CN108660447B - For the stabilized pretreatment fluid of Surface Rust of Weathering Steel and preprocess method - Google Patents

For the stabilized pretreatment fluid of Surface Rust of Weathering Steel and preprocess method Download PDF

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CN108660447B
CN108660447B CN201810620156.8A CN201810620156A CN108660447B CN 108660447 B CN108660447 B CN 108660447B CN 201810620156 A CN201810620156 A CN 201810620156A CN 108660447 B CN108660447 B CN 108660447B
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weathering steel
pretreatment fluid
steel
spray
stabilized
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CN108660447A (en
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陈小平
王向东
黄涛
刘清友
贾书君
汪兵
童帅
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Central Iron and Steel Research Institute
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions

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Abstract

The present invention relates to the stabilized pretreatment fluid of Surface Rust of Weathering Steel and preprocess methods under a kind of industrial atmospheric environment, belong to metal corrosion and protection technical field, the present invention is intended to provide a kind of be used for the stabilized pretreatment fluid of Surface Rust of Weathering Steel and preprocess method, to solve, rusty scale stabilization technology in the prior art is not directed to industrial atmospheric and sea atmosphere corrosion both corrosive environments are designed the technical issues of unused pretreatment fluid carries out anti-corrosion respectively.The present invention provides one kind to be used for the stabilized pretreatment fluid of Surface Rust of Weathering Steel, each chemical constituent and its mass fraction in pretreatment fluid are as follows: Cr2(SO4)3: 0.5~2%, FeSO4: 0.3~1.2%, CuSO4: 0.1~0.6%, NaHSO3: 0.3~1.2% and NiSO4: 0.2~1.0%, surplus H2O.Pretreatment fluid and preprocess method provided by the invention realize Surface Rust of Weathering Steel under industrial atmospheric environment and stabilize, and avoid the significant corrosion problems of weathering steel, it is ensured that the corrosion-free storage of China's weathering steel steel.

Description

For the stabilized pretreatment fluid of Surface Rust of Weathering Steel and preprocess method
Technical field
The present invention relates to weathering steel is used under metal corrosion and protection technical field more particularly to a kind of industrial atmospheric environment The stabilized pretreatment fluid of Surface Rust and preprocess method.
Background technique
Though weathering steel can rely on the protective effect of the densification rusty scale of its surface formation and show that good resistance to atmosphere is rotten Corrosion energy.However, its stabilisation for completing rusty scale in the natural environment needs for quite a long time, this greatly affects weather-proof The using effect of steel.In addition, weathering steel is often also easy to occur early stage corrosion during military service seriously or rust liquid stream is hung or flown Dissipate phenomenon.The problems such as in view of environmental protection and appearance, this unfavorable phenomenon are even more the serious a large amount of uses for restricting weathering steel.In order to It solves the problems, such as this, accordingly develops various rusty scale stabilization technologies both at home and abroad.
Foreign countries have carried out a large amount of correlative study to rusty scale stabilizing surface treatment, and develop a variety of different types " on rust paint ".The steel surface that this kind of coating can be applied directly to exposed steel matrix surface or get rusty, by institute Infiltration, conversion or the stabilization of rusty scale are generated, it is final to improve rusty scale protectiveness, to be effectively improved the resistance to big of weather-proof steel matrix Gas corrosion performance.Relative to other steel surface treatment process, rusty scale stabilizing surface treatment has saving of labor, time saving, efficient, low , there is apparent realistic meaning in many advantages, such as pollution to weathering steel use scope is improved.
China pair and the research of rusty scale stabilizing surface treatment are later, and the research and development of product are also less, and there are also many insufficient.State Relevant rusty scale stabilization technology is studied by interior many colleges and universities and scientific research institutions.But existing rusty scale stabilizes Technology is simultaneously not associated with specific corrosive environment progress heterogeneity design, especially industrial atmospheric environment and marine atmosphere corruption Environment is lost, both environment need to be treated differently, and need for different corrosive ions (industrial atmosphere SO4 2-, marine atmosphere Cl-) design of different disposal liquid ingredient is carried out respectively
Summary of the invention
In view of above-mentioned analysis, the present invention is intended to provide it is a kind of for the stabilized pretreatment fluid of Surface Rust of Weathering Steel and Preprocess method is not directed to industrial atmospheric and sea atmosphere corrosion to solve rusty scale stabilization technology in the prior art Both corrosive environments are designed the technical issues of unused pretreatment fluid carries out anti-corrosion respectively.
The purpose of the present invention is mainly achieved through the following technical solutions:
The present invention provides one kind to be used for the stabilized pretreatment fluid of Surface Rust of Weathering Steel, each chemical group in pretreatment fluid Divide and its mass fraction is Cr2(SO4)3: 0.5~2%, FeSO4: 0.3~1.2%, CuSO4: 0.1~0.6%, NaHSO3: 0.3 ~1.2% and NiSO4: 0.2~1.0%, surplus H2O。
Preferably, each chemical constituent and its mass fraction in pretreatment fluid are as follows: Cr2(SO4)3: 1.0~1.5%, FeSO4: 0.5~1.0%, CuSO4: 0.2~0.5%, NaHSO3: 0.5~1.0% and NiSO4: 0.5~0.8%, surplus H2O。
Preferably, each chemical constituent and its mass fraction in pretreatment fluid are as follows: Cr2(SO4)3: 1.2%, FeSO4: 1.0%, CuSO4: 0.2~0.4%, NaHSO3: 0.5~0.8% and NiSO4: 0.5~0.7%, surplus H2O。
Preferably, each chemical constituent and its mass fraction in pretreatment fluid are as follows: 1.92%Cr2(SO4)3, 1.12%FeSO4、 0.12%CuSO4, 0.4%NaHSO3, 0.2%NiSO4, surplus H2O。
Preferably, each chemical constituent and its mass fraction in pretreatment fluid are as follows: 1.5%Cr2(SO4)3, 1.0%FeSO4、 0.2%CuSO4, 0.8%NaHSO3, 0.7%NiSO4, surplus H2O。
The present invention also provides one kind to be used for the stabilized preprocess method of Surface Rust of Weathering Steel, comprising the following steps:
S1. steel matrix surface is removed into surface scale by shot-peening or the method for pickling;
S2. any of the above weathering steel surface preparation liquid is prepared, is mixed evenly to obtain the pretreatment fluid of blue.
S3. prepared solution is poured into sprayer, uniformly sprays 5-10 seconds to weather-proof steel surface in steel surface, Sprayed it is primary after, allow weather-proof steel surface naturally dry;
S4. then uniform surface sprays water 5-10 seconds once, weather-proof steel surface naturally dry;
S5. uniform surface is sprayed water 5-10 seconds again, weather-proof steel surface naturally dry;
S6. the uniform surface of third time is sprayed water 5-10 seconds, weather-proof steel surface naturally dry;
S7. it repeats water spray-dry process 2 times or more, until one layer of uniform and fine and close rusty scale of weathering steel Surface Creation, spray Water-dry process number is more, and the thicker rusty scale the finer and close.
Compared with prior art, the technical effect that the present invention has are as follows:
Weathering steel surface preparation liquid in industrial atmosphere is mainly applied under industrial atmospheric environment, for SO4 2- And design, effect is that weathering steel under industrial atmospheric environment is promoted to accelerate to form fine and close rusty scale, wherein being added with for Cr is conducive to rusty scale The ratio of middle protectiveness alpha-feooh tissue improves, and Cr can aliquot replacement alpha-feooh generate stable α-CrxFe1-xOOH, Rusty scale is complete, fine and close, adhesion is strong, has refined rusty scale tissue, has improved the protective of rusty scale.Cu be with weathering steel corrosion resistance most Relevant element, and the alloying element of most cost performance, corrosion process Cu are enriched in metal surface, are formed Cu deposition, are slowed down Corrosion.Ni element makes Fe in interior rusty scale in steel3O4Fe atom site by Ni atom replace become Fe3-xNixO4, make rusty scale from The selection of son sexually revises, and also improves alpha-feooh/γ-FeOOH ratio, advantageously forms the rusty scale of continuous densification.It is industrial big Main polluted gas is SO in gas2, SO2It meets rainfall and forms sulfurous acid (salt), further oxidation and available sulfuric acid (salt), There are SO in rainwater3 2-And SO4 2-, thus selected in pretreatment fluid the sulfate of Cr, Cu, Ni.Add FeSO4And NaHSO3 It is mainly considered as corrosion process catalyst action, accelerated corrosion process makes weather-proof steel surface be rapidly formed stable rusty scale.
To sum up, this method is directly handled exposed weather-proof steel surface using self-control treatment fluid.Wherein, treatment fluid Middle Cr2(SO4)3Promote the formation of alpha-feooh in the stabilization rusty scale of weather-proof steel surface, FeSO4In accelerated corrosion and stable rusty scale The formation of alpha-feooh, CuSO4And NiSO4Addition so that Cu and Ni be enriched in rusty scale enhance its corrosion resistance, uniformly caused Close rusty scale, weathering steel is more beautiful in use after this processing, while being also prevented from the loss of rust liquid, avoids The sagging phenomenon of rust liquid, reduces the pollution to environment.
It in the present invention, can also be combined with each other between above-mentioned each technical solution, to realize more preferred assembled schemes.This Other feature and advantage of invention will illustrate in the following description, also, certain advantages can become from specification it is aobvious and It is clear to, or understand through the implementation of the invention.The objectives and other advantages of the invention can by specification, claims with And it is achieved and obtained in specifically noted content in attached drawing.
Detailed description of the invention
Attached drawing is only used for showing the purpose of specific embodiment, and is not to be construed as limiting the invention, in entire attached drawing In, identical reference symbol indicates identical component.
Fig. 1 is the weathering steel original appearance of unused pretreatment fluid processing in the present invention;
Fig. 2 is through pretreatment fluid provided by the invention and preprocess method treated weathering steel complexion.
Specific embodiment
Specifically describing the preferred embodiment of the present invention with reference to the accompanying drawing, wherein attached drawing constitutes the application a part, and Together with embodiments of the present invention for illustrating the principle of the present invention, it is not intended to limit the scope of the present invention.
The present invention provides one kind to be used for the stabilized pretreatment fluid of Surface Rust of Weathering Steel, each chemical group in pretreatment fluid Point and its mass fraction are as follows: Cr2(SO4)3: 0.5~2%, FeSO4: 0.3~1.2%, CuSO4: 0.1~0.6%, NaHSO3: 0.3~1.2% and NiSO4: 0.2~1.0%, surplus H2O。
Illustratively, technical solution of the present invention carries out rusty scale test point by the weathering steel being chronically exposed in atmosphere Analysis finds the enrichment phenomenon that alloying element is different degrees of in rusty scale, and if Cr, Cu are enriched in interior rusty scale, Ni uniformly divides in rusty scale Cloth, and then design.Cr, Cu, Ni are the elements to corrosion resistance, and being added with for Cr is conducive to protectiveness α-in rusty scale FeOOH tissue ratio improve, and Cr can aliquot replacement alpha-feooh generate stable α-CrxFe1-xOOH, rusty scale is complete, causes It is close, adhesion is strong, has refined rusty scale tissue, improve the protective of rusty scale.Cu be with the maximally related element of weathering steel corrosion resistance, It is also the alloying element of most cost performance, corrosion process Cu is enriched in metal surface, is formed Cu deposition, is slowed down corrosion.Ni element Make Fe in interior rusty scale in steel3O4Fe atom site by Ni atom replace become Fe3-xNixO4, sexually revise rusty scale ion, also Alpha-feooh/γ-FeOOH ratio is improved, the rusty scale of continuous densification is advantageously formed.Main contamination gas in industrial atmosphere Body is SO2, SO2It meets rainfall and forms sulfurous acid (salt), further oxidation and available sulfuric acid (salt), there are SO in rainwater3 2-With SO4 2-, thus selected in pretreatment fluid the sulfate of Cr, Cu, Ni.Add FeSO4And NaHSO3Mainly it is considered as corruption Process catalyst effect is lost, accelerated corrosion process makes weather-proof steel surface be rapidly formed stable rusty scale.
In order to generate uniform, fine and close rusty scale, each chemical constituent and its mass fraction can be in pretreatment fluid are as follows: Cr2 (SO4)3: 1.0~1.5%, FeSO4: 0.5~1.0%, CuSO4: 0.2~0.5%, NaHSO3: 0.5~1.0% and NiSO4: 0.5~0.8%, surplus H2O.The experiment shows the pretreatment fluid for preparing formula preprocess method according to the invention The rigid matrix surface of weathering steel is handled, the rusty scale finally obtained uniformly, it is fine and close, rusty scale colour consistency is good, and surface without The phenomenon that liquid stream of becoming rusty is hung.
Similarly, in order to make weathering steel matrix surface generate uniform, fine and close rusty scale, in pretreatment fluid each chemical constituent and Its mass fraction are as follows: Cr2(SO4)3: 1.2%, FeSO4: 1.0%, CuSO4: 0.2~0.4%, NaHSO3: 0.5~0.8% He NiSO4: 0.5~0.7%, surplus is water.The experiment shows the pretreatment fluid for preparing formula pretreatment according to the invention Method handles the rigid matrix surface of weathering steel, and the rusty scale finally obtained is uniform, fine and close, and rusty scale colour consistency is good, and table The phenomenon that rustless liquid stream in face is hung.
Similarly, in order to make weathering steel matrix surface generate the rusty scale of even compact, in pretreatment fluid each chemical constituent and Its mass fraction are as follows: 1.92%Cr2(SO4)3, 1.12%FeSO4, 0.12%CuSO4, 0.4%NaHSO3, 0.2%NiSO4, remaining Amount is H2O.The experiment shows the pretreatment fluid for preparing formula preprocess method according to the invention to the rigid matrix of weathering steel The phenomenon that surface is handled, and the rusty scale finally obtained is uniform, fine and close, and rusty scale colour consistency is good, and the rustless liquid stream in surface is hung.
Similarly, in order to make weathering steel matrix surface generate the rusty scale of even compact, in pretreatment fluid each chemical constituent and Its mass fraction can: 1.5%Cr2(SO4)3, 1.0%FeSO4, 0.2%CuSO4, 0.8%NaHSO3, 0.7%NiSO4, surplus is H2O.The experiment shows the pretreatment fluid for preparing formula preprocess method according to the invention to the rigid matrix surface of weathering steel Handled, the rusty scale finally obtained uniformly, fine and close, the phenomenon that rusty scale colour consistency is good, and the rustless liquid stream in surface is hung.
The present invention also provides one kind to be used for the stabilized preprocess method of Surface Rust of Weathering Steel, comprising the following steps:
S1. steel matrix surface is removed into surface scale by shot-peening or the method for pickling;
S2. any of the above weathering steel surface preparation liquid is prepared, is mixed evenly to obtain the pretreatment fluid of blue;
S3. prepared solution is poured into sprayer, uniformly sprays 5-10 seconds to weather-proof steel surface in steel surface, Sprayed it is primary after, allow weather-proof steel surface naturally dry;
S4. then uniform surface sprays water 5-10 seconds once, weather-proof steel surface naturally dry;
S5. uniform surface is sprayed water 5-10 seconds again, weather-proof steel surface naturally dry;
S6. the uniform surface of third time is sprayed water 5-10 seconds, weather-proof steel surface naturally dry;
S7. it repeats water spray-dry process 2 times or more, until one layer of uniform and fine and close rusty scale of weathering steel Surface Creation, spray Water-dry process number is more, and the thicker rusty scale the finer and close.
Specifically, pretreatment process and one of the step of most critical in S1 step, the step is indispensable.If steel Matrix surface is handled without oxide skin removal, and later period rusty scale forms time length and is difficult to obtain uniform, fine and close rusty scale.Pass through spray Ball or pickling make steel surface expose fresh matrix.S2 and S3 step is by equably spraying pretreatment fluid weather-proof Steel surface, the ion deposition in pretreatment fluid carry out chemical reaction process between its surface, with weather-proof steel matrix, become and corroded The cathode and anodic process of journey.It should be noted that pretreatment fluid must be sprayed equably, cover weather-proof steel surface uniform throughout Lid treatment fluid, this is the premise for forming stable, uniform, fine and close rusty scale the later period.S4 step carries out continual spray into S6 step Water, it is therefore an objective to cause weather-proof steel surface it is dry/process of wet alternate, the formation of weathering steel rusty scale just because of weather-proof steel surface after The result of dry/wet alternate process.But dry/wet alternate time ratio needs to control, and finds through a large number of experiments, surface water spray is primary Afterwards, through 50 seconds or so weather-proof steel surfaces i.e. without obvious water droplet, surface is in the state of " dry ";And then it sprays water 5-10 seconds, it is weather-proof Steel surface is in the state of " wet ".It is such a to do/wet alternate cyclic process about 1 minute.If water spraying time is too long, will cause The existing initial rusty scale in surface is destroyed, and weather-proof steel surface because humidity it is big, dissolved oxygen diffusion is slow, cause cathodic process to be obstructed, Corrosion process is impacted, is unfavorable for quickly generating for rusty scale.Rationally control water spraying time i.e. dry/wet alternate time ratio, is this hair A bright innovative point.In S7 step, weathering steel initial stage rusty scale is slower, needs constantly to undergo dry/wet alternate process, to be formed After certain thickness uniform, fine and close rusty scale, later period rusty scale gradually tends towards stability.
To sum up, this method is directly handled exposed weather-proof steel surface using self-control treatment fluid.Wherein, treatment fluid Middle Cr2(SO4)3Promote the formation of alpha-feooh in the stabilization rusty scale of weather-proof steel surface, FeSO4In accelerated corrosion and stable rusty scale The formation of alpha-feooh, CuSO4And NiSO4Addition so that Cu and Ni be enriched in rusty scale enhance its corrosion resistance, uniformly caused Close rusty scale, weathering steel is more beautiful in use after this processing, while being also prevented from the loss of rust liquid, avoids The sagging phenomenon of rust liquid, reduces the pollution to environment.This is also a bright spot of the invention.
Embodiment 1
Weathering steel surface preparation liquid in a kind of industrial atmosphere provided by the invention, in pretreatment fluid each chemical constituent and its Mass fraction are as follows: 1%Cr2(SO4)3, 0.6%FeSO4, 0.3%CuSO4, 0.6%NaHSO3, 0.5%NiSO4, surplus H2O。
Concrete operations technique:
After weathering steel matrix surface is removed surface scale by shot-peening or the method for pickling, by prepared weathering steel Surface preparation liquid pours into sprayer, equably sprays 5 seconds to weather-proof steel surface into brown in steel surface, has sprayed primary Afterwards, weather-proof steel surface naturally dry is allowed;After weathering steel dry tack free, 5 seconds are sprayed water once;It once sprays water to weather-proof steel surface dry After dry, it is primary for 5 seconds every time to continue water spray;After weathering steel surface second water spray is dry, it is for 5 seconds to continue water spray third time; Repeat above-mentioned spray process liquid-drying-spray water-drying-spray water-drying-spray water-dry process 2 times, be always maintained at spray later Water-dry process is to guarantee the rusty scale of one layer of weathering steel Surface Creation uniformly, fine and close.
The weathering steel that obtains after the processing of preprocessed liquid passes through comparison diagram 1 and figure as shown in Fig. 2, Fig. 1 is weathering steel original appearance 2 it is found that the steel substrate surface by weathering steel pretreatment fluid provided by the invention and preprocess method treated weathering steel generates The protection rusty scale of one layer of even compact.
Embodiment 2
Weathering steel surface preparation liquid in a kind of industrial atmosphere provided by the invention, in pretreatment fluid each chemical constituent and its Mass fraction are as follows: 2%Cr2(SO4)3, 0.3%FeSO4, 0.6%CuSO4, 1.2%NaHSO3, 1.0%NiSO4, surplus H2O。
Concrete operations technique:
After weathering steel matrix surface is removed surface scale by shot-peening or the method for pickling, by prepared weathering steel Surface preparation liquid pours into sprayer, equably sprays 6 seconds to weather-proof steel surface into brown in steel surface, has sprayed primary Afterwards, weather-proof steel surface naturally dry is allowed;After weathering steel dry tack free, 6 seconds are sprayed water once;It once sprays water to weather-proof steel surface dry After dry, it is primary for 6 seconds every time to continue water spray;After weathering steel surface second water spray is dry, it is for 6 seconds to continue water spray third time; Repeat above-mentioned spray process liquid-drying-spray water-drying-spray water-drying-spray water-dry process 2 times, be always maintained at spray later Water-dry process is to guarantee the rusty scale of one layer of weathering steel Surface Creation uniformly, fine and close.
By above-mentioned steps, the rusty scale finally obtained is uniform, fine and close, and rusty scale colour consistency is good, and the rustless liquid stream in surface The phenomenon that extension.
Embodiment 3
Weathering steel surface preparation liquid in a kind of industrial atmosphere provided by the invention, in pretreatment fluid each chemical constituent and its Mass fraction are as follows: 0.5%Cr2(SO4)3, 1.2%FeSO4, 0.15%CuSO4, 0.32%NaHSO3, 0.92%NiSO4, surplus For H2O。
Concrete operations technique:
After weathering steel matrix surface is removed surface scale by shot-peening or the method for pickling, by prepared weathering steel Surface preparation liquid pours into sprayer, equably sprays 7 seconds to weather-proof steel surface into brown in steel surface, has sprayed primary Afterwards, weather-proof steel surface naturally dry is allowed;After weathering steel dry tack free, 7 seconds are sprayed water once;It once sprays water to weather-proof steel surface dry After dry, it is primary for 7 seconds every time to continue water spray;After weathering steel surface second water spray is dry, it is for 7 seconds to continue water spray third time; Repeat above-mentioned spray process liquid-drying-spray water-drying-spray water-drying-spray water-dry process 3 times, be always maintained at spray later Water-dry process is to guarantee the rusty scale of one layer of weathering steel Surface Creation uniformly, fine and close.
Embodiment 4
Weathering steel surface preparation liquid in a kind of industrial atmosphere provided by the invention, in pretreatment fluid each chemical constituent and its Mass fraction are as follows: 1.92%Cr2(SO4)3, 1.12%FeSO4, 0.12%CuSO4, 0.4%NaHSO3, 0.2%NiSO4, surplus For H2O。
Concrete operations technique:
After weathering steel matrix surface is removed surface scale by shot-peening or the method for pickling, by prepared weathering steel Surface preparation liquid pours into sprayer, equably sprays 8 seconds to weather-proof steel surface into brown in steel surface, has sprayed primary Afterwards, weather-proof steel surface naturally dry is allowed;After weathering steel dry tack free, 8 seconds are sprayed water once;It once sprays water to weather-proof steel surface dry After dry, it is primary for 8 seconds every time to continue water spray;After weathering steel surface second water spray is dry, it is for 8 seconds to continue water spray third time; Repeat above-mentioned spray process liquid-drying-spray water-drying-spray water-drying-spray water-dry process 4 times, be always maintained at spray later Water-dry process is to guarantee the rusty scale of one layer of weathering steel Surface Creation uniformly, fine and close.
Embodiment 5
Weathering steel surface preparation liquid in a kind of industrial atmosphere provided by the invention, in pretreatment fluid each chemical constituent and its Mass fraction are as follows: 1.5%Cr2(SO4)3, 1.0%FeSO4, 0.2%CuSO4, 0.8%NaHSO3, 0.7%NiSO4, surplus is H2O。
Concrete operations technique:
After weathering steel matrix surface is removed surface scale by shot-peening or the method for pickling, by prepared weathering steel Surface preparation liquid pours into sprayer, equably sprays 9 seconds to weather-proof steel surface into brown in steel surface, has sprayed primary Afterwards, weather-proof steel surface naturally dry is allowed;After weathering steel dry tack free, 9 seconds are sprayed water once;It once sprays water to weather-proof steel surface dry After dry, it is primary for 9 seconds every time to continue water spray;After weathering steel surface second water spray is dry, it is for 9 seconds to continue water spray third time; Repeat above-mentioned spray process liquid-drying-spray water-drying-spray water-drying-spray water-dry process 5 times, be always maintained at spray later Water-dry process is to guarantee the rusty scale of one layer of weathering steel Surface Creation uniformly, fine and close.
Embodiment 6
Weathering steel surface preparation liquid in a kind of industrial atmosphere provided by the invention, in pretreatment fluid each chemical constituent and its Mass fraction are as follows: 1.2%Cr2(SO4)3, 0.5%FeSO4, 0.4%CuSO4, 0.52%NaHSO3, 0.8%NiSO4, surplus is H2O。
Concrete operations technique:
After weathering steel matrix surface is removed surface scale by shot-peening or the method for pickling, by prepared weathering steel Surface preparation liquid pours into sprayer, equably sprays 10 seconds to weather-proof steel surface into brown in steel surface, has sprayed one After secondary, weather-proof steel surface naturally dry is allowed;After weathering steel dry tack free, 10 seconds are sprayed water once;It is once sprayed to weather-proof steel surface After water is dry, it is primary for 10 seconds every time to continue water spray;After weathering steel surface second water spray is dry, continues water spray third time and continue 10 seconds;Repeat above-mentioned spray process liquid-drying-spray water-drying-spray water-drying-spray water-dry process 6 times, protect always later Water spray-dry process is held to guarantee the rusty scale of one layer of weathering steel Surface Creation uniformly, fine and close.
By above-mentioned steps, the rusty scale finally obtained is uniform, fine and close, and rusty scale colour consistency is good, and the rustless liquid stream in surface The phenomenon that extension.
The present invention does not reset comparative example, and using pretreatment fluid provided by the invention and preprocess method, that treated is weather-proof Steel can be compared with the exposed weathering steel in atmospheric environment.
The preferable specific embodiment of the above, only the utility model, but the protection scope of the utility model is not It is confined to this, anyone skilled in the art within the technical scope disclosed by the utility model, can readily occur in Change or replacement, should be covered within the scope of the utility model.

Claims (4)

1. one kind is used for the stabilized pretreatment fluid of Surface Rust of Weathering Steel, which is characterized in that each chemistry in the pretreatment fluid Component and its mass fraction are as follows: Cr2(SO4)3: 1.0~1.5%, FeSO4: 0.5~1.0%, CuSO4: 0.2~0.5%, NaHSO3: 0.5~1.0% and NiSO4: 0.5~0.8%, surplus H2O;The pretreatment fluid is for weathering steel in industrial atmosphere Surface preparation.
2. according to claim 1 be used for the stabilized pretreatment fluid of Surface Rust of Weathering Steel, feature exists, the pre- place Manage each chemical constituent and its mass fraction in liquid are as follows: Cr2(SO4)3: 1.2%, FeSO4: 1.0%, CuSO4: 0.2~0.4%, NaHSO3: 0.5~0.8% and NiSO4: 0.5~0.7%, surplus H2O。
3. according to claim 1 be used for the stabilized pretreatment fluid of Surface Rust of Weathering Steel, feature exists, the pre- place Manage each chemical constituent and its mass fraction in liquid are as follows: 1.5%Cr2(SO4)3, 1.0%FeSO4, 0.2%CuSO4, 0.8% NaHSO3, 0.7%NiSO4, surplus H2O。
4. one kind is used for the stabilized preprocess method of Surface Rust of Weathering Steel, which is characterized in that using such as claims 1 to 3 Any one of described in pretreatment fluid, comprising the following steps:
S1. weathering steel matrix surface is cleaned;
S2. the pretreatment fluid is prepared;
S3. pretreatment fluid is sprayed to weather-proof steel surface, after spray is primary, naturally dry;
S4. the weather-proof steel surface water spray dried three times, need to allow weather-proof steel surface naturally dry before water spray every time;
S4 is repeated more than twice, until one layer of uniform and fine and close rusty scale of weathering steel Surface Creation;
In S1 step, the oxide skin of the weathering steel matrix surface is removed using shot-peening or the method for pickling;
In the S3 step, the spray pretreatment fluid is sprayed using sprayer, and spray time is 5~10 seconds;
In S4 step, the water spray is sprayed using sprayer, and each spray time is 5~10 seconds.
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CN111850533A (en) * 2019-04-30 2020-10-30 宝山钢铁股份有限公司 Bare weathering steel with stable rust layer and manufacturing method thereof
CN110093599B (en) * 2019-05-15 2021-04-20 北京创氪材料科技有限公司 Stabilizer for promoting formation of weathering steel rust layer and preparation method of weathering steel rust layer
CN110872462B (en) * 2019-10-31 2021-08-10 洛阳双瑞特种装备有限公司 Weather-resistant steel surface stabilizing treatment fluid for marine atmospheric environment
CN111733413A (en) * 2020-07-04 2020-10-02 北京首钢建设集团有限公司 Weathering construction method for weathering resistant steel
CN112593222A (en) * 2020-12-02 2021-04-02 南京钢铁股份有限公司 Acceleration stabilization treatment method for weather-resistant steel rust layer
CN113652680B (en) * 2021-08-16 2022-12-13 兰州理工大学 Weather-resistant steel surface stabilizing treatment agent suitable for industrial atmospheric environment and treatment method
CN117070930A (en) * 2022-05-10 2023-11-17 宝山钢铁股份有限公司 Stabilizing treatment fluid, treatment process and application of 690 MPa-level weather-resistant bridge steel member

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CN106835092A (en) * 2017-02-09 2017-06-13 首钢总公司 A kind of processing method of surface of steel plate generation stabilization rusty scale
CN106967968A (en) * 2017-04-24 2017-07-21 贵州省材料产业技术研究院 High-efficiency environment friendly steel derusting conjunctiva agent and preparation method thereof

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