CN108673075A - A kind of processing method of three teeth non-working surface lathe tool - Google Patents
A kind of processing method of three teeth non-working surface lathe tool Download PDFInfo
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- CN108673075A CN108673075A CN201810490664.9A CN201810490664A CN108673075A CN 108673075 A CN108673075 A CN 108673075A CN 201810490664 A CN201810490664 A CN 201810490664A CN 108673075 A CN108673075 A CN 108673075A
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- processing method
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- cutter
- working surface
- milling
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/28—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools
- B23P15/30—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass cutting tools lathes or like tools
Abstract
A kind of processing method of three teeth non-working surface lathe tool, it is related to a kind of lathe tool processing method.The present invention solves the problems, such as the processing method currently without dedicated three teeth non-working surface lathe tool.Rough forging；Blank milling；Trim line on the right side of cutter hub is drawn on cuboid upper surface in step 2 after milling；Shape on the right side of Milling Process cutter hub；Milling Process cutter hub left upper portion step surface, Milling Process shoulder section lower both sides chamfering；Step 6: heat treatment；Blasting treatment；It is ground tool bit part and each face of shank portion, 1.5mm step horizontal planes is ground, then goes magnetic treatment；It is ground the vertical plane of 1.5mm step surfaces；The relief angle of wire cutting tool bit part molded line and each portion's relief angle, molded line left part is 2 °, and the relief angle of molded line right part is 6 °, the vertical plane of 1.5mm step surfaces, linear cutter molded line part rake face in wire cutting step 9.The present invention is for processing three tooth non-working surface lathe tools.
Description
Technical field
The present invention relates to a kind of processing methods of lathe tool, and in particular to a kind of processing method of three teeth non-working surface lathe tool.
Background technology
The cutter used in molded line roughing is three tooth non-working surface lathe tools, and the three teeth non-working surface lathe tool is by tooth form sword
Portion, shoulder and shank section composition, in order to fabricate three tooth non-working surface lathe tools, need develop processing inclined drill jig technique side
Case.
To sum up, currently without the processing method of dedicated three teeth non-working surface lathe tool.
Invention content
The present invention is the processing method solved the problems, such as currently without dedicated three teeth non-working surface lathe tool, and then is provided
A kind of processing method of three teeth non-working surface lathe tool.
The present invention adopts the technical scheme that solve above-mentioned technical problem：
The processing method of the three tooth non-working surface lathe tools of the present invention is realized according to following steps：
Step 1: rough forging：Forging blank size is the cuboid of 130mm × 32mm × 210mm；
Step 2: Milling Process：Forging blank in step 1 is subjected to milling, size is 130mm × 27mm after milling
The cuboid of × 204mm；
Step 3: scribing by bench worker：Trim line on the right side of cutter hub is drawn on cuboid upper surface in step 2 after milling；
Step 4: Milling Process：Line made allowance 2mm, cutter hub are pressed in shape on the right side of Milling Process cutter hub, cutter head wire cutting part
2 × 45 ° of right side tail portion chamfering；
Step 5: Milling Process：Milling Process cutter hub left upper portion step surface, step surface height are 1.5mm, and step surface is long
Spend high-volume 2~3mm, Milling Process shoulder section lower both sides chamfering；
Step 6: heat treatment：HRC67~69 of hardening are carried out to tool bit part, to shank portion harden HRC40~
45；
Step 7: blasting treatment：Blasting treatment is carried out to the cutter hub after hardening in step 6；
Step 8: flat surface grinding：It is ground tool bit part and each face of shank portion, is ground 1.5mm step horizontal planes, ensures phase
The opposite depth of parallelism is 0.01, and the verticality of adjacent surface is 0.01, then goes magnetic treatment；
Step 9: cutter sharpener is ground：It is ground the vertical plane of 1.5mm step surfaces；
Step 10: wire cutting machine tool is processed：Wire cutting tool bit part molded line and each portion's relief angle, the relief angle of molded line left part
It it is 2 °, the relief angle of molded line right part is 6 °, 2 × 2 undercut of wire cutting, and 1.5mm step surfaces is vertical in wire cutting step 9
Face ensures that the depth of parallelism is 0.01, and verticality 0.01, tool bit part size is 51.52 ± 0.015, two side tool of wire cutting cutter hub
Shoulder portion；
Step 11: linear cutter molded line part rake face, goes rake face surplus；
Step 12: cutter sharpener is ground：It is ground 14 ° of rake face anterior angle, is reserved along cutting edge rake face front end is contour
0.2mm lands grind parts of tooth relief angle, increase 14 ° of relief angle；
Step 13: cutter sharpener is ground：Grinding positioning metafacial angle, grinding cutter end surface；
Step 14: cutting tool dulling is handled；
Step 15: laser inscription：Icking tool has figure number and date of manufacture；
Step 16: each side deburring, sharp edge is blunt, packaging.
Further, the material of forging blank is M42 high-speed steel in step 1.
Further, the HRC68 that hardens is carried out to tool bit part in step 6.
Further, HRC41~44 of hardening are carried out to shank portion in step 6.
Further, HRC42~43 of hardening are carried out to shank portion in step 6.
Further, milling cutter shoulder portion lower part both sides chamfering in step 5, left side chamfering are 20 °, and right side chamfering is
30°。
Further, it is 6 ° that positioning surface relief angles are ground in step 13, and grinding cutter end surface inclination angle is 6 °.
The present invention has the advantages that compared with prior art：
The processing method of the three tooth non-working surface lathe tools of the present invention realizes the processing of three tooth non-working surface lathe tools, passes through this
Three tooth non-working surface lathe tool using effects of the processing method production of three tooth non-working surface lathe tools of invention are good, and service life is long；
The processing method process of the three tooth non-working surface lathe tools of the present invention is simple, easy to operate, to improve processing effect
Rate, processing efficiency improve 10% or more.
Description of the drawings
Fig. 1 is the front view of the processing method of the three tooth non-working surface lathe tools of the present invention；
Fig. 2 is the vertical view of Fig. 1；
Fig. 3 is the left view of Fig. 1；
Fig. 4 is tool bit part profile processing enlarged drawing in the specific embodiment of the invention one.
Specific implementation mode
Specific implementation mode one：As shown in figures 1-4, the processing method of three tooth non-working surface lathe tools described in present embodiment
It is to be realized according to following steps：
Step 1: rough forging：Forging blank size is the cuboid of 130mm × 32mm × 210mm；
Step 2: Milling Process：Forging blank in step 1 is subjected to milling, size is 130mm × 27mm after milling
The cuboid of × 204mm；
Step 3: scribing by bench worker：Trim line on the right side of cutter hub is drawn on cuboid upper surface in step 2 after milling；
Step 4: Milling Process：Line made allowance 2mm, cutter hub are pressed in shape on the right side of Milling Process cutter hub, cutter head wire cutting part
2 × 45 ° of right side tail portion chamfering；
Step 5: Milling Process：Milling Process cutter hub left upper portion step surface, step surface height are 1.5mm, and step surface is long
Spend high-volume 2~3mm, Milling Process shoulder section lower both sides chamfering；
Step 6: heat treatment：HRC67~69 of hardening are carried out to tool bit part, to shank portion harden HRC40~
45；
Step 7: blasting treatment：Blasting treatment is carried out to the cutter hub after hardening in step 6；
Step 8: flat surface grinding：It is ground tool bit part and each face of shank portion, is ground 1.5mm step horizontal planes, ensures phase
The opposite depth of parallelism is 0.01, and the verticality of adjacent surface is 0.01, then goes magnetic treatment；
Step 9: cutter sharpener is ground：It is ground the vertical plane of 1.5mm step surfaces；
Step 10: wire cutting machine tool is processed：Wire cutting tool bit part molded line and each portion's relief angle, the relief angle of molded line left part
It it is 2 °, the relief angle of molded line right part is 6 °, 2 × 2 undercut of wire cutting, and 1.5mm step surfaces is vertical in wire cutting step 9
Face ensures that the depth of parallelism is 0.01, and verticality 0.01, tool bit part size is 51.52 ± 0.015, two side tool of wire cutting cutter hub
Shoulder portion；
Step 11: linear cutter molded line part rake face, goes rake face surplus；
Step 12: cutter sharpener is ground：It is ground 14 ° of rake face anterior angle, is reserved along cutting edge rake face front end is contour
0.2mm lands grind parts of tooth relief angle, increase 14 ° of relief angle；
Step 13: cutter sharpener is ground：Grinding positioning metafacial angle, grinding cutter end surface；
Step 14: cutting tool dulling is handled；
Step 15: laser inscription：Icking tool has figure number and date of manufacture；
Step 16: each side deburring, sharp edge is blunt, packaging.
It is physically crossing before Milling Process in step 3, is being to be unlikely to make to process to the layout line when Milling Process
At mistake.
In step 1 to step 5 be roughing, needed in cutter hub large area remove part it is complete before the heat treatment
At after heat treatment, cutter hub hardness increases, and so that difficulty of processing is improved, therefore Milling Process is put before the heat treatment.
Wire cutting machine tool is discharged by molybdenum filament in step 10, carries out cutting entity, and for the workpiece of molded line complexity, most
Good processing method is exactly linear cutter, and the three tooth non-working surface lathe tools that the present invention processes, cutting edge part is by circular arc straight line
Complicated molded line is constituted, only wire cutting could be completed.
Wedge angle can be formed in step 12 between rake face and flank, if not staying 0.2mm lands, work is processed in lathe tool
Wedge angle will collapse tooth at once when part, damage, stay land be in order to make cutter prolong the service life, if land is wide, Jiu Huishi
Lathe tool cutting edge is too blunt, and turning effect is bad, and land is narrow, loses the effect for staying land, thus select margin width for
0.2mm, it is in order to which in turning, flank will not interfere with workpiece to increase relief angle.
Specific implementation mode two：The material of forging blank is M42 high-speed steel in present embodiment step 1.So operation,
Meet the requirement of three tooth non-working surface lathe tool material materials.Other compositions and connection relation are same as the specific embodiment one.
Specific implementation mode three：The HRC68 that hardens is carried out to tool bit part in present embodiment step 6.So operation, can
To increase tool bit part hardness, extend the service life of tool bit part, it is indeformable during guarantee tool bit part use.Other groups
At and connection relation it is the same as one or two specific embodiments.
Specific implementation mode four：HRC41~44 of hardening are carried out to shank portion in present embodiment step 6.So behaviour
Make, shank portion hardness can be increased, extends the service life of shank portion, it is indeformable during guarantee shank portion use.
Other compositions and connection relation are the same as the specific implementation mode 3.
Specific implementation mode five：HRC42~43 of hardening are carried out to shank portion in present embodiment step 6.So behaviour
Make, shank portion hardness can be increased, extends the service life of shank portion, it is indeformable during guarantee shank portion use.
Other compositions and connection relation are identical as specific implementation mode five.
Specific implementation mode six：As shown in figure 3, milling cutter shoulder portion lower part both sides chamfering in present embodiment step 5,
Left side chamfering is 20 °, and right side chamfering is 30 °.So operation, Milling Process are put before the heat treatment, and large area is needed in cutter hub
The part of removal is completed before the heat treatment, easy to process.Other compositions and connection relation and specific implementation mode one, two, four
Or five is identical.
Specific implementation mode seven：As shown in figure 4, it is 6 ° that positioning surface relief angles are ground in present embodiment step 13,
Grinding cutter end surface inclination angle is 6 °.So operation reduces location area, it is fixed to improve since 6 ° of relief angles being arranged at positioning surface
Position precision.Other compositions and connection relation are identical as specific implementation mode six.
Claims (7)
1. a kind of processing method of three teeth non-working surface lathe tool, it is characterised in that the processing method of the three teeth non-working surface lathe tool
It is to be realized according to following steps：
Step 1: rough forging：Forging blank size is the cuboid of 130mm × 32mm × 210mm；
Step 2: Milling Process：By in step 1 forging blank carry out milling, after milling size be 130mm × 27mm ×
The cuboid of 204mm；
Step 3: scribing by bench worker：Trim line on the right side of cutter hub is drawn on cuboid upper surface in step 2 after milling；
Step 4: Milling Process：Line made allowance 2mm, cutter hub right side are pressed in shape on the right side of Milling Process cutter hub, cutter head wire cutting part
2 × 45 ° of tail portion chamfering；
Step 5: Milling Process：Milling Process cutter hub left upper portion step surface, step surface height are 1.5mm, and step surface length is put
Measure 2~3mm, Milling Process shoulder section lower both sides chamfering；
Step 6: heat treatment：HRC67~69 of hardening are carried out to tool bit part, HRC40~45 of hardening are carried out to shank portion；
Step 7: blasting treatment：Blasting treatment is carried out to the cutter hub after hardening in step 6；
Step 8: flat surface grinding：It is ground tool bit part and each face of shank portion, is ground 1.5mm step horizontal planes, ensures opposite face
The depth of parallelism is 0.01, and the verticality of adjacent surface is 0.01, then goes magnetic treatment；
Step 9: cutter sharpener is ground：It is ground the vertical plane of 1.5mm step surfaces；
Step 10: wire cutting machine tool is processed：Wire cutting tool bit part molded line and each portion's relief angle, the relief angle of molded line left part are
2 °, the relief angle of molded line right part is 6 °, 2 × 2 undercut of wire cutting, the vertical plane of 1.5mm step surfaces in wire cutting step 9,
Ensure that the depth of parallelism is 0.01, verticality 0.01, tool bit part size is 51.52 ± 0.015, wire cutting cutter hub both sides shoulder portion
Point；
Step 11: linear cutter molded line part rake face, goes rake face surplus；
Step 12: cutter sharpener is ground：It is ground 14 ° of rake face anterior angle, 0.2mm is reserved along cutting edge rake face front end is contour
Land grinds parts of tooth relief angle, increases 14 ° of relief angle；
Step 13: cutter sharpener is ground：Grinding positioning metafacial angle, grinding cutter end surface；
Step 14: cutting tool dulling is handled；
Step 15: laser inscription：Icking tool has figure number and date of manufacture；
Step 16: each side deburring, sharp edge is blunt, packaging.
2. the processing method of three teeth non-working surface lathe tool according to claim 1, it is characterised in that forge base in step 1
The material of material is M42 high-speed steel.
3. the processing method of three teeth non-working surface lathe tool according to claim 1 or 2, it is characterised in that knife in step 6
Head point carries out the HRC68 that hardens.
4. the processing method of three teeth non-working surface lathe tool according to claim 3, it is characterised in that handle of a knife in step 6
Part carries out HRC41~44 of hardening.
5. the processing method of three teeth non-working surface lathe tool according to claim 4, it is characterised in that handle of a knife in step 6
Part carries out HRC42~43 of hardening.
6. the processing method of three tooth non-working surface lathe tools according to claim 1,2,4 or 5, it is characterised in that in step 5
Milling cutter shoulder portion lower part both sides chamfering, left side chamfering are 20 °, and right side chamfering is 30 °.
7. the processing method of three teeth non-working surface lathe tool according to claim 6, it is characterised in that be ground in step 13
Positioning surface relief angles are 6 °, and grinding cutter end surface inclination angle is 6 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810490664.9A CN108673075A (en) | 2018-05-21 | 2018-05-21 | A kind of processing method of three teeth non-working surface lathe tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810490664.9A CN108673075A (en) | 2018-05-21 | 2018-05-21 | A kind of processing method of three teeth non-working surface lathe tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108673075A true CN108673075A (en) | 2018-10-19 |
Family
ID=63807348
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810490664.9A Pending CN108673075A (en) | 2018-05-21 | 2018-05-21 | A kind of processing method of three teeth non-working surface lathe tool |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794739A (en) * | 2019-02-24 | 2019-05-24 | 江苏扬碟钻石工具有限公司 | A kind of lathe tool processing technology with long service life |
| CN109894639A (en) * | 2019-04-25 | 2019-06-18 | 哈尔滨汽轮机厂有限责任公司 | A kind of lathe tool and its processing method for processing groove |
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| EP0925863A3 (en) * | 1997-12-16 | 2002-01-16 | Daishowa Seiki Co., Ltd. | Throw-away tip, manufacturing method and throw-away type cutter |
| CN201815675U (en) * | 2010-10-22 | 2011-05-04 | 上海瑞尔实业有限公司 | PCD moulding step cutting tool for processing aluminum alloy |
| CN103447786A (en) * | 2013-09-18 | 2013-12-18 | 沈阳飞机工业（集团）有限公司 | Machining process of formed turning tool |
| CN104308484A (en) * | 2014-10-15 | 2015-01-28 | 湖南大学 | Precise tangential feeding prism body forming turning tool manufacturing method and turning tool |
| CN106271492A (en) * | 2016-08-31 | 2017-01-04 | 马鞍山市恒泰重工机械有限公司 | A kind of broken limit cutter machining method of curved edge |
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2018
- 2018-05-21 CN CN201810490664.9A patent/CN108673075A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0925863A3 (en) * | 1997-12-16 | 2002-01-16 | Daishowa Seiki Co., Ltd. | Throw-away tip, manufacturing method and throw-away type cutter |
| CN201815675U (en) * | 2010-10-22 | 2011-05-04 | 上海瑞尔实业有限公司 | PCD moulding step cutting tool for processing aluminum alloy |
| CN103447786A (en) * | 2013-09-18 | 2013-12-18 | 沈阳飞机工业（集团）有限公司 | Machining process of formed turning tool |
| CN104308484A (en) * | 2014-10-15 | 2015-01-28 | 湖南大学 | Precise tangential feeding prism body forming turning tool manufacturing method and turning tool |
| CN106271492A (en) * | 2016-08-31 | 2017-01-04 | 马鞍山市恒泰重工机械有限公司 | A kind of broken limit cutter machining method of curved edge |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109794739A (en) * | 2019-02-24 | 2019-05-24 | 江苏扬碟钻石工具有限公司 | A kind of lathe tool processing technology with long service life |
| CN109894639A (en) * | 2019-04-25 | 2019-06-18 | 哈尔滨汽轮机厂有限责任公司 | A kind of lathe tool and its processing method for processing groove |
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Application publication date: 20181019 |