CN108642927B - Snowflake washing method for textile industry with soft and smooth polishing film balls - Google Patents
Snowflake washing method for textile industry with soft and smooth polishing film balls Download PDFInfo
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- CN108642927B CN108642927B CN201810415908.7A CN201810415908A CN108642927B CN 108642927 B CN108642927 B CN 108642927B CN 201810415908 A CN201810415908 A CN 201810415908A CN 108642927 B CN108642927 B CN 108642927B
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- pumice
- snowflake
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- ball
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/13—Fugitive dyeing or stripping dyes
- D06P5/137—Fugitive dyeing or stripping dyes with other compounds
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
- D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P7/00—Dyeing or printing processes combined with mechanical treatment
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a novel textile industry snowflake washing method with soft-slip type polished film balls, which belongs to the technical field of textile snowflake washing, and the novel textile industry snowflake washing method with soft-slip type polished film balls is characterized in that the snowflake washed pumice is pretreated, the pretreatment comprises the steps of primarily selecting pumice, repeatedly selecting pumice, cutting pumice, polishing pumice and cleaning pumice, then the pretreated pumice is matched with the soft-slip type polished film balls, the soft-slip type polished film balls comprise fluff layers, film ball bodies and filling balls, the fluff layers are made of water-soluble cellulose, the film ball bodies are made of modified starch, the filling balls are elastic foam balls, the filling balls are provided with a plurality of irregular through holes and made of degradable foam materials, finally, the qualified polished clothes are neutralized by oxalic acid, and then softener is applied after water washing, so that the scrappage rate of snowflake washing can be reduced, and the quality is improved, and finer snowflakes can be obtained.
Description
Technical Field
The invention relates to the technical field of textile snowflake washing, in particular to a snowflake washing method with a soft and smooth polishing film ball for the textile industry.
Background
The snow washing means that dry pumice is soaked by potassium permanganate solution, then the pumice is directly polished with clothes in a special rotary cylinder, and the pumice is polished on the clothes to oxidize friction points by potassium permanganate, so that the cloth surface shows irregular fading to form white points similar to snowflakes. The general process of snow washing is as follows: soaking potassium permanganate in pumice stone, dry grinding pumice stone and clothes, facing plate with snowflake effect, taking out clothes, washing off stone dust on the clothes in a washing tank with clean water, neutralizing with oxalic acid, washing with water and coating a softening agent.
The snowflake washing has various frying methods, including dry frying, wet frying and round ball. Foam, etc. are fried together, and if the jeans are desired to have smaller snowflakes, the foam is dry-fried with potassium pickaxe (horse). The pumice is also used for frying snowflakes, the fine snowflakes are fried in a popular way abroad, and the people like the large snowflakes (the rinsing water is mostly fried in the jeans sold in the market at present) in China can smell the rinsing water (or the taste of chemical liquid medicines such as potassium pickaxe, oxalic acid and the like).
At present, the scrappage of the snow washing is very high, the quality of textiles washed by the snow is not high, the requirements of frying the fine snow on the quality of the snow washing are more and more strict along with the pursuit of people for fashion, the technology of the snow washing is improved, and the snow washing has a huge market prospect.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a snowflake washing method with a soft and smooth polishing film ball for textile industry, which can be used for pretreating the pumice stone washed by the snowflake, matching the pretreated pumice stone with the soft and smooth polishing film ball, reducing the rejection rate of the snowflake washing by using a filling ball, improving the quality and obtaining finer snowflakes.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A snowflake washing method for textile industry with soft and smooth polishing film balls comprises the following steps:
firstly, selecting pumice stone initially, wherein a worker selects proper pumice stone according to the requirement of a designer;
secondly, checking pumice again, performing a pumice dry grinding test after trimming the unqualified semi-finished textile, and removing the pumice which abrades the surface of the unqualified semi-finished textile by contrasting the snowflake effect on the board;
cutting the pumice, namely cutting the pumice by using a cutting machine to cut spherical and elliptical pumice;
step four, grinding the pumice, carrying out coarse grinding and shaping on the cut pumice, and carrying out fine grinding on the coarsely ground and shaped pumice;
step five, cleaning the pumice, firstly carrying out acid cleaning on the finely ground pumice, and then putting the finely ground pumice into an ultrasonic cleaner for ultrasonic cleaning to remove tiny debris in pumice holes;
step six, soaking pumice, and soaking the cleaned pumice in a potassium permanganate solution;
seventhly, fishing up the pumice soaked with the potassium permanganate solution, and performing semi-wiping, wherein the standard of the semi-wiping is that water stains on the surface of the pumice do not drip down, the water stains in the pumice holes are remained, and observing is performed by naked eyes, putting the pumice into a soft and smooth polishing film ball to be kneaded and rolled, the soft and smooth polishing film ball comprises a fluff layer, a film ball body and filling balls, the fluff layer is paved on the surface of the film ball body, a plurality of the filling balls are filled in the film ball body, the diameter of each filling ball is 5-10mm, and the diameter of the film ball body is 50-60 mm;
step eight, directly polishing the pumice and the clothes in a special rotary cylinder, and oxidizing friction points by potassium permanganate;
step nine, after polishing, fixing the textile, smoothing the textile by using an electrostatic rod, sucking away residual soft and smooth polishing film balls by using a dust collector, and polishing unqualified clothes again by contrasting the snowflake effect on the board;
step ten, taking out the clothes, washing off stone dust on the clothes in a washing tank by using clean water, and polishing the unqualified clothes again by contrasting the snowflake effect to the board;
and eleventh, neutralizing the qualified polished clothes with oxalic acid, and washing with water and then adding a softening agent.
Further, vinegar is adopted for pickling in the fifth step, and the pH value of pickling solution is 2-4.
Further, the soaking temperature in the sixth step is 20-30 ℃.
Further, the fluff layer in the seventh step is made of water-soluble cellulose, the film ball body is made of modified starch, the filling ball is an elastic foam ball, a plurality of irregular through holes are formed in the filling ball, and the filling ball is made of degradable foam materials.
Furthermore, in the ninth step, the residual smooth polishing film ball is sucked away by a dust collector while the textile is smoothed by an electrostatic rod at the polishing point.
Further, in the step ten, the damaged clothes which are still unqualified are washed.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) this scheme carries out the preliminary treatment to the pumice that the snowflake was washed, then the pumice of preliminary treatment and the cooperation of the gentle smooth formula film ball of polishing utilize the packing ball to reduce the disability rate that the snowflake was washed, and the quality obtains promoting moreover, can obtain thinner snowflake.
(2) The pumice is pickled to remove the algae on the surface and in the holes of the pumice and prevent the algae from dyeing the textile in the snowflake washing process.
(3) The pumice is put into the potassium permanganate solution to be soaked at the temperature of 20-30 ℃, and the potassium permanganate solution is not easy to decompose at the temperature of 20-30 ℃.
(4) And the fluff layer is made of water-soluble cellulose, the film ball body is made of modified starch, the filling ball is an elastic foam ball, a plurality of irregular through holes are formed in the filling ball, the filling ball is made of degradable foam materials, the fluff layer and the film ball body are dissolved when contacting wet pumice, and most of the filling balls in the soft and smooth grinding film ball are released to participate in grinding in the eighth step through dissolving and grinding.
(5) In the ninth step, the residual soft and smooth polishing film ball is sucked away by a dust collector only by using an electrostatic rod to smooth the textile fabric at the polishing point, so that the working personnel can conveniently align the board according to the snowflake effect.
(6) And step ten, performing destructive washing on the still unqualified clothes, wherein once the snowflake washing is damaged, the damaged clothes can be subjected to destructive washing within the allowable range of the destructive washing, so that the loss is reduced.
Drawings
FIG. 1 is a schematic structural view of the pumice stone of the present invention;
fig. 2 is a schematic structural view of the soft and smooth polishing film ball of the present invention.
The reference numbers in the figures illustrate:
1 pumice, 2 fluff layers, 3 film ball bodies and 4 filling balls
Detailed Description
The drawings in the embodiments of the invention will be combined; the technical scheme in the embodiment of the invention is clearly and completely described; obviously; the described embodiments are only some of the embodiments of the invention; rather than all embodiments. Based on the embodiments of the invention; all other embodiments obtained by a person skilled in the art without making any inventive step; all fall within the scope of protection of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
a snowflake washing method for textile industry with soft and smooth polishing film balls comprises the following steps:
firstly, primarily selecting pumice 1, wherein a worker selects pumice 1 with proper size according to a drawing designed by a designer, and the size error of the pumice 1 is not more than 5 mm;
secondly, checking the pumice 1 again, trimming the unqualified semi-finished fabric, performing a pumice 1 dry grinding test, and removing the pumice 1 which abrades the surface of the unqualified semi-finished fabric by contrasting the snowflake effect;
cutting the pumice 1, namely cutting the pumice 1 by using a cutting machine to obtain spherical and elliptical pumice 1;
step four, grinding the pumice 1, carrying out coarse grinding and shaping on the cut pumice 1, and carrying out fine grinding on the coarse-ground and shaped pumice 1;
the step two is repeated on the finely ground pumice 1, the qualified pumice 1 is recorded, the size measurement is recorded after the snowflake washing is finished, and then the pumice is stored for being directly used next time;
step five, cleaning the pumice 1, firstly carrying out acid cleaning on the finely ground pumice 1, wherein vinegar is adopted for acid cleaning in the step five, the pH value of an acid cleaning solution is 2-4, algae on the surface and in holes of the pumice can be removed by acid cleaning, the algae is prevented from dyeing textile fabrics in the snowflake cleaning process, then putting the finely ground pumice 1 into an ultrasonic cleaner for ultrasonic cleaning to remove tiny debris in the holes of the pumice 1, and once the textile fabrics are dyed by colored impurities in the polishing process, the snowflake cleaning quality can be influenced similarly due to the porous characteristic of the pumice 1, and more impurities in the holes of the pumice 1 can be cleaned out by the ultrasonic cleaner;
step six, soaking the pumice 1, and soaking the cleaned pumice 1 in a potassium permanganate solution at the temperature of 20-30 ℃;
seventhly, fishing up the pumice 1 soaked with the potassium permanganate solution for half-wiping, wherein the standard of the half-wiping is that water stains on the surface of the pumice 1 do not drip down, the water stains in holes of the pumice 1 are remained, observing the pumice 1 by taking naked eyes as a standard, putting the pumice 1 into a soft-sliding type polishing film ball, kneading and rolling the soft-sliding type polishing film ball, wherein the soft-sliding type polishing film ball comprises a fluff layer 2, a film ball body 3 and filling balls 4, the fluff layer 2 is laid on the surface of the film ball body 3, the filling balls 4 are filled in the film ball body 3, the diameter of each filling ball 4 is 5-10mm, and the diameter of the film ball body 3 is 50-60 mm;
the fluff layer 2 in the step seven is made of water-soluble cellulose, the film ball body 3 is made of modified starch, the filling ball 4 is an elastic foam ball, compared with foams in the prior art, the elastic foam ball is better in abrasive resistance in the polishing process and is not easy to break, the foam durability is not high in the polishing process, technicians can control snowflake washing more easily, the filling ball 4 is provided with a plurality of irregular through holes, the filling ball 4 is made of degradable foam materials, and the fluff layer 2 and the film ball body 3 are dissolved when contacting the wet pumice 1.
Step eight, directly polishing the pumice and the clothes in a special rotary cylinder, and oxidizing friction points by potassium permanganate;
in the polishing process, most of the filling balls 4 in the soft and smooth polishing film balls are released to participate in polishing through dissolution and polishing, the fluff layer 2 of the undissolved part of the soft and smooth polishing film balls can be adhered with fragments of the filling balls 4 which are polished, and the soft and smooth polishing film balls with larger volume are convenient to clean after polishing is finished;
step nine, after polishing, fixing the textile, smoothing the textile by using an electrostatic rod, sucking away residual soft and smooth polishing film balls by using a dust collector, polishing unqualified clothes again by contrasting a snowflake effect, smoothing the textile by using the electrostatic rod at a polishing point, and sucking away the residual soft and smooth polishing film balls by using the dust collector;
when the polishing points of the textile are wet, the residual potassium permanganate solution at the polishing points of the textile can be dried by a blower in front of the board by contrasting the snowflake effect, so that the contrast is convenient, and the snowflake washing quality is further improved;
step ten, taking out the clothes, washing off stone dust on the clothes in a washing tank by using clean water, and polishing the unqualified clothes again by contrasting the snowflake effect to the board;
step ten, performing destructive washing on the still unqualified clothes, wherein once the snowflake washing is damaged, the damaged clothes can be subjected to destructive washing within the damage washing allowable range, so that the loss is reduced;
and eleventh, neutralizing the qualified polished clothes with oxalic acid, and washing with water and then adding a softening agent.
According to the invention, the pumice 1 washed by the snowflakes is pretreated, the more proper pumice 1 is selected for polishing, the quality of the snowflake washing can be obviously improved, the rejection rate of the snowflake washing is reduced, then the pretreated pumice is matched with the soft-sliding polishing film ball, the broken soft-sliding polishing film ball releases the filling ball 4, the filling ball participates in the polishing process, the quality of fried fine snowflakes is improved, the fragments of the filling ball 4 can be adhered to the surface of the unbroken soft-sliding polishing film ball through the fluff layer 2, the cleaning is convenient, the quality is improved, and the finer snowflakes can be obtained.
The above; but are merely preferred embodiments of the invention; the scope of the invention is not limited thereto; any person skilled in the art is within the technical scope of the present disclosure; the technical scheme and the improved concept of the invention are equally replaced or changed; are intended to be covered by the scope of the present invention.
Claims (5)
1. A snowflake washing method with soft and smooth polishing film balls for textile industry is characterized in that: the method comprises the following steps:
firstly, primarily selecting pumice (1), and selecting proper pumice (1) by a worker according to the requirement of a designer;
secondly, checking the pumice (1), pruning the unqualified semi-finished fabric, then carrying out a pumice (1) dry grinding test, and rejecting the pumice (1) which abrades the surface of the unqualified semi-finished fabric by contrasting the snowflake effect to the board;
step three, cutting the pumice (1) by using a cutting machine, and cutting spherical and elliptical pumice (1);
step four, grinding the pumice (1), carrying out coarse grinding and shaping on the cut pumice (1), and carrying out fine grinding on the coarsely ground and shaped pumice (1);
step five, cleaning the pumice (1), firstly carrying out acid cleaning on the finely ground pumice (1), and then putting the finely ground pumice (1) into an ultrasonic cleaner for ultrasonic cleaning to remove tiny debris in the holes of the pumice (1);
step six, soaking the pumice (1), and soaking the cleaned pumice (1) in a potassium permanganate solution;
seventhly, fishing up the pumice (1) soaked with the potassium permanganate solution for half wiping, wherein the water stain on the surface of the pumice (1) does not flow downwards in a gathering manner, the water stain in holes of the pumice (1) is remained, the observation is performed by using naked eyes, the pumice (1) is placed into a smooth polishing film ball to be kneaded and rolled, the smooth polishing film ball comprises a fluff layer (2), a film ball body (3) and a filling ball (4), the fluff layer (2) adopts water-soluble cellulose, the film ball body (3) adopts modified starch, the filling ball (4) is an elastic foam ball, a plurality of through holes are formed in the filling ball (4), the filling ball (4) adopts a degradable foam material, the fluff layer (2) is laid on the surface of the film ball body (3), the filling balls (4) are filled into the film ball body (3), and the diameter of the filling ball (4) is 5-10mm, the diameter of the film ball body (3) is 50-60 mm;
step eight, directly polishing the pumice and the clothes in a special rotary cylinder, and oxidizing friction points by potassium permanganate;
step nine, after polishing, fixing the textile, smoothing the textile by using an electrostatic rod, sucking away residual soft and smooth polishing film balls by using a dust collector, and polishing unqualified clothes again by contrasting the snowflake effect on the board;
step ten, taking out the clothes, washing off stone dust on the clothes in a washing tank by using clean water, and polishing the unqualified clothes again by contrasting the snowflake effect to the board;
and eleventh, neutralizing the qualified polished clothes with oxalic acid, and washing with water and then adding a softening agent.
2. The snowflake washing method for textile industry with the soft and smooth type polishing film ball as claimed in claim 1, wherein: and the pickling in the fifth step adopts vinegar, and the pH value of the pickling solution is 2-4.
3. A snowflake washing method with soft sanding membrane balls in textile industry according to claim 1 or 2, characterized in that: in the sixth step, the soaking temperature is 20-30 ℃.
4. The snowflake washing method for textile industry with the soft and smooth type polishing film ball as claimed in claim 1, wherein: in the ninth step, the residual soft and smooth polishing film balls are sucked away by a dust collector while the textile is smoothed by an electrostatic rod at the polishing point.
5. The snowflake washing method for textile industry with the soft and smooth type polishing film ball as claimed in claim 1, wherein: in the step ten, the clothes which are still unqualified are damaged and washed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810415908.7A CN108642927B (en) | 2018-05-03 | 2018-05-03 | Snowflake washing method for textile industry with soft and smooth polishing film balls |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810415908.7A CN108642927B (en) | 2018-05-03 | 2018-05-03 | Snowflake washing method for textile industry with soft and smooth polishing film balls |
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| Publication Number | Publication Date |
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| CN108642927A CN108642927A (en) | 2018-10-12 |
| CN108642927B true CN108642927B (en) | 2020-12-01 |
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| CN201810415908.7A Expired - Fee Related CN108642927B (en) | 2018-05-03 | 2018-05-03 | Snowflake washing method for textile industry with soft and smooth polishing film balls |
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Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104594011A (en) * | 2013-11-01 | 2015-05-06 | 青岛鑫益发工贸有限公司 | Environmentally friendly post-treatment washing technology of jean |
| CN105755658A (en) * | 2016-03-10 | 2016-07-13 | 太仓棨淂服装有限公司 | Production process of snow-wash jean cloth |
| CN107663767A (en) * | 2017-11-04 | 2018-02-06 | 繁昌县清新水洗有限责任公司 | A kind of method for washing of pure cotton fabric |
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Effective date of registration: 20220223 Address after: 226600 group 10, Shuangxin village, Duntou Town, Hai'an City, Nantong City, Jiangsu Province Patentee after: Nantong Bailian Textile Co.,Ltd. Address before: 226600 No. 3-2, group 6, dunxi village, Duntou Town, Hai'an County, Nantong City, Jiangsu Province Patentee before: Zhu Aimin |
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