finds that gasket surface is the cadmium layer of grey, fluffy, Plating cylinder continues rotation 5 minutes;680g cadmium powder, mechanical zinc-plating B additive 612ml are added into plating cylinder again, plating cylinder is rotated further 6 Minute, discharging later, separation, workpiece surface obtain the cadmium coater of grey, and there are many cadmium powder residual in waste water after separation.120℃+ Grey is still presented in coating after 45min drying.The thickness of coating that Magnetism measurement detects workpiece surface is about 11 μm, and thickness of coating is not Uniformly.
Comparison is as it can be seen that after using Quick mechanical of the present invention deposition cadmium additive, and cadmium powder deposition velocity is fast, and coating thickens Soon, the effective rate of utilization of cadmium powder is high.

Claims (1)

1. a kind of mechanical deposit cadmium additive, it is characterised in that:The component and mass percent of the additive be:Butine two Alcohol 1% ~ 3%, emulsifier op-10 1.5% ~ 4%, citric acid 6% ~ 10%, sodium lignin sulfonate 3% ~ 5%, apple sodium saccharate 0.5% ~ 2%, Cadmium sulfate 3 ~ 10%, stannous chloride 10 ~ 18%, surplus are water.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109750286A (en) * 2019-03-12 2019-05-14 阳江市超耐精饰表面处理技术有限公司 A kind of mechanical zinc-plating-aluminium-magnesium alloy coating promotor

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US3328197A (en) * 1965-02-08 1967-06-27 Minnesota Mining & Mfg Mechanical plating
GB1184098A (en) * 1966-07-22 1970-03-11 Erith Tainton Clayton Mechanical Plating
CN101230457A (en) * 2008-02-22 2008-07-30 昆明理工大学 Zinc-nickel compound mechanical plating technique
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CN109750286A (en) * 2019-03-12 2019-05-14 阳江市超耐精饰表面处理技术有限公司 A kind of mechanical zinc-plating-aluminium-magnesium alloy coating promotor

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