CN108648887A - A kind of anti-instant high-voltage device of low cost and its manufacturing process of circuit board - Google Patents

A kind of anti-instant high-voltage device of low cost and its manufacturing process of circuit board Download PDF

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Publication number
CN108648887A
CN108648887A CN201810436757.3A CN201810436757A CN108648887A CN 108648887 A CN108648887 A CN 108648887A CN 201810436757 A CN201810436757 A CN 201810436757A CN 108648887 A CN108648887 A CN 108648887A
Authority
CN
China
Prior art keywords
shell
sealant
varistor
circuit board
low cost
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810436757.3A
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Chinese (zh)
Inventor
刘应保
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huizhou Sante Electrical Appliance Co Ltd
Original Assignee
Huizhou Sante Electrical Appliance Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huizhou Sante Electrical Appliance Co Ltd filed Critical Huizhou Sante Electrical Appliance Co Ltd
Priority to CN201810436757.3A priority Critical patent/CN108648887A/en
Publication of CN108648887A publication Critical patent/CN108648887A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C7/00Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material
    • H01C7/10Non-adjustable resistors formed as one or more layers or coatings; Non-adjustable resistors made from powdered conducting material or powdered semi-conducting material with or without insulating material voltage responsive, i.e. varistors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C1/00Details
    • H01C1/02Housing; Enclosing; Embedding; Filling the housing or enclosure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01CRESISTORS
    • H01C17/00Apparatus or processes specially adapted for manufacturing resistors
    • H01C17/02Apparatus or processes specially adapted for manufacturing resistors adapted for manufacturing resistors with envelope or housing

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Manufacturing & Machinery (AREA)
  • Thermistors And Varistors (AREA)

Abstract

The invention discloses the anti-instant high-voltage devices of low cost and its manufacturing process of a kind of circuit board, including:Shell, varistor, sealant, it is characterised in that:The shell is ceramic shell, and it is opening that shell upper, which is sealing lower part, the sealant is fire-retardant sealant, sealant is fixed in outer casing underpart, the varistor setting is inside the housing, and the metal pins of varistor pass through sealant, the enclosure is full of flame-retardant filler, the filler material is quartz sand material, silica gel or epoxy resin, the upper seal of the shell is provided with through-hole, number of openings is multiple, the sealant top is provided with insulation board, the metal pins of the varistor pass through insulation board, sealant.The present invention has many advantages, such as that simple and compact for structure, safe, using effect is good.

Description

A kind of anti-instant high-voltage device of low cost and its manufacturing process of circuit board
Technical field
The present invention relates to circuit board protector technical field, the anti-instant high-voltage of low cost of specially a kind of circuit board Device and its manufacturing process.
Background technology
Circuit board makes circuit miniaturization, intuitiveization, and the batch production and optimization electrical appliance for permanent circuit are laid out lifting It acts on.However it can be encountered in the actual use of circuit board and be struck by lightning or situations such as the electromagnetic induction of inductive element, formed High voltage damages circuit board, and in order to solve this harm, circuit board is equipped with protective device, however existing guarantor Protection unit in use, the effect of protection is general, and be easy to cause the accidents such as explosive combustion, mainly varistor holds actual It is easy to aging, after varistor ageing failure may burn, cause circuit board to be destroyed, and traditional protection mode is only Varistor is protected using only soft rubber cover, poor effect.
Invention content
The purpose of the present invention is to provide the anti-instant high-voltage device of low cost and its manufacturing process of a kind of circuit board, with Solve the problems mentioned above in the background art.
To achieve the above object, the present invention provides the following technical solutions:A kind of anti-instant high-voltage of low cost of circuit board Device, including:Shell, varistor, sealant, it is characterised in that:The shell is ceramic shell, and shell upper is envelope Mouth lower part is opening, and the sealant is fire-retardant sealant, and sealant is fixed in outer casing underpart, varistor setting Inside the housing, and the metal pins of varistor pass through sealant.
Further, the enclosure is full of flame-retardant filler.
Further, the filler material is quartz sand material, silica gel, fire clay or epoxy resin.
Further, the upper seal of the shell is provided with through-hole, and number of openings is multiple.
Further, the sealant top is provided with insulation board, and the metal pins of the varistor pass through absolutely Listrium, sealant.
A kind of manufacturing process of the anti-instant high-voltage device of low cost of circuit board, is as follows:
The first step selects mold that ceramic shell green body is put into oven and is toasted using mold manufacturing ceramic shell green body, makes Ceramic shell is obtained, and product type is printed on the ceramic shell of completion;
The pin of varistor is passed through insulating trip, obtains internal component by second step;
Third walks, and the internal component of varistor is put into ceramic shell;
Assembled semi-finished product are put into dispensing fixture by the 4th step, and using serpentine mode dispensing, i.e. glue is in " S " in piece surface Shape is coated with, and glue can be made to be evenly distributed in this way, appearance is also more preferable;
Part is placed on together with dispensing fixture on solidification frame, until glue curing by the 5th step.
Compared with prior art, the beneficial effects of the invention are as follows:The anti-instant high-voltage device of circuit board of the present invention uses Varistor, the instant high-voltage of absorbing circuit, the shell of ceramic material have insulation, high temperature resistant and very strong flame retardant effect, The filler material of quartz sand therein, silica gel, fire clay or epoxy resin, varistor is sealed, and prevents it from burning in use Caused fire, through-hole can release internal pressure, and whole device is compact-sized, small, using effect is good.
The present invention has many advantages, such as that simple and compact for structure, safe, using effect is good.
Description of the drawings
Fig. 1 is overall structure of the present invention;
In figure:1- shells;2- varistors;3- insulation boards;4- sealants;5- filler materials;6- through-holes.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
Referring to Fig. 1, the present invention provides a kind of anti-instant high-voltage devices of low cost of circuit board, including:Shell 1, Varistor 2, sealant 4, it is characterised in that:The shell 1 is ceramic shell, and it is to open that 1 top of shell, which is sealing lower part, Mouthful, the sealant 4 is fire-retardant sealant, and sealant 4 is fixed in 1 lower part of shell, and the varistor 2 is arranged in shell Inside 1, and the metal pins of varistor 2 pass through sealant 4.
Further, 1 inside of shell is full of flame-retardant filler 5.
Further, the filler material 5 is quartz sand material, silica gel, fire clay or epoxy resin.
Further, the upper seal of the shell 1 is provided with through-hole 6, and 6 quantity of through-hole is multiple.
Further, 4 top of sealant is provided with insulation board 3, and the metal pins of the varistor 2 pass through Insulation board 3, sealant 4.
A kind of manufacturing process of the anti-instant high-voltage device of low cost of circuit board, it is characterised in that:Its specific steps is such as Under:
The first step selects mold that ceramic shell green body is put into oven and is toasted using mold manufacturing ceramic shell green body, makes Ceramic shell is obtained, and product type is printed on the ceramic shell of completion;
The pin of varistor is passed through insulating trip, obtains internal component by second step;
Third walks, and the internal component of varistor is put into ceramic shell;
Assembled semi-finished product are put into dispensing fixture by the 4th step, and using serpentine mode dispensing, i.e. glue is in " S " in piece surface Shape is coated with, and glue can be made to be evenly distributed in this way, appearance is also more preferable;
Part is placed on together with dispensing fixture on solidification frame, until glue curing by the 5th step.
Operation principle:The anti-instant high-voltage device of circuit board of the present invention, using varistor, the moment of absorbing circuit is high Voltage, the shell of ceramic material have insulation, high temperature resistant and very strong flame retardant effect, the filler material of quartz sand therein, silicon Glue, fire clay or epoxy resin, varistor is sealed, and fire caused by preventing it from burning in use is not adding filling Shell is provided with through-hole when material, and can release internal pressure, and whole device is compact-sized, small, using effect is good.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (6)

1. a kind of anti-instant high-voltage device of low cost of circuit board, including:Shell(1), varistor(2), sealant(4), It is characterized in that:The shell(1)For ceramic shell, and shell(1)Top is that sealing lower part is opening, the sealant (4)For fire-retardant sealant, sealant(4)It is fixed in shell(1)Lower part, the varistor(2)It is arranged in shell(1)It is interior Portion, and varistor(2)Metal pins pass through sealant(4).
2. a kind of anti-instant high-voltage device of low cost of circuit board according to claim 1, it is characterised in that:Described Shell(1)Inside is full of flame-retardant filler(5).
3. a kind of anti-instant high-voltage device of low cost of circuit board according to claim 2, it is characterised in that:Described Filler material(5)For quartz sand material, Gui Jiao ﹑ thermal cements or epoxy resin.
4. a kind of anti-instant high-voltage device of low cost of circuit board according to claim 1, it is characterised in that:Described Sealant(4)Top is provided with insulation board(3), the varistor(2)Metal pins pass through insulation board(3), sealant (4).
5. a kind of anti-instant high-voltage device of low cost of circuit board according to claim 1 or 4, it is characterised in that:Institute The shell stated(1)Upper seal be provided with through-hole(6), through-hole(6)Quantity is multiple.
6. a kind of manufacturing process of the anti-instant high-voltage device of low cost of circuit board, is as follows:
The first step selects mold that ceramic shell green body is put into oven and is toasted using mold manufacturing ceramic shell green body, makes Ceramic shell is obtained, and product type is printed on the ceramic shell of completion;
The pin of varistor is passed through insulating trip, obtains internal component by second step;
Third walks, and the internal component of varistor is put into ceramic shell;
Assembled semi-finished product are put into dispensing fixture by the 4th step, and using serpentine mode dispensing, i.e. glue is in " S " in piece surface Shape is coated with, and glue can be made to be evenly distributed in this way, appearance is also more preferable;
Part is placed on together with dispensing fixture on solidification frame, until glue curing by the 5th step.
CN201810436757.3A 2018-05-09 2018-05-09 A kind of anti-instant high-voltage device of low cost and its manufacturing process of circuit board Pending CN108648887A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810436757.3A CN108648887A (en) 2018-05-09 2018-05-09 A kind of anti-instant high-voltage device of low cost and its manufacturing process of circuit board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810436757.3A CN108648887A (en) 2018-05-09 2018-05-09 A kind of anti-instant high-voltage device of low cost and its manufacturing process of circuit board

Publications (1)

Publication Number Publication Date
CN108648887A true CN108648887A (en) 2018-10-12

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810436757.3A Pending CN108648887A (en) 2018-05-09 2018-05-09 A kind of anti-instant high-voltage device of low cost and its manufacturing process of circuit board

Country Status (1)

Country Link
CN (1) CN108648887A (en)

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102836806A (en) * 2012-09-06 2012-12-26 河海大学常州校区 Device and method for following and controlling glue quantity of intelligent five-axis linkage numerical control AB dispenser
CN104166253A (en) * 2014-08-12 2014-11-26 深圳市宇顺电子股份有限公司 Method for processing welding points in LCD module
CN206711515U (en) * 2017-03-31 2017-12-05 深圳路迪网络有限公司 LED display
CN107946289A (en) * 2017-12-23 2018-04-20 惠州市三特电器有限公司 A kind of inexpensive anti-instant high-voltage device of circuit board

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102836806A (en) * 2012-09-06 2012-12-26 河海大学常州校区 Device and method for following and controlling glue quantity of intelligent five-axis linkage numerical control AB dispenser
CN104166253A (en) * 2014-08-12 2014-11-26 深圳市宇顺电子股份有限公司 Method for processing welding points in LCD module
CN206711515U (en) * 2017-03-31 2017-12-05 深圳路迪网络有限公司 LED display
CN107946289A (en) * 2017-12-23 2018-04-20 惠州市三特电器有限公司 A kind of inexpensive anti-instant high-voltage device of circuit board

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Application publication date: 20181012