CN108645206A - A kind of progressive rotary kiln - Google Patents

A kind of progressive rotary kiln Download PDF

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Publication number
CN108645206A
CN108645206A CN201810563542.8A CN201810563542A CN108645206A CN 108645206 A CN108645206 A CN 108645206A CN 201810563542 A CN201810563542 A CN 201810563542A CN 108645206 A CN108645206 A CN 108645206A
Authority
CN
China
Prior art keywords
cylinder
kiln
rotary kiln
rotating plate
material rotating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810563542.8A
Other languages
Chinese (zh)
Inventor
胡树峰
孙国安
金鑫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shandong Jingbo Equipment Manufacturing And Installation Co Ltd
Original Assignee
Shandong Jingbo Equipment Manufacturing And Installation Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shandong Jingbo Equipment Manufacturing And Installation Co Ltd filed Critical Shandong Jingbo Equipment Manufacturing And Installation Co Ltd
Priority to CN201810563542.8A priority Critical patent/CN108645206A/en
Publication of CN108645206A publication Critical patent/CN108645206A/en
Pending legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/14Rotary-drum furnaces, i.e. horizontal or slightly inclined with means for agitating or moving the charge
    • F27B7/16Rotary-drum furnaces, i.e. horizontal or slightly inclined with means for agitating or moving the charge the means being fixed relatively to the drum, e.g. composite means
    • F27B7/161Rotary-drum furnaces, i.e. horizontal or slightly inclined with means for agitating or moving the charge the means being fixed relatively to the drum, e.g. composite means the means comprising projections jutting out from the wall
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • F27B7/26Drives
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • F27B7/42Arrangement of controlling, monitoring, alarm or like devices
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D17/00Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/14Rotary-drum furnaces, i.e. horizontal or slightly inclined with means for agitating or moving the charge
    • F27B7/16Rotary-drum furnaces, i.e. horizontal or slightly inclined with means for agitating or moving the charge the means being fixed relatively to the drum, e.g. composite means
    • F27B7/161Rotary-drum furnaces, i.e. horizontal or slightly inclined with means for agitating or moving the charge the means being fixed relatively to the drum, e.g. composite means the means comprising projections jutting out from the wall
    • F27B2007/165Rotary-drum furnaces, i.e. horizontal or slightly inclined with means for agitating or moving the charge the means being fixed relatively to the drum, e.g. composite means the means comprising projections jutting out from the wall forming a helical lifting projection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • F27B7/26Drives
    • F27B2007/261Drives working with a ring embracing the drum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27MINDEXING SCHEME RELATING TO ASPECTS OF THE CHARGES OR FURNACES, KILNS, OVENS OR RETORTS
    • F27M2001/00Composition, conformation or state of the charge
    • F27M2001/03Charges containing minerals
    • F27M2001/035China

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Muffle Furnaces And Rotary Kilns (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention discloses a kind of progressive rotary kilns, including cylinder, described cylinder one end is fixedly connected with kiln hood, and the cylinder other end is fixedly connected with kiln tail, flue is equipped with above the kiln tail, filter device is installed on the flue, the kiln hood side is equipped with burner, and thermocouple is equipped with above the cylinder, rack gear is fixedly connected on the outside of the cylinder, it is mounted on wheel belt on the outside of the cylinder both ends, the inner barrel is fixedly connected with cylinder material rotating plate.The hurricane band being arranged in rotary kiln of the present invention is to set up cylinder material rotating plate through entire kiln body along rotary kiln tubular axis side, and cylinder material rotating plate realizes the progressive transmission of ceramic product in the upper screw arrangement of arrangement;Cylinder material rotating plate is that at least three arrangements are set on rotary kiln inner wall circumference, realizes the continuous overturning of ceramic product, this lifting blade is circular shape, it can be ensured that is slid along cylinder in the ceramic product of kiln body sagittal plane, does not damage ceramic product.

Description

A kind of progressive rotary kiln
Technical field
The present invention relates to rotary kiln technology, specially a kind of progressive rotary kiln.
Background technology
Flyash is larger one of the industrial residue of the current discharge capacity in China, with the development of power industry, coal-burning power plant Flyash discharge capacity increases year by year.Using coal dust as the thermal power plant of fuel and concentrated supply of heating in the city boiler, wherein 90% or more is wet Ash discharge, activity is low compared with dry ash, and water wasting is power-consuming, pollutes environment, and toxic chemical substance therein can also make human body and biology At harm.
Lytag be using flyash as primary raw material (85%) left and right, mix appropriate lime (or carbide slag), gypsum, Additive etc., manufactured a kind of artificial lightweight aggregate through meter lytag amount, dispensing, molding, drying and cooling.Haydite has Excellent performance, if density is low, cylindrical compress strength is high, porosity is high, coefficient of softing is high, frost resistance is good, alkali resistant aggregate reaction It is excellent etc..Particularly because of haydite density is small, internal porous, form, ingredient are more uniform, and have some strength and robustness, thus With light, corrosion-resistant, freeze proof, the multifunctional characteristics such as antidetonation and good insulating (heat preservation, heat-insulated, sound insulation, damp proof insulation).
There are ceramic product excellent properties of product, calcining process to be important one section of process, ensure ceramic product performance It is achieved.Calcining kiln is important equipment, and the structure and form of kiln are of crucial importance.
Invention content
The purpose of the present invention is to provide a kind of progressive rotary kilns, to solve the problems mentioned in the above background technology.
To achieve the above object, the present invention provides the following technical solutions:A kind of progressive rotary kiln, including cylinder, it is described Cylinder one end is fixedly connected with kiln hood, and the cylinder other end is fixedly connected with kiln tail, and flue is equipped with above the kiln tail, described Filter device is installed, the kiln hood side is equipped with burner, thermocouple, the cylinder are equipped with above the cylinder on flue External side is fixedly connected with rack gear, is mounted on wheel belt on the outside of the cylinder both ends, the inner barrel is fixedly connected with cylinder Material rotating plate, the cylinder lower section are equipped with motor, and the motor output end is equipped with gear, is installed respectively below belt wheel described in two groups There are gear wheel and carrying roller.
Preferably, the filter device includes babinet and gas-guide tube, and the box house side is equipped with active carbon slab, institute It states the box house other side and is equipped with mud chamber, the gas-guide tube is communicated in mud chamber side.
Preferably, the gas-guide tube is L font structures, and charge door, the mud chamber side are equipped with above the mud chamber Equipped with slag-drip opening.
Preferably, it is mounted on rotary kiln bearing below the kiln hood and kiln tail, the kiln tail side is equipped with feed pipe.
Preferably, the gear ring is meshed with gear.
Preferably, the quantity of the cylinder material rotating plate is at least three groups, and every group of cylinder material rotating plate is along cylinder axial screw The contact surface of the hurricane band of arrangement, the cylinder material rotating plate and haydite is periphery.
Preferably, insulation refractory layer is equipped on the inside of the cylinder, the quantity of the thermocouple is three groups.
Compared with prior art, the beneficial effects of the invention are as follows:A kind of progressive rotary kiln of the present invention, structure novel are led to It crosses and optimizes rotary kiln internal structure, be conducive to the uniform roasting of product, enhance product performance, and increase product and cylinder Internal portion thermal current heat exchange area, effectively raises the roasting efficiency of ceramic product.Traditional rotary kiln is along rotary kiln There is certain protrusion, every hurricane band to have one fixed width, hurricane band for the hurricane band of inner wall circumference circumferential direction direction setting, hurricane band It is to be spaced apart in rotary kiln axial direction, the hurricane band being arranged in rotary kiln of the present invention is along rotary kiln tubular axis direction Cylinder material rotating plate through entire kiln body is set, and cylinder material rotating plate realizes the progressive of ceramic product in the upper screw arrangement of arrangement Formula is transmitted;Cylinder material rotating plate is that at least three arrangements are set on rotary kiln inner wall circumference, realizes the continuous overturning of ceramic product, this Lifting blade is circular shape, it can be ensured that is slid along cylinder in the ceramic product of kiln body sagittal plane, does not damage ceramic product.Lifting Plate is arranged in kiln cylinder body entire rotary kiln is axially helically shaped, is realized that ceramic product is progressive and is raised by material rotating plate.Together When the rotary kiln flue on filter device is installed, can make generate gas discharge when more clean, reduce to air Pollution.
Description of the drawings
Fig. 1 is first structure schematic diagram of the present invention;
Fig. 2 is the second structural schematic diagram of the invention;
Fig. 3 is inner barrel cylinder stirring plate structure schematic diagram of the present invention;
Fig. 4 is filter apparatus configuration schematic diagram of the present invention.
In figure:1 burner, 2 kiln hoods, 3 thermocouples, 4 wheel belt, 5 cylinders, 6 insulation refractory layers, 7 cylinder material rotating plates, 8 Gear ring, 9 flues, 10 feed pipes, 11 kiln tails, 12 gear wheels, 13 gears, 14 motors, 15 carrying rollers, 16 rotary kiln bearings, 17 filter devices, 18 babinets, 19 active carbon slabs, 20 mud chambers, 21 gas-guide tubes, 22 slag-drip openings, 23 charge doors.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other Embodiment shall fall within the protection scope of the present invention.
- 4 are please referred to Fig.1, the present invention provides a kind of technical solution:A kind of progressive rotary kiln, including cylinder 5, the cylinder 5 one end of body is fixedly connected with kiln hood 2, and 5 other end of the cylinder is fixedly connected with kiln tail 11, and 11 top of the kiln tail is equipped with flue 9, filter device 17 is installed, 2 side of the kiln hood is equipped with burner 1, and 5 top of the cylinder is equipped on the flue 9 Thermocouple 3,5 outside of the cylinder are fixedly connected with rack gear 8, wheel belt 4, the cylinder 5 are mounted on the outside of 5 both ends of the cylinder Inside is fixedly connected with 7 several groups of cylinder material rotating plate, and 5 lower section of the cylinder is equipped with motor 14, the installation of 14 output end of the motor There is gear 13,4 lower section of belt wheel described in two groups is separately installed with gear wheel 12 and carrying roller 15.Turnover panel is that spiral cylinder turns in kiln body Flitch 7 is applied on the entire axis direction of rotary kiln, and along the circumferential direction upper arrangement is no less than 3 row's turnover panels.Cylinder material rotating plate is Through in entire kiln body, kiln tail end (feed end) has striker plate to be directly connected to cylinder material rotating plate 7, and striker plate height is higher than circle Cylinder material rotating plate 7 prevents charging from cannot enter in rotary kiln, and cylinder material rotating plate 7 directly arrives kiln hood (discharge end).Ceramic product is logical It crosses feed chute to enter directly into kiln, since kiln body constantly rotates, say to say that ceramic product is possible to directly arrive cylinder On material rotating plate 7, it is also possible to fall on kiln body inner wall, under the rotation of kiln body, be turned on cylinder material rotating plate 7, and then realize Continuous progressive transmission of the haydite on cylinder material rotating plate 7.
The filter device 17 includes babinet 18 and gas-guide tube 21, and 18 interior side of the babinet is equipped with active carbon slab 19, the 18 inside other side of the babinet is equipped with mud chamber 20, and the gas-guide tube 21 is communicated in 20 side of mud chamber.The gas-guide tube 21 be L font structures, and 20 top of the mud chamber is equipped with charge door 23, and 20 side of the mud chamber is equipped with slag-drip opening 22, charging Mouth 23 is that limewash is added, and slag-drip opening 22 is then the precipitation being discharged inside mud chamber 20.The kiln hood 2 and 11 lower section of kiln tail are pacified Equipped with rotary kiln bearing 16,11 side of the kiln tail is equipped with feed pipe 10.The gear ring 8 is meshed with gear 13.The cylinder 5 Inside is equipped with insulation refractory layer 6, and the quantity of the thermocouple 3 is three groups, and the quantity of the cylinder material rotating plate 7 is three groups, The cylinder material rotating plate 7 arranges that the contact surface of the cylinder material rotating plate 7 and haydite is periphery in 5 internal helicoid of cylinder.
Operation principle:Burner 1 is filled wherein on kiln hood 2 carries out heat temperature raising baking ceramic product in kiln;Wheel belt 4 is in cylinder It is rotated on 5, wheel belt 4 is connect with cylinder 5, and cylinder 5 is to drive transmission, gear ring 8 to be nibbled with gear 13 by the gear ring 8 being connected thereto It closes, gear 13 is driven under the drive of motor 14.There is flue 9 that flue gas is discharged in kiln tail 11, there is feed pipe 11, haydite Product enters from a upper procedure in kiln.Temperature measuring device thermocouple 3 is housed in kiln body 1, thermometric is carried out in kiln body by going deep into, profit In control kiln temperature;In kiln body, lining refractories 6 effectively ensure the lost of kiln body internal heat and ensure outside kiln body The excessively high damage kiln body of temperature;The helical form lifting cylinder not less than 3 is disposed in kiln, the axis direction that lifting cylinder prolongs kiln runs through Entire kiln body overturns the material in kiln.Wherein rotary kiln is wireless by using being used on frequency control motor, cylinder 5 Temperature measuring equipment, the speed that kiln body may be implemented adjusts and temperature control, and can be by showing record on PLC, convenient for pottery The control of granule product performance.The gas being discharged by flue 9 enters inside filter device 17, makees in the filtering of active carbon slab 19 With the particle in lower removing gas, the limewash inside mud chamber 20 can neutralize the sulfur dioxide of gas, carbon dioxide and Cyanide gas crosses pollution of the reduction to environment after air filtering.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace And modification, the scope of the present invention is defined by the appended.

Claims (7)

1. a kind of progressive rotary kiln, including cylinder (5), it is characterised in that:Described cylinder (5) one end is fixedly connected with kiln hood (2), cylinder (5) other end is fixedly connected with kiln tail (11), and flue (9), the flue are equipped with above the kiln tail (11) (9) filter device (17) is installed, kiln hood (2) side is equipped with burner (1), is equipped with above the cylinder (5) on Thermocouple (3), cylinder (5) outside are fixedly connected with rack gear (8), wheel belt are mounted on the outside of cylinder (5) both ends (4), it is fixedly connected with cylinder material rotating plate (7) inside the cylinder (5), motor (14), the electricity are equipped with below the cylinder (5) Machine (14) output end is equipped with gear (13), and gear wheel (12) and carrying roller (15) are separately installed with below belt wheel (4) described in two groups.
2. a kind of progressive rotary kiln according to claim 1, it is characterised in that:The filter device (17) includes case Body (18) and gas-guide tube (21), babinet (18) interior side are equipped with active carbon slab (19), and the babinet (18) is internal another Side is equipped with mud chamber (20), and the gas-guide tube (21) is communicated in mud chamber (20) side.
3. a kind of progressive rotary kiln according to claim 2, it is characterised in that:The gas-guide tube (21) is L font knots Structure, mud chamber (20) top are equipped with charge door (23), and mud chamber (20) side is equipped with slag-drip opening (22).
4. a kind of progressive rotary kiln according to claim 1, it is characterised in that:Under the kiln hood (2) and kiln tail (11) Side is mounted on rotary kiln bearing (16), and kiln tail (11) side is equipped with feed pipe (10).
5. a kind of progressive rotary kiln according to claim 1, it is characterised in that:The gear ring (8) and gear (13) phase Engagement.
6. a kind of progressive rotary kiln according to claim 1, it is characterised in that:Heat preservation is equipped on the inside of the cylinder (5) The quantity of refractory material layer (6), the thermocouple (3) is three groups.
7. a kind of progressive rotary kiln according to claim 1, it is characterised in that:The quantity of the cylinder material rotating plate (7) At least three groups, every group of cylinder material rotating plate (7) is the hurricane band arranged along cylinder (5) axial screw, the cylinder material rotating plate (7) Contact surface with haydite is periphery.
CN201810563542.8A 2018-05-23 2018-05-23 A kind of progressive rotary kiln Pending CN108645206A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810563542.8A CN108645206A (en) 2018-05-23 2018-05-23 A kind of progressive rotary kiln

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810563542.8A CN108645206A (en) 2018-05-23 2018-05-23 A kind of progressive rotary kiln

Publications (1)

Publication Number Publication Date
CN108645206A true CN108645206A (en) 2018-10-12

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CN201810563542.8A Pending CN108645206A (en) 2018-05-23 2018-05-23 A kind of progressive rotary kiln

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109539777A (en) * 2018-12-29 2019-03-29 山东京博装备制造安装有限公司 A kind of rotary kiln
CN116354388A (en) * 2023-03-15 2023-06-30 安徽赛尔新能源科技有限公司 Preparation device and preparation method of lithium ion battery cathode material lithium titanate

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB696095A (en) * 1951-04-06 1953-08-26 John Baptiste Dube Calcining kiln
CN101614472A (en) * 2009-07-31 2009-12-30 吉林省建筑材料工业设计研究院 A kind of inner spiral drum-type rotary kiln
CN201653120U (en) * 2009-11-27 2010-11-24 吉林省建筑材料工业设计研究院 Pre-heated rotary kiln with internal spiral cylinder
CN103575095A (en) * 2013-11-14 2014-02-12 山东恒远利废技术发展有限公司 Cascading type rotary kiln
CN107883383A (en) * 2017-12-14 2018-04-06 北京高能时代环境技术股份有限公司 Dangerous waste incineration rotary kiln
CN207197248U (en) * 2017-08-16 2018-04-06 江苏安必信环保设备有限公司 A kind of interior heat pipe rotary calciner
CN208536585U (en) * 2018-05-23 2019-02-22 山东京博装备制造安装有限公司 A kind of progressive rotary kiln

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB696095A (en) * 1951-04-06 1953-08-26 John Baptiste Dube Calcining kiln
CN101614472A (en) * 2009-07-31 2009-12-30 吉林省建筑材料工业设计研究院 A kind of inner spiral drum-type rotary kiln
CN201653120U (en) * 2009-11-27 2010-11-24 吉林省建筑材料工业设计研究院 Pre-heated rotary kiln with internal spiral cylinder
CN103575095A (en) * 2013-11-14 2014-02-12 山东恒远利废技术发展有限公司 Cascading type rotary kiln
CN207197248U (en) * 2017-08-16 2018-04-06 江苏安必信环保设备有限公司 A kind of interior heat pipe rotary calciner
CN107883383A (en) * 2017-12-14 2018-04-06 北京高能时代环境技术股份有限公司 Dangerous waste incineration rotary kiln
CN208536585U (en) * 2018-05-23 2019-02-22 山东京博装备制造安装有限公司 A kind of progressive rotary kiln

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109539777A (en) * 2018-12-29 2019-03-29 山东京博装备制造安装有限公司 A kind of rotary kiln
CN116354388A (en) * 2023-03-15 2023-06-30 安徽赛尔新能源科技有限公司 Preparation device and preparation method of lithium ion battery cathode material lithium titanate

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