CN108674702B - Unloading mechanism and multifunctional filling equipment - Google Patents
Unloading mechanism and multifunctional filling equipment Download PDFInfo
- Publication number
- CN108674702B CN108674702B CN201810553645.6A CN201810553645A CN108674702B CN 108674702 B CN108674702 B CN 108674702B CN 201810553645 A CN201810553645 A CN 201810553645A CN 108674702 B CN108674702 B CN 108674702B
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- Prior art keywords
- hopper
- shaft
- discharging
- conveying cylinder
- receiving disc
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- 239000000463 material Substances 0.000 claims abstract description 102
- 238000007599 discharging Methods 0.000 claims abstract description 40
- 210000001503 joint Anatomy 0.000 claims description 4
- 239000000843 powder Substances 0.000 abstract description 17
- 239000002245 particle Substances 0.000 abstract description 16
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 230000000149 penetrating effect Effects 0.000 abstract description 2
- 238000004806 packaging method and process Methods 0.000 description 16
- 239000008187 granular material Substances 0.000 description 10
- 238000004140 cleaning Methods 0.000 description 3
- 238000009924 canning Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000006187 pill Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Basic Packing Technique (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The invention discloses a blanking mechanism which comprises a hopper, a material conveying cylinder and a material discharging funnel which are sequentially connected to form a material blanking channel, a rotatable shaft-shaped part penetrating through the material blanking channel, and a material receiving disc arranged at one end of the shaft-shaped part and positioned in the material discharging funnel, wherein an adjustable gap is reserved between the material receiving disc and the material conveying cylinder. According to the invention, as the material receiving disc is arranged at one end of the rotatable shaft-shaped part and positioned in the discharging funnel, an adjustable gap exists between the material receiving disc and the material conveying cylinder; through the rotation of the shaft-shaped part, materials can flow out from a material discharging channel, the materials are thrown out by utilizing centrifugal force generated by rotation of a material receiving disc fixed on the shaft-shaped part, and a required gap is arranged between the material receiving disc and the material conveying cylinder according to production specifications, so that metering and discharging of powder and particles are realized.
Description
[ Technical field ]
The invention relates to a packaging machine, in particular to a multifunctional filling device and a blanking mechanism capable of packaging powder and particles.
Background art
The existing packaging equipment is divided into powder packaging equipment and particle packaging equipment, the two equipment are divided into labor intensity, the powder packaging equipment can only be used for powder packaging, and the powder packaging equipment is usually metered by using a measuring cup and an inclined screw; in powder packaging equipment adopting an inclined screw for metering, the flowability of powder must not be too good, otherwise, metering cannot be completed; in addition, when the oblique screw is used for packing particles, the particles are crushed or the particles automatically flow out due to too large gaps of the screw, so that the metering cannot be completed, and the conventional particle packing equipment can only use a measuring cup for metering. In addition, whether the measuring cup and the inclined screw are used for packaging and metering, the following problems are faced: for small dose package weights below one gram, this is difficult to achieve, and small dose packages below 0.5 gram are essentially impossible to meter.
Summary of the invention
The first object of the invention is to provide a blanking mechanism which has a simple structure and can realize powder and particle metering.
The above object of the present invention is achieved by the following technical scheme:
The utility model provides a unloading mechanism, includes the hopper that connects gradually and forms material unloading passageway, defeated feed cylinder, ejection of compact funnel, wears to locate rotatable shaft form part in the material unloading passageway, and installs shaft form part one end and be located connect the material dish in the ejection of compact funnel, connect the material dish with there is adjustable clearance between the defeated feed cylinder. Through the rotation of the shaft-shaped part, materials can flow out from a material discharging channel, different gaps are arranged between the material receiving disc and the material conveying cylinder according to production specifications, and metering of powder and particles is achieved.
Further, the outlet area of the material conveying cylinder is smaller than the opening area of the material receiving disc.
Further, the plane formed by the openings of the receiving tray is perpendicular to the center line of the shaft-shaped component.
Further, an adjusting groove is formed in one end, provided with the material receiving disc, of the shaft-shaped component, and the material receiving disc can be adjusted in position along the axial direction of the shaft-shaped component through the adjusting groove. The receiving disc is used for adjusting the position along the axial direction of the screw rod through the adjusting groove, so that the range of the gap is changed, and metering of powder and particles is realized.
Further, an adjustable gap exists between the shaft-like component and the inner wall of the feed delivery cylinder. The gap between the shaft-shaped part and the inner wall of the material conveying cylinder is adjusted according to the production specification, so that the crushing of the granular materials can be avoided, the integrity of the granular materials is maintained, and the change of the properties of the granular materials after extrusion, such as solubility, density, fluidity and the like, is prevented.
Further, one end of the shaft-shaped component is connected with the stepping motor.
Further, the hopper comprises a hopper upper cover, and the hopper is detachably connected with the hopper upper cover.
Further, the shaft-shaped component is in a screw rod or a screw-like rod shape.
Further, a hopper connecting pipe is further arranged between the hopper and the material conveying cylinder, a discharge hole of the hopper is in butt joint with one end of the hopper connecting pipe, and the other end of the hopper connecting pipe is in butt joint with the material conveying cylinder.
Further, the inlet of the material conveying cylinder is funnel-shaped. The inlet of the material conveying cylinder is funnel-shaped, so that the collection of materials to the middle hole is facilitated, and the sufficient and stable material supply is maintained.
A second object of the present invention is to provide a multifunctional filling apparatus capable of filling powder and particles.
The multifunctional filling equipment comprises a machine table and a discharging mechanism arranged on the machine table, wherein the discharging mechanism is the discharging mechanism.
Further, when the filling apparatus is in an operating state, the center line of the shaft-like member is in a vertical direction.
According to the invention, as the material receiving disc is arranged at one end of the rotatable shaft-shaped part and positioned in the discharging funnel, an adjustable gap exists between the material receiving disc and the material conveying cylinder; through the rotation of the shaft-shaped part, the material can flow out of a material discharging channel, the material is thrown out by utilizing the centrifugal force generated by the rotation of a material receiving disc fixed on the shaft-shaped part, and a required gap is arranged between the material receiving disc and the material conveying cylinder according to the production specification, so that the metering and discharging of powder and particles are realized; an accuracy of 0.1 g can be achieved in terms of metering accuracy. And moreover, the stepping motor drives the shaft-shaped component to rotate and convey materials, and the stepping motor can precisely control the number of turns and the speed of rotation of the shaft-shaped component, so that the accuracy and the stability of the materials are ensured by controlling the material loading.
In addition, according to the production specification, the invention can also replace the material conveying cylinder or use a mode of adjusting the gap between the shaft-shaped part and the inner wall of the material conveying cylinder, so that the crushing of the granular material can be avoided, the integrity of the granular material is maintained, and the change of the properties of the extruded granular material, such as solubility, density, fluidity and the like, is prevented.
Description of the drawings
The invention will now be described by way of example and with reference to the accompanying drawings in which:
FIG. 1 is a schematic view of the filling device in a standby mode;
FIG. 2 is a schematic diagram of the working position of the blanking mechanism when the filling equipment performs filling operation;
FIG. 3 is a schematic diagram of the working position of the blanking mechanism of the filling equipment in the filling operation;
FIG. 4 is a schematic view of a partial explosion of the hopper assembly;
FIG. 5 is a schematic view of the overall structure of the hopper assembly;
FIG. 6 is a cross-sectional view of the hopper component;
FIG. 7 is a side view of the metering unit;
Fig. 8 is a side view of the screw.
Best mode for carrying out the invention
All of the features disclosed in this specification, or all of the steps in a method or process disclosed, may be combined in any combination, except for mutually exclusive features and/or steps.
Any feature disclosed in this specification (including any accompanying claims, abstract) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. That is, each feature is one example only of a generic series of equivalent or similar features, unless expressly stated otherwise.
Example 1
The multifunctional filling equipment shown in fig. 1 comprises a machine case (or machine table) 100, a blanking mechanism 200 arranged on the machine case 100, a roll cutting mechanism 300 for conveying raw materials of material packaging bags to be made into packaging bags, and a control electric box 400 for controlling the blanking mechanism 200 and the roll cutting mechanism 300 to be arranged at the side end of the machine case 100. An arc-shaped hollow bag making machine 500 is further arranged on the case 100, and the packaging bag generated by the slitting mechanism 300 finally moves to the position right below the bag making machine 500 (not shown in the figure). At this time, the filling apparatus in fig. 1 is in a standby state.
As shown in fig. 2, the discharging mechanism 200 includes a sliding member 210 for moving the discharging mechanism 200 in the front-rear direction (toward or away from the bag making machine 500), the sliding member 210 being mounted on the top end of the casing 100; a hopper member 5 for feeding the packaging bag; a support column 220 having one end connected to the hopper member 5; a hopper arm member 230 for rotating and/or moving up and down the hopper member 5 around the slide member 210, the hopper arm member 230 being provided at the upper end of the slide member 210 and connected to the other end of the support column 220. At this time, the discharging mechanism 200 of the filling device in fig. 2 is at a filling position for the packaging bag, and the expected discharging mechanism 200 can slide back and forth through the sliding component 210, so that a more accurate calibration position can be ensured, and the discharging hole of the discharging mechanism 200 can be aligned with the inlet of the bag making device 500, so that granular or powdery materials can be fed into the packaging bag.
As shown in fig. 2,3, and 4, the sliding member 210 includes a guide rail 211; a slider 212 slidably engaged with the guide rail 211; the upright post 213 is arranged on the slide block 212, and the upright post 213 is provided with a fastening handle 214 which can lock the sliding position of the upright post 213, so that the blanking mechanism 200 is prevented from sliding after calibrating the working position. The hopper arm member 230 includes a hopper arm 231, the hopper arm 231 being rotatably provided at an upper end of the upright 213; a height adjusting unit 232 which can move the hopper arm 231 in the up-down direction by rotation, the height adjusting unit 232 being provided in the hopper arm 231; the hand wheel 233, the hand wheel 233 is connected with the height adjusting unit 232, and the height adjusting unit 232 can be driven to rotate by rotating the hand wheel 233. A locking screw 234 for preventing rotation and up-and-down movement of the hopper arm 231 is provided at a lower end of the hopper arm 231, and the hopper arm 231 can be fixed to the upright 213 by the locking screw 234.
When the filling device needs to replace filled materials (pills, particles and powder) and clean residues in the hopper part 5, the hopper part 5 is moved out of the working position (namely, moved backwards) by sliding the sliding block part 210; unscrewing the locking screw 234, lifting the hopper part 5 by rotating the hand wheel 233, avoiding interference by the machine box when the hopper part 5 is removed; the hopper support arm 231 is rotated anticlockwise to 90 degrees, so that the hopper component 5 is driven to be completely separated from the working position, and the hopper component 5 is convenient to detach and clean.
The invention provides another operation station, namely canning of materials (pills, granules and powder). As shown in fig. 2 and 3, when the filling apparatus performs the filling operation, the hopper member 5 is displaced out of the operating position (i.e., moved backward) by the sliding of the slider member 210; loosening the lock screw 234 lifts the hopper member 5 by rotating the hand wheel 233 while rotating the hopper arms 231 to 180 counter-clockwise, thereby rotating the hopper member 5 to the rear of the chassis 100. At this time, the assembly line with functions of bottle sorting, cap up and the like can be arranged at the rear of the case 100 to realize filling automation. Aiming at the problem that the fixed installation of the traditional blanking mechanism is not beneficial to cleaning the material residues in the blanking mechanism, the invention improves the supporting mechanism of the blanking mechanism 200, so that the blanking mechanism 200 can be separated from the interference position (unfavorable for cleaning position) of the original working parts, thereby achieving the aim of facilitating cleaning the internal structure; meanwhile, when the blanking part 200 rotates 180 degrees to the rear of the case 100, the line production of canning can be realized, namely, one machine can realize the operation of two stations, thereby indirectly reducing the requirement of equipment on factory building space and improving the practicability of the equipment.
Example 2
As shown in fig. 2, 4 and 5, a blanking mechanism 200 includes a sliding member 210; support columns 220; a hopper arm member 230 provided at an upper end of the slide member 210, one end of the support column 220 being connected to the hopper arm member 230; and a hopper member 5 connected to the other end of the support column 220. Wherein, the hopper part 5 can be internally provided with granular or powdery materials, and the hopper part 5 can control the discharging speed of the materials.
The hopper assembly 5 includes a hopper upper cover 501, the hopper upper cover 501 being connected to the hopper arm assembly 230 by a support column 220; a hopper 502, wherein the hopper 502 is detachably connected with the hopper upper cover 501; a feed hopper 503, wherein the feed hopper 503 is arranged on the hopper upper cover 501; a step motor 504, wherein the step motor 504 is mounted on the hopper upper cover 501, and the output end of the step motor is penetrated in a through hole arranged on the hopper upper cover 501; a screw shaft 505, the screw shaft 505 being connected to an output of the stepper motor 504; and the metering unit is controlled to influence the blanking speed of the materials. A first limit groove 501a is formed in the hopper upper cover 501, a second limit groove 502a corresponding to the first limit groove 501a is formed in the hopper 502, and the hopper upper cover 501 and the hopper 502 are connected through the first limit groove 501a and the second limit groove 502a through bolts or studs.
As shown in fig. 4, 6 and 7, the metering unit includes a screw 506 (or other screw-like shaft-like member, and may be even a smooth shaft-like member, and the screw 506 may be integrally formed with the screw shaft 505, with the pitch of the screw or the spacing, height, etc. of the protrusions being set as required); a gap exists between the screw 506 and the feeding cylinder 507 (different gaps can be set according to the requirements of production specifications, and the gap setting mode can be that the feeding cylinder 507 is replaced or a gap adjusting mechanism is arranged); the receiving disc 508, the receiving disc 508 is installed at the lower end of the screw 506. The screw 506 is driven to rotate by the stepping motor 504, so that the material can flow out from a gap between the screw 506 and the material conveying cylinder 507, the existence of the gap can avoid crushing the granular material, the integrity of the granular material is maintained, and the change of the property of the granular material after being extruded, such as solubility, density, fluidity and the like, is prevented.
More specifically, the whole material conveying cylinder 507 is a hollow column body in an I shape, and the screw 506 penetrates out from the middle part of the material conveying cylinder 507. In order to stabilize the position of the feeding barrel 507, a hopper connecting pipe 509 may be further arranged on the discharge port of the hopper 502, and the upper end of the feeding barrel 507 is connected with the hopper connecting pipe 509; in order to facilitate the collection of materials to the middle hole and keep the supply of materials sufficient and stable, the interior of the material conveying cylinder 507 can be in a conical funnel shape, and a conical space with the same angle as the hopper connecting pipe 509 is formed; a discharging funnel 510 is arranged at the lower end of the material conveying barrel 507, and the discharging funnel 510 is in buckling connection with the material conveying barrel 507. An adjustable gap 511 exists between the receiving tray 508 and the feed cylinder 507.
In this embodiment, the stepping motor 504 drives the screw 506 to rotate to convey the material, the material is thrown out by centrifugal force generated by rotation of the receiving disc 508 fixed on the screw 506, and a required gap is arranged between the receiving disc and the conveying cylinder according to production specifications, so as to realize metering and discharging of powder and particles. The stepper motor 504 can precisely control the number of turns and the speed of the screw 506, so that the accuracy and stability of the material loading are ensured by controlling the material loading.
As shown in fig. 7 and 8, another technical feature of the metering unit is that an adjusting groove 506a is provided at the lower end of the screw 506, and the receiving disc 508 can adjust the position along the axial direction of the screw 506 through the adjusting groove 506 a. As shown in the figure, after the metering unit is installed, a gap 511 exists between the receiving disc 508 and the feeding barrel 507, and the receiving disc 508 adjusts the position along the axial direction of the screw 506 through the adjusting groove 506a, so that the size of the gap 511 is changed, and the particle size and the blanking speed of the material allowed to pass through are changed.
In short, the discharging mechanism 200 includes a hopper 502, a material delivering cylinder 507, a material discharging funnel 510, a rotatable shaft member penetrating through the material discharging channel, and a material receiving disc 508 installed at one end of the shaft member and located in the material discharging funnel 510, where an adjustable gap exists between the material receiving disc 508 and the material delivering cylinder 507. Since the receiving disc 508 is installed at one end of the rotatable shaft-shaped part and positioned in the discharging funnel 510, an adjustable gap exists between the receiving disc 508 and the feeding cylinder 507; through the rotation of the shaft-shaped part, the material can flow out of a material discharging channel, the material is thrown out by utilizing the centrifugal force generated by the rotation of the material receiving disc 508 fixed on the shaft-shaped part, and a required gap is arranged between the material receiving disc 508 and the material conveying cylinder 507 according to the production specification, so that the metering and discharging of powder and particles are realized; an accuracy of 0.1 g can be achieved in terms of metering accuracy. When the filling equipment is in a working state, the central line of the blanking mechanism (the shaft-shaped part) is in a vertical direction.
The above embodiments are merely for fully disclosing the present application, but not limiting the present application, and should be considered as the scope of the present disclosure based on the substitution of equivalent technical features of the inventive subject matter without creative work. The terms "right", "left", "upper", "lower" and the like in the present application are described in terms of orientations of the claimed subject matter under specific viewing angles for convenience in describing the structural positional relationship, and when the viewing angle of the claimed subject matter is changed, the terms also change, but the structural features are not substantially changed, and the terms are not used to limit the scope of the present application.
Claims (11)
1. The multifunctional filling equipment is characterized by comprising a machine table and a discharging mechanism arranged on the machine table, wherein the discharging mechanism comprises a hopper part, a sliding part and a hopper support arm part, the discharging mechanism comprises a hopper, a material conveying cylinder, a discharging funnel, a rotatable shaft-shaped part and a material receiving disc, the hopper, the material conveying cylinder and the discharging funnel are sequentially connected to form a material discharging channel, the rotatable shaft-shaped part penetrates through the material discharging channel, the material receiving disc is arranged at one end of the shaft-shaped part and is positioned in the discharging funnel, and an adjustable gap exists between the material receiving disc and the material conveying cylinder;
The sliding component is arranged at the top end of the machine table and can enable the blanking mechanism to move along the front-back direction, the hopper support arm component can enable the hopper component to rotate around the sliding component and/or move up and down, the hopper support arm component is arranged at the upper end of the sliding component and is connected with one end of a supporting column, the other end of the supporting column is connected with a hopper upper cover of the hopper component, and the hopper is detachably connected with the hopper upper cover;
The sliding part comprises a guide rail, a sliding block in sliding fit with the guide rail and a stand column arranged on the sliding block, and a fastening handle capable of locking the sliding position of the stand column is arranged on the stand column;
the hopper support arm component comprises a hopper support arm rotatably arranged at the upper end of the upright post, a height adjusting unit which enables the hopper support arm to move up and down through rotation, and a locking screw which prevents the hopper support arm from rotating and moving up and down;
the blanking mechanism can be at least positioned at the following three positions:
The discharging mechanism enables a discharging hole of the discharging mechanism to be aligned with an inlet of the bag making device through sliding of the sliding part;
The blanking mechanism moves backwards through the sliding part, and the hopper support arm rotates 180 degrees anticlockwise, so that the hopper part rotates to the rear of the machine table;
The blanking mechanism moves backwards through the sliding part, and the hopper support arm rotates anticlockwise by 90 degrees, so that the hopper part is completely separated from the working position.
2. The multi-function filling apparatus according to claim 1, wherein: the outlet area of the material conveying cylinder is smaller than the opening area of the material receiving disc.
3. The multi-function filling apparatus according to claim 1 or 2, wherein: the plane formed by the openings of the receiving tray is perpendicular to the center line of the shaft-shaped component.
4. The multi-function filling apparatus according to claim 1 or 2, wherein: the axial material receiving device is characterized in that an adjusting groove or a thread is formed in one end of the shaft-shaped part, where the material receiving disc is installed, and the position of the material receiving disc can be adjusted along the axial direction of the shaft-shaped part through the adjusting groove or the thread.
5. The multi-function filling apparatus according to claim 1 or 2, wherein: an adjustable gap exists between the shaft-shaped part and the inner wall of the material conveying cylinder.
6. The multi-function filling apparatus according to claim 1 or 2, wherein: the inlet of the material conveying cylinder is funnel-shaped.
7. The multi-function filling apparatus according to claim 1 or 2, wherein: a hopper connecting pipe is further arranged between the hopper and the material conveying cylinder, a discharge hole of the hopper is in butt joint with one end of the hopper connecting pipe, and the other end of the hopper connecting pipe is in butt joint with the material conveying cylinder.
8. The multi-function filling apparatus according to claim 1 or 2, wherein: the shaft-shaped component is in a screw rod or a screw-like rod shape.
9. The multi-function filling apparatus according to claim 1 or 2, wherein: one end of the shaft-shaped component is connected with the stepping motor.
10. The multi-function filling apparatus according to claim 1 or 2, wherein: the hopper comprises a hopper upper cover, and the hopper is detachably connected with the hopper upper cover.
11. A multi-function filling apparatus according to claim 1, wherein the centerline of the shaft-like member is in a vertical direction when the filling apparatus is in an operating state.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810553645.6A CN108674702B (en) | 2018-05-31 | 2018-05-31 | Unloading mechanism and multifunctional filling equipment |
Applications Claiming Priority (1)
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CN201810553645.6A CN108674702B (en) | 2018-05-31 | 2018-05-31 | Unloading mechanism and multifunctional filling equipment |
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CN108674702A CN108674702A (en) | 2018-10-19 |
CN108674702B true CN108674702B (en) | 2024-05-28 |
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CN201810553645.6A Active CN108674702B (en) | 2018-05-31 | 2018-05-31 | Unloading mechanism and multifunctional filling equipment |
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Families Citing this family (2)
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CN116803848B (en) * | 2023-08-28 | 2023-11-28 | 广东环一智造科技有限公司 | Powder, granule material's unloader convenient to wash |
CN116902326B (en) * | 2023-09-13 | 2024-04-19 | 广东环一智造科技有限公司 | Dismantle convenient unloader |
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CN203958638U (en) * | 2014-05-21 | 2014-11-26 | 黄山市丹顿医疗器械有限公司 | A kind of automatic powder wrapping machine |
CN204341419U (en) * | 2014-12-19 | 2015-05-20 | 安徽颐源高科有限公司 | A kind of powder metering device for filling |
CN206620667U (en) * | 2017-03-27 | 2017-11-10 | 厦门理工学院 | Pet feeding adding material device |
CN208325676U (en) * | 2018-05-31 | 2019-01-04 | 珠海瑞创科技发展有限公司 | A kind of cutting agency and multi-functional stowage unit |
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