CN108654840A - A kind of corrugated dielectric electrostatic precipitation filter core and its manufacturing method - Google Patents
A kind of corrugated dielectric electrostatic precipitation filter core and its manufacturing method Download PDFInfo
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- CN108654840A CN108654840A CN201810488066.8A CN201810488066A CN108654840A CN 108654840 A CN108654840 A CN 108654840A CN 201810488066 A CN201810488066 A CN 201810488066A CN 108654840 A CN108654840 A CN 108654840A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/34—Constructional details or accessories or operation thereof
- B03C3/40—Electrode constructions
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Abstract
The invention discloses a kind of corrugated dielectric electrostatic precipitation filter core and its manufacturing methods, include the following steps：A, waveform inner core material core paper is prepared, insulating polymer film is printed or coats one layer of conductive coating, then one layer of insulating polymer film is bonded again in the side of coating conductive coating, becomes the core paper of sandwich structure；B, flat film flame-retardant polymer film is prepared in the same way；C, core paper and flame-retardant polymer film are pressed into single watt according to certain correspondence on single watt of machine；D, single watt is overlapped single layer corrugation by certain correspondence with adhesive or thermal welding；E, folded block is directly used or is cut into sheet material；F, the piece timber-used conductor lines prepared are connected in flame-retardant polymer film the two poles of the earth highlight respectively, core paper is shaped to waveform and makes it be not susceptible to deform with facial tissue bonding by the present invention, and field strength is evenly distributed under high pressure effect, does not easily cause air portion point breakdown.
Description
Technical field
The present invention relates to technical field of electrostatic dust collection, specially a kind of corrugated dielectric electrostatic precipitation filter core and its manufacture
Method.
Background technology
Electrostatic precipitation technology have it is capable of washing, do not generate filter material replace caused by solid waste advantage, industrially
It is widely used.
However conventional electrostatic dust collecting technique uses the collecting plate parallel with made of metal of corona discharge electrode made of metal as portion
Part is only capable of meeting commercial Application, also has its inherent defect in civil field.Therefore our company is developed hereby is suitable for commercial market
Electrostatic precipitation technology, it would be desirable to fill a vacancy.
Due to conventional electrostatic dust collecting technique using high-pressure conductor directly it is exposed outside, and parallel collecting plate manufacture assembly fortune
It is easily deformed upon in defeated, field strength distribution is easy uneven under high pressure effect, is easy to cause the breakdown of air part, is generated ozone.
It is less problematic under the conditions of industrial application, and household needs strictly to control ozone, conventional electrostatic dedusting cannot meet household and want
It asks.Conventional electrostatic deduster wants continuous operation in commercial Application, and Household Air Purifier product is intermittent duty.Metal collection
Dirt pole is easy Electro-static Driven Comb being adsorbed on the dust of dust collecting electrode again when being switched on because Electro-static Driven Comb causes to be desorbed when power is off, then
Secondary blowout generates secondary pollution.Under domestic environment, secondary pollution and ozone are serious problems.In conjunction with national conditions, in room rate height
It is of a high price that occupation of land excessive an air purifier or fresh air product are chosen in a high line city.Therefore domestic air purification
Class dust filter material must have the high-effect feature of small size, and this is traditional classical cleaner（Metal collecting plate+corona
Line）It cannot accomplish.
Invention content
The purpose of the present invention is to provide a kind of corrugated dielectric electrostatic precipitation filter core and its manufacturing methods, in solution
State the problem of being proposed in background technology.
To achieve the above object, the present invention provides the following technical solutions：A kind of corrugated dielectric electrostatic precipitation filter core and
Its manufacturing method, includes the following steps：
A, waveform inner core material core paper is prepared, insulating polymer film is printed to or coated one layer of conductive coating, is then being coated
The side of conductive coating is bonded one layer of insulating polymer film again, becomes the core paper of sandwich structure；
B, flat thin film layer is prepared, by one layer of flame-retardant polymer film of the printing of high resistant conductive layer or coating, flame-retardant polymer is thin
The side of film is bonded one layer of flame-retardant polymer film again；
C, core paper and flame-retardant polymer film are pressed into single watt according to certain correspondence on single watt of machine；
D, single watt is overlapped single layer corrugation by certain correspondence with adhesive or thermal welding；
E, folded block is directly used or is cut into sheet material；
F, the piece timber-used conductor lines prepared are connected in flame-retardant polymer film the two poles of the earth highlight respectively.
Preferably, the bosom on the corrugated dielectric electrostatic precipitation filter core be equipped with core paper, the two of the core paper
Side is equipped with flat film material, and flat film material is bonded by acrylic acid, epoxy resin and core paper.
Preferably, the one side of the core paper is using one layer of conductive layer of one layer of flame-retardant polymer film printing or coating, then makes
It is film adhered in the another side for being coated with conductive layer with one layer of flame-retardant polymer, flame-retardant polymer film conductive layer be it is grid-like, often
The spacing of two conductive grids be approximately or equal to corrugation away from integral multiple.
Preferably, the waveform inner core is pressed into single watt with flat film, and coating adhesive is stacked at the stupefied peak of core paper
Bonding, single watt of side are negative electrode collection middle-end, and single watt of the other side is positive middle-end, the anode of single watt of one end with single watt
Highly conductive adhesive is coated on the negative electrode of the other end, the positive electrode of single watt of one end and the negative electrode of the single watt of other end use conducting wire
It penetrates.
Preferably, the flame-retardant polymer film can be polyesters, polyimide, polyetheretherketone, polyarylsulfone (PAS) class,
Nomex class material.
Compared with prior art, the beneficial effects of the invention are as follows：
（1）Core paper is shaped to waveform and makes it be not susceptible to deform with facial tissue bonding by the present invention, the field strength under high pressure effect
It is evenly distributed, does not easily cause air portion point breakdown；
（2）The anode of the present invention leads to high voltage direct current between cathode, bypasses air through i.e. dust removal, is generated at this time without any ozone,
Cooperation needle-circular hole corona discharge electrode can improve efficiency of dust collection.
Description of the drawings
Fig. 1 is electrostatic precipitation filter cartridge construction schematic diagram of the present invention；
Fig. 2 is electrostatic precipitation filter core sectional view of the present invention；
In figure：1, flat thin film layer；2, core paper；3, positive electrode；4, negative electrode.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
It please refers to Fig.1 or Fig. 2, the present invention provides a kind of technical solution：A kind of corrugated dielectric electrostatic precipitation filter core and
Its manufacturing method, includes the following steps：
A, waveform inner core material core paper 2 is prepared, insulating polymer film is printed to or coated one layer of conductive coating, is then being coated
The side of conductive coating is bonded one layer of insulating polymer film again, becomes the core paper 2 of sandwich structure；
B, flat thin film layer 1 is prepared, by one layer of flame-retardant polymer film of the printing of high resistant conductive layer or coating, flame-retardant polymer is thin
The side of film is bonded one layer of flame-retardant polymer film again；
C, core paper 2 and flame-retardant polymer film are pressed into single watt according to certain correspondence on single watt of machine；
D, single watt is overlapped single layer corrugation by certain correspondence with adhesive or thermal welding；
E, folded block is directly used or is cut into sheet material；
F, the piece timber-used conductor lines prepared are connected in flame-retardant polymer film the two poles of the earth highlight respectively.
Waveform inner core material core paper 2 is prepared, insulating polymer film is printed to or coated one layer of conductive coating, is then being applied
The side for covering conductive coating is bonded one layer of insulating polymer film again, becomes the core paper 2 of sandwich structure, then prepares flat thin
Film layer 1, by one layer of flame-retardant polymer film of the printing of high resistant conductive layer or coating, the side of flame-retardant polymer film is bonded one again
Core paper 2 and flame-retardant polymer film are pressed into list by layer flame-retardant polymer film according to certain correspondence on single watt of machine
Watt, single layer corrugation is overlapped by single watt with adhesive or thermal welding by certain correspondence, folded block is directly used or cut
It is cut into sheet material, finally connects the piece timber-used conductor lines prepared in flame-retardant polymer film the two poles of the earth highlight respectively.
Bosom on corrugated dielectric electrostatic precipitation filter core is equipped with core paper 2, and the both sides of core paper 2 are equipped with flat film
EVA, acrylic acid, epoxy resin, organic silicon can be selected by adhesive in material, flat film material, polyurethane material into
Row bonds.
The one side of core paper 2 using one layer of flame-retardant polymer film printing or coating one layer of conductive layer, reuse one layer it is fire-retardant
Thin polymer film is fitted in the another side for being coated with conductive layer, and flame-retardant polymer film conductive layer is grid-like, and flame-retardant polymer is thin
Film can be polyesters, polyimide, polyetheretherketone, polyarylsulfone (PAS) class, Nomex class material, each two conductive grids
Spacing be approximately or equal to corrugation away from integral multiple, under normal conditions multiple be 1 times, the conductive layer in 2 side of core paper may be used
The mixture of conductor material and resin forms, conductor material can be the conductive metal powders such as gold, silver, copper, aluminium or graphite,
The oxide of amorphous carbon, conductive black or indium, tin, or the organic conductor material with pi-electron conjugated system, resin can be with
It is chlorinated polyethylene vinyl acetate resin, PVAC, EVA, acrylic compounds, epoxy resin, organic silicon resin, the one kind such as polyurethanes
Or different materials composition.
Waveform inner core is pressed into single watt with flat film, and coating adhesive carries out stacking bonding at 2 stupefied peak of core paper, single watt
Side is that negative electrode 4 collects middle-end, and single watt of the other side is 3 middle-end of positive electrode, the positive electrode 3 of single watt of one end and single watt it is another
Highly conductive adhesive is coated on the negative electrode 4 at end, the positive electrode 3 of single watt of one end is worn with the cathode 4 of the single watt of other end using conducting wire
Thoroughly.
The anode of the present invention leads to high voltage direct current between cathode, bypasses air through i.e. dust removal, is produced at this time without any ozone
Raw, cooperation needle-circular hole corona discharge electrode can improve efficiency of dust collection.
The beneficial effects of the invention are as follows：
Core paper is shaped to waveform and makes it be not susceptible to deform with facial tissue bonding by the present invention, the field strength distribution under high pressure effect
Uniformly, air portion point breakdown is not easily caused；
The anode of the present invention leads to high voltage direct current between cathode, bypasses air through i.e. dust removal, generates, matches without any ozone at this time
Efficiency of dust collection can be improved by closing needle-circular hole corona discharge electrode.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (5)
1. a kind of corrugated dielectric electrostatic precipitation filter core and its manufacturing method, it is characterised in that：Include the following steps：
A, waveform inner core material core paper is prepared, insulating polymer film is printed to or coated one layer of conductive coating, is then being coated
The side of conductive coating is bonded one layer of insulating polymer film again, becomes the core paper of sandwich structure；
B, flat thin film layer is prepared, by one layer of flame-retardant polymer film of the printing of high resistant conductive layer or coating, flame-retardant polymer is thin
The side of film is bonded one layer of flame-retardant polymer film again；
C, core paper and flame-retardant polymer film are pressed into single watt according to certain correspondence on single watt of machine；
D, single watt is overlapped single layer corrugation by certain correspondence with adhesive or thermal welding；
E, folded block is directly used or is cut into sheet material；
F, the piece timber-used conductor lines prepared are connected in flame-retardant polymer film the two poles of the earth highlight respectively.
2. a kind of corrugated dielectric electrostatic precipitation filter core according to claim 1 and its manufacturing method, it is characterised in that：
Bosom on the corrugated dielectric electrostatic precipitation filter core is equipped with core paper, and the both sides of the core paper are equipped with flat thin membrane material
Material, flat film material are bonded by acrylic acid, epoxy resin and core paper.
3. a kind of corrugated dielectric electrostatic precipitation filter core according to claim 1 and its manufacturing method, it is characterised in that：
The one side of the core paper reuses one layer of flame-retardant polymer using one layer of conductive layer of one layer of flame-retardant polymer film printing or coating
It is film adhered in the another side for being coated with conductive layer, flame-retardant polymer film conductive layer is grid-like, between each two conductive grids
Away from be approximately or equal to corrugation away from integral multiple.
4. a kind of corrugated dielectric electrostatic precipitation filter core according to claim 1 and its manufacturing method, it is characterised in that：
The waveform inner core is pressed into single watt with flat film, and coating adhesive carries out stacking bonding, single watt of side at the stupefied peak of core paper
For cathode collection middle-end, single watt of the other side is positive electrode middle-end, the negative electrode of the anode and the single watt of other end of single watt of one end
The upper highly conductive adhesive of coating, the positive electrode of single watt of one end and the negative electrode of the single watt of other end are penetrated using conducting wire.
5. a kind of corrugated dielectric electrostatic precipitation filter core according to claim 1 and its manufacturing method, it is characterised in that：
The flame-retardant polymer film can be polyesters, polyimide, polyetheretherketone, polyarylsulfone (PAS) class, Nomex class material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810488066.8A CN108654840A (en) | 2018-05-21 | 2018-05-21 | A kind of corrugated dielectric electrostatic precipitation filter core and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810488066.8A CN108654840A (en) | 2018-05-21 | 2018-05-21 | A kind of corrugated dielectric electrostatic precipitation filter core and its manufacturing method |
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| CN108654840A true CN108654840A (en) | 2018-10-16 |
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ID=63777013
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| CN201810488066.8A Pending CN108654840A (en) | 2018-05-21 | 2018-05-21 | A kind of corrugated dielectric electrostatic precipitation filter core and its manufacturing method |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112718248A (en) * | 2020-12-13 | 2021-04-30 | 南通得力净化器材厂有限公司 | Manufacturing process of corrugated micro-static module |
| CN112827297A (en) * | 2020-12-30 | 2021-05-25 | 上海冀晟自动化成套设备有限公司 | Integrated treatment device and method for organic waste gas containing sticky particles |
| CN114670462A (en) * | 2022-05-30 | 2022-06-28 | 江苏美亚科泽过滤技术有限公司 | Electrostatic dust removal corrugated core and forming method thereof |
| CN115519804A (en) * | 2022-10-14 | 2022-12-27 | 爱优特空气技术（上海）有限公司 | Preparation method of unbroken micro-electrostatic filter |
| US12023616B1 (en) | 2022-10-14 | 2024-07-02 | Airquality Technology (Shanghai) Co., Ltd. | Method for preparing unbreakable micro-electrostatic filter |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112718248A (en) * | 2020-12-13 | 2021-04-30 | 南通得力净化器材厂有限公司 | Manufacturing process of corrugated micro-static module |
| CN112718248B (en) * | 2020-12-13 | 2022-11-11 | 南通得力净化器材厂有限公司 | Manufacturing process of corrugated micro-static module |
| CN112827297A (en) * | 2020-12-30 | 2021-05-25 | 上海冀晟自动化成套设备有限公司 | Integrated treatment device and method for organic waste gas containing sticky particles |
| CN114670462A (en) * | 2022-05-30 | 2022-06-28 | 江苏美亚科泽过滤技术有限公司 | Electrostatic dust removal corrugated core and forming method thereof |
| CN115519804A (en) * | 2022-10-14 | 2022-12-27 | 爱优特空气技术（上海）有限公司 | Preparation method of unbroken micro-electrostatic filter |
| CN115519804B (en) * | 2022-10-14 | 2024-02-09 | 爱优特空气技术（上海）有限公司 | Preparation method of unbroken micro-electrostatic filter |
| US12023616B1 (en) | 2022-10-14 | 2024-07-02 | Airquality Technology (Shanghai) Co., Ltd. | Method for preparing unbreakable micro-electrostatic filter |
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