CN108667232A - Coiled strip stick and the motor slot wedge mould pressing process in a kind of motor slot wedge mould pressing process - Google Patents

Coiled strip stick and the motor slot wedge mould pressing process in a kind of motor slot wedge mould pressing process Download PDF

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Publication number
CN108667232A
CN108667232A CN201810756216.9A CN201810756216A CN108667232A CN 108667232 A CN108667232 A CN 108667232A CN 201810756216 A CN201810756216 A CN 201810756216A CN 108667232 A CN108667232 A CN 108667232A
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China
Prior art keywords
slot wedge
coiled strip
motor slot
pressing process
mould pressing
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CN201810756216.9A
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CN108667232B (en
Inventor
史红岩
罗赞才
李纬
吴利平
杨扬
陈可
袁凯
匡萱
陈佳龙
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Guangyuan Sci & Tech Zhuzhou Electric Locomotive LLC
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Guangyuan Sci & Tech Zhuzhou Electric Locomotive LLC
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Priority to CN201810756216.9A priority Critical patent/CN108667232B/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/0018Applying slot closure means in the core; Manufacture of slot closure means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B29C51/26Component parts, details or accessories; Auxiliary operations
    • B29C51/46Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C71/00After-treatment of articles without altering their shape; Apparatus therefor
    • B29C71/02Thermal after-treatment

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)

Abstract

The invention discloses the coiled strip sticks and the motor slot wedge mould pressing process in a kind of motor slot wedge mould pressing process, and wherein coiled strip stick includes cylindric coiled strip stick ontology, the diameter of phi of coiled strip stick ontologyStickMeet formula:Wherein, ΦsFor the circular diameter being converted by motor slot wedge perimeter of section;One end of coiled strip stick ontology opens up the groove for sized glass cloth to be clamped;It is connected with handle on coiled strip stick ontology.The present invention can quickly determine the optimum diameter of coiled strip stick, and determine the corresponding best molding parameters of adhesive plaster in unlike material bismaleimide, production efficiency is high, it is good to be molded prepared motor slot wedge apparent mass, surface is without groove, fold or resin side, high mechanical strength, thermal stability are good.

Description

Coiled strip stick and the motor slot wedge mould pressing process in a kind of motor slot wedge mould pressing process
Technical field
The invention belongs to motor slot wedge mould pressing process technical field, more particularly to the volume in a kind of motor slot wedge mould pressing process Charge bar and the motor slot wedge mould pressing process.
Background technology
With the continuous development of China's electric locomotive cause, the performance of locomotive traction motor is higher and higher, thus to traction The requirement of motor insulating products is also higher and higher.Important component of the motor slot wedge as fixed traction electrical-coil, except requirement tool Have outside corresponding insulation grade anti-corrosion, more should be ensured that with higher mechanical strength and geometric dimension.If electrode slot wedge has Quality problems, it is likely that the powerful centrifugal force generated under high temperature and high speed by motor is thrown away, cause electric machine chamber-sweeping it is serious after Fruit.Analyzed from slot wedge stress, slot wedge in the operating condition, mainly by lateral bending and shear stress, stress destruction Position is the both sides angle faces for concentrating on slot wedge along longitudinal direction mostly.
Currently, there are two types of production technologies for motor slot wedge:(1) plank grinds slot wedge, has this manufacture craft to be made Motor slot wedge, since lateral glass fibre is rubbed, to reduce the strengthening action of glass fibre;(2) molded wedge, will be upper The winding of glue glass cloth ensure that the continuity of electrode slot wedge transverse fiber at cylindric compression molding, enhance the transverse direction of slot wedge Intensity, thus be used widely.
The main technologic parameters for influencing the motor slot wedge mechanical strength that mould pressing process is made have:(1) coiled strip stick diameter; (2) molding pressure;(3) molding temperature;(4) clamp time;(5) heat treatment temperature and time.
Influence of the coiled strip stick diameter to molded wedge is as follows:(1) it when the diameter of coiled strip stick is excessive, is rubbed with the hands with coiled strip stick The drum diameter for rolling up the formation of sized glass cloth will be bigger than normal, after cylinder is put into mold cavity, since the perimeter of cylinder is more than mold Cavity perimeter of section can form groove or fold, as shown in Figure 1 after molding on slot wedge surface.(2) when the diameter of coiled strip stick is too small When, the drum diameter for rubbing volume sized glass cloth formation with the hands with coiled strip stick will be less than normal, after cylinder is put into mold cavity, due to cylinder Perimeter is less than mold cavity perimeter of section, can form resin side in slot wedge side angle faces after molding, it is laterally curved to seriously affect slot wedge Qu Qiangdu, as shown in Figure 2.
Currently, it is less to the research of motor slot wedge mould pressing process in the prior art, all it is to be chosen roughly according to working experience Coiled strip stick diameter, and molding pressure, molding temperature, clamp time, heat treatment temperature and time are rule of thumb controlled, thus be molded Prepared motor slot wedge apparent mass is poor, and surface generally all has groove, fold or resin side, and mechanical strength is low, and heat is steady Qualitative difference.
Invention content
It is an object of the present invention in view of the above shortcomings of the prior art, provide in a kind of motor slot wedge mould pressing process Coiled strip stick and the motor slot wedge mould pressing process can quickly determine the optimum diameter of coiled strip stick, and determine that unlike material span comes The corresponding best molding parameters of adhesive plaster on acid imide, production efficiency is high, is molded prepared motor slot wedge apparent mass Good, surface is without groove, fold or resin side, high mechanical strength, and thermal stability is good.
In order to solve the above technical problems, the technical solution adopted in the present invention is:
A kind of coiled strip stick in motor slot wedge mould pressing process, including cylindric coiled strip stick ontology are structurally characterized in that described The diameter of phi of coiled strip stick ontologyStickMeet formula:Wherein, ΦsTo be converted by motor slot wedge perimeter of section At circular diameter, Φs× π=motor slot wedge perimeter of section.
When the diameter of coiled strip stick ontology meets above-mentioned formula, the diameter of coiled strip stick ontology is most suitable, and surface is without groove, pleat Wrinkle or resin side, it is high-quality.Operating personnel can be directly according to the suitable coiled strip stick of formula fast selecting, and work efficiency is high.
Further, one end of coiled strip stick ontology opens up the groove for sized glass cloth to be clamped.
Further, the handle convenient for holding is connected on the coiled strip stick ontology.
The thickness of the groove is 0.2~0.4mm as a preferred method,.
Based on the same inventive concept, the present invention also provides a kind of motor slot wedge mould pressing process, including:
Sized glass cloth is cut into the size of needs according to slot wedge length and weight by step 1;
Sized glass cloth bag is rolled into cylinder by step 2 with coiled strip stick;
Step 3 is suppressed, demoulded and is heat-treated to cylinder successively;
Its main feature is that in the step 2, using the coiled strip stick in the motor slot wedge mould pressing process by sized glass cloth Winding is at cylinder.
As a preferred method, in the step 2, sized glass cloth is adhesive plaster in bismaleimide.
As the first preferred embodiment, in bismaleimide in adhesive plaster:Volatile content≤1.5%, resin content are 33%~42%, insoluble resin content≤10%;In the step 3, clamp time is 8~10min/mm;Molding temperature is 190~200 DEG C;Three step gradients of molding pressure point are forced into 25 ± 5MPa/cm2;In molding 30~50s final vacuum hot pressing; 3~6h is heat-treated at 220 DEG C.
As second of preferred embodiment, in bismaleimide in adhesive plaster:Volatile content≤1.5%, resin content are 33%~42%, insoluble resin content is 10%~20%;In the step 3, clamp time is 8~10min/mm;Molding Temperature is 190~200 DEG C;Three step gradients of molding pressure point are forced into 25 ± 5MPa/cm2;In molding 20~40s final vacuums heat Pressure;3~6h is heat-treated at 220 DEG C.
As the third preferred embodiment, in bismaleimide in adhesive plaster:Volatile content≤1.5%, resin content are 30%~40%, insoluble resin content is 20%~30%;In the step 3, clamp time is 5~8min/mm;Molding Temperature is 200~210 DEG C;By molding pressure, gradient is forced into 30 ± 5MPa/cm in two steps2;In molding 10~30s final vacuums heat Pressure;3~6h is heat-treated at 220 DEG C.
As the 4th kind of preferred embodiment, in bismaleimide in adhesive plaster:Volatile content≤1.5%, resin content are 36%~42%, insoluble resin content is 30%~40%;In the step 3, clamp time is 5~8min/mm;Molding Temperature is 190~210 DEG C;By molding pressure, gradient is forced into 30 ± 5MPa/cm in two steps2;In molding 5~20s final vacuums heat Pressure;3~6h is heat-treated at 220 DEG C.
Inventor by being found after a large amount of process certification, the fugitive constituent of adhesive plaster in bismaleimide, resin content, can This three indexs of soluble resin content are not isolated, mutually restrict, and the present invention explores unlike material span and carrys out acyl The corresponding best molding parameters of adhesive plaster on imines, it is good to be molded prepared motor slot wedge apparent mass, surface without groove, Fold or resin side, high mechanical strength, thermal stability are good.
Compared with prior art, the present invention can quickly determine the optimum diameter of coiled strip stick, and determine unlike material span Carry out the corresponding best molding parameters of adhesive plaster on acid imide, production efficiency is high, is molded the apparent matter of prepared motor slot wedge It measures, surface is without groove, fold or resin side, high mechanical strength, and thermal stability is good.
Description of the drawings
Fig. 1 is the cross-sectional view of motor slot wedge when coiled strip stick diameter is excessive.
Fig. 2 is the cross-sectional view of motor slot wedge when coiled strip stick diameter is too small.
Fig. 3 is the coiled strip stick structural schematic diagram used in motor slot wedge mould pressing process of the present invention.
Fig. 4 is the left view of Fig. 3.
Wherein, 1 is coiled strip stick ontology, and 101 be groove, and 2 be handle.
Specific implementation mode
As shown in Figure 3 and Figure 4, the coiled strip stick in motor slot wedge mould pressing process includes cylindric coiled strip stick ontology, the volume The diameter of phi of charge bar ontologyStickMeet formula:Wherein, ΦsTo be converted by motor slot wedge perimeter of section Circular diameter, electrode slot wedge perimeter of section is the perimeter of section of mold cavity used.Φs× π=motor slot wedge section week It is long.
One end of coiled strip stick ontology opens up the groove for sized glass cloth to be clamped.With wire cutting open channels, the groove Thickness be 0.2~0.4mm.
It is connected with handle on the coiled strip stick ontology.
Motor slot wedge mould pressing process provided by the invention, including:
Sized glass cloth is cut into the size of needs according to slot wedge length and weight by step 1;
Sized glass cloth bag is rolled into cylinder by step 2 with coiled strip stick;
Step 3 is suppressed, demoulded and is heat-treated to cylinder successively;
In the step 2, sized glass cloth bag is rolled into circle using the coiled strip stick in the motor slot wedge mould pressing process Cylinder.
In the step 2, sized glass cloth is adhesive plaster in bismaleimide.
The corresponding molding parameters of adhesive plaster are as follows in the bismaleimide of unlike material:
1. in bismaleimide in adhesive plaster:Volatile content≤1.5%, resin content be 33%~42%, it is insoluble Resin content≤10%;In the step 3, clamp time is 8~10min/mm;Molding temperature is 190~200 DEG C;It will molding Three step gradients of pressure point are forced into 25 ± 5MPa/cm2;In molding 30~50s final vacuum hot pressing;At 220 DEG C heat treatment 3~ 6h。
2. in bismaleimide in adhesive plaster:Volatile content≤1.5%, resin content be 33%~42%, it is insoluble Resin content is 10%~20%;In the step 3, clamp time is 8~10min/mm;Molding temperature is 190~200 DEG C; Three step gradients of molding pressure point are forced into 25 ± 5MPa/cm2;In molding 20~40s final vacuum hot pressing;At 220 DEG C at heat Manage 3~6h.
3. in bismaleimide in adhesive plaster:Volatile content≤1.5%, resin content be 30%~40%, it is insoluble Resin content is 20%~30%;In the step 3, clamp time is 5~8min/mm;Molding temperature is 200~210 DEG C; By molding pressure, gradient is forced into 30 ± 5MPa/cm in two steps2;In molding 10~30s final vacuum hot pressing;At 220 DEG C at heat Manage 3~6h.
4. in bismaleimide in adhesive plaster:Volatile content≤1.5%, resin content be 36%~42%, it is insoluble Resin content is 30%~40%;In the step 3, clamp time is 5~8min/mm;Molding temperature is 190~210 DEG C; By molding pressure, gradient is forced into 30 ± 5MPa/cm in two steps2;In molding 5~20s final vacuum hot pressing;It is heat-treated at 220 DEG C 3~6h.
Specifically, the span that be 1% with volatile content, resin content 35%, insoluble resin content are 18% comes On acid imide for adhesive plaster, slot wedge mould pressing process is as follows:
(1) material, weighing are cut out:Sized glass cloth is cut into the size of needs according to slot wedge length and weight;
(2) it rolls:Suitable coiled strip stick is selected according to coiled strip stick diameter calculation formula, with coiled strip stick by bismaleimide Upper adhesive plaster heats on tablet equably winding into cylinder at 100~140 DEG C;
(3) it suppresses:Rolled cylinder is put into the mold cavity of preheating, upper mold is got togather, is placed on hydraulic press electric heating The center of plate lower part, opening hydraulic press makes the top board of hydraulic press touch mould upper surface, in the case that non-pressurized, Pressurized deflation 3-8 times immediately divides the pressurization of three step gradients, pressure is checked in pressurization in the case that without apparent excessive glue after preheating 30s Table numerical value after process stipulation pressure to be achieved, stops pressurization, and kept the temperature, pressurize;
(4) it demoulds:After product reaches regulation heat preservation, dwell time, you can product is taken out in release demoulding, removes excessive glue Side;
(5) it is heat-treated:Slot wedge is put into baking oven, 3~6h is kept the temperature after being gradually heated to 220 DEG C from room temperature.
The embodiment of the present invention is described with above attached drawing, but the invention is not limited in above-mentioned specific Embodiment, the above mentioned embodiment is only schematical, rather than limitation, those skilled in the art Under the inspiration of the present invention, without breaking away from the scope protected by the purposes and claims of the present invention, it can also make very much Form, within these are all belonged to the scope of protection of the present invention.

Claims (10)

1. the coiled strip stick in a kind of motor slot wedge mould pressing process, including cylindric coiled strip stick ontology, which is characterized in that the coiled strip The diameter of phi of stick ontologyStickMeet formula:Wherein, ΦsIt is converted by motor slot wedge perimeter of section Circular diameter, Φs× π=motor slot wedge perimeter of section.
2. the coiled strip stick in motor slot wedge mould pressing process as described in claim 1, which is characterized in that one end of coiled strip stick ontology Open up the groove for sized glass cloth to be clamped.
3. the coiled strip stick in motor slot wedge mould pressing process as claimed in claim 1 or 2, which is characterized in that the coiled strip stick sheet Handle is connected on body.
4. the coiled strip stick in motor slot wedge mould pressing process as claimed in claim 2, which is characterized in that the thickness of the groove is 0.2~0.4mm.
5. a kind of motor slot wedge mould pressing process, including:
Sized glass cloth is cut into the size of needs according to slot wedge length and weight by step 1;
Sized glass cloth bag is rolled into cylinder by step 2 with coiled strip stick;
Step 3 is suppressed, demoulded and is heat-treated to cylinder successively;
It is characterized in that, in the step 2, using in such as Claims 1 to 4 any one of them motor slot wedge mould pressing process Coiled strip stick sized glass cloth bag is rolled into cylinder.
6. motor slot wedge mould pressing process as claimed in claim 5, which is characterized in that in the step 2, sized glass cloth is Adhesive plaster in bismaleimide.
7. motor slot wedge mould pressing process as claimed in claim 6, which is characterized in that in bismaleimide in adhesive plaster:Volatilization Part content≤1.5%, resin content are 33%~42%, insoluble resin content≤10%;
In the step 3, clamp time is 8~10min/mm;Molding temperature is 190~200 DEG C;By three steps of molding pressure point Gradient is forced into 25 ± 5MPa/cm2;In molding 30~50s final vacuum hot pressing;3~6h is heat-treated at 220 DEG C.
8. motor slot wedge mould pressing process as claimed in claim 6, which is characterized in that in bismaleimide in adhesive plaster:Volatilization Part content≤1.5%, resin content are 33%~42%, insoluble resin content is 10%~20%;
In the step 3, clamp time is 8~10min/mm;Molding temperature is 190~200 DEG C;By three steps of molding pressure point Gradient is forced into 25 ± 5MPa/cm2;In molding 20~40s final vacuum hot pressing;3~6h is heat-treated at 220 DEG C.
9. motor slot wedge mould pressing process as claimed in claim 6, which is characterized in that in bismaleimide in adhesive plaster:Volatilization Part content≤1.5%, resin content are 30%~40%, insoluble resin content is 20%~30%;
In the step 3, clamp time is 5~8min/mm;Molding temperature is 200~210 DEG C;Molding pressure is terraced in two steps Degree is forced into 30 ± 5MPa/cm2;In molding 10~30s final vacuum hot pressing;3~6h is heat-treated at 220 DEG C.
10. motor slot wedge mould pressing process as claimed in claim 6, which is characterized in that in bismaleimide in adhesive plaster:Volatilization Part content≤1.5%, resin content are 36%~42%, insoluble resin content is 30%~40%;
In the step 3, clamp time is 5~8min/mm;Molding temperature is 190~210 DEG C;Molding pressure is terraced in two steps Degree is forced into 30 ± 5MPa/cm2;In molding 5~20s final vacuum hot pressing;3~6h is heat-treated at 220 DEG C.
CN201810756216.9A 2018-07-11 2018-07-11 Coil stock rod in motor slot wedge molding process and motor slot wedge molding process Active CN108667232B (en)

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CN201810756216.9A CN108667232B (en) 2018-07-11 2018-07-11 Coil stock rod in motor slot wedge molding process and motor slot wedge molding process

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Application Number Priority Date Filing Date Title
CN201810756216.9A CN108667232B (en) 2018-07-11 2018-07-11 Coil stock rod in motor slot wedge molding process and motor slot wedge molding process

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CN108667232B CN108667232B (en) 2024-01-30

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5925467A (en) * 1995-07-14 1999-07-20 Abb Research Ltd. Electrically and thermally conductive plastic and use of this plastic
EP1638190A1 (en) * 2004-09-15 2006-03-22 Siemens Aktiengesellschaft Apparatus for fixing of bar conductors in slots of electric machines
CN102290901A (en) * 2011-08-22 2011-12-21 海宁永大电气新材料有限公司 Composite slot wedge used for motor rotor and manufacturing method thereof
CN107557610A (en) * 2017-08-15 2018-01-09 徐高杰 A kind of preparation technology of short route slot wedge copper alloy

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5925467A (en) * 1995-07-14 1999-07-20 Abb Research Ltd. Electrically and thermally conductive plastic and use of this plastic
EP1638190A1 (en) * 2004-09-15 2006-03-22 Siemens Aktiengesellschaft Apparatus for fixing of bar conductors in slots of electric machines
CN102290901A (en) * 2011-08-22 2011-12-21 海宁永大电气新材料有限公司 Composite slot wedge used for motor rotor and manufacturing method thereof
CN107557610A (en) * 2017-08-15 2018-01-09 徐高杰 A kind of preparation technology of short route slot wedge copper alloy

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