A kind of producing technology of non-woven fabrics
Technical field
The present invention relates to textile technology technical field, specifically a kind of producing technology of non-woven fabrics.
Background technology
Chemical fibre or chemical fibre are processed into textile product, required various relevant mechanical equipments are just
It is called Weaving device, non-woven fabrics is also known as nonwoven fabric, is made of fiber orient or random, and non-woven fabrics has moisture-proof, saturating
Gas, it is flexible, light, not combustion-supporting, be easy decompose, it is nontoxic nonirritant, rich in color, cheap, recyclable the features such as,
It needs to be furled by carding equipment after nonwoven molding with cloth, to facilitate combing non-woven fabrics, non-woven fabrics is made to be readily transported.
However traditional producing technology of non-woven fabrics is inconvenient for operation when replacing reel, needs to carry out after dismantling winding up roller
It replaces, working efficiency is low in carding process, or even production line can be caused to suspend due to misoperation.
Invention content
For the problems of the prior art, the present invention provides a kind of producing technology of non-woven fabrics, in retracting by that will drive
There are two dynamic structure is set, two driving structures coordinate two the first drive mechanisms to drive the work of the second drive mechanism, control second
Two on drive mechanism comb structure and are furled to non-woven fabrics, when interval combs structure using two, are combed at one
Reason structure in use, dismounting and change another comb structure replaced, be reasonably utilized comb structure replacing construction,
Carding quality and its efficiency are substantially increased, also the non-woven fabrics on two formers can be furled simultaneously;Comb structure
It is quick with the second drive mechanism convenient disassembly, the take-down time is shortened, the operation difficulty of staff is reduced, improves stabilization
Performance further improves non-woven fabrics carding quality and its efficiency.
The technical solution adopted by the present invention to solve the technical problems is:A kind of producing technology of non-woven fabrics, the production technology
Include the following steps:
Step 1:Polymer chips, is added the extruder of heating, and polymer becomes the Screw Extrusion that melt is extruded machine;
Step 2:Melt in step 1 squeezes out after filtering from many apertures of device for spinning spinneret, and formation is permitted
More filament streams;
Step 3:Filament stream in step 2 enters shock chamber, and cold air enters shock chamber from both sides, makes the molten of Warm status
Body filament stream is cooled to silk, enters back into air cannon or air drain, the stretching through high-speed air flow, lay to have air draught at lace curtaining band
On be combed into web;
Step 4:Web enters needing machine in step 3, and needing machine carries out repeated puncture to fluffy web;
Step 5:Molding web is furled by carding machine in step 4;There are two being set by driving structure, two
A driving structure coordinates two the first drive mechanisms to drive the work of the second drive mechanism, controls two combs on the second drive mechanism
It manages structure to furl non-woven fabrics, when interval combs structure using two, combs structure at one in use, dismantling more
It changes another combing structure to be replaced, the replacing construction for combing structure is reasonably utilized, substantially increases carding quality
And its efficiency, also the non-woven fabrics on two formers can be furled simultaneously;
Carding machine in step 5 includes support construction, two driving structures, two the first drive mechanisms, two the second biographies
Dynamic structure and two combing structures;It is set in the support construction and is connected to two for driving there are two symmetrically arranged
The driving structure of first drive mechanism, the driving structure are detachably connected with the support construction;Described in two
First drive mechanism of driving structure being equipped with away from end for transmission;First drive mechanism is fixed on for passing
Dynamic second drive mechanism with support construction rotation connection;It is equipped between second drive mechanism for combing
The combing structure of non-woven fabrics, two combing parallelism structural settings are furled, the combing structure is driven with described second
Structure is detachably connected.
Specifically, as shown, a kind of producing technology of non-woven fabrics of the present invention, the support construction include supporting rack
And bottom plate, the driving structure are fixed on the bottom plate of rectangular configuration, the support frame as described above for being used to support guiding is vertically fixed
In the bottom plate, the area of the bottom surface of the bottom plate is more than the area of the bottom surface of support frame as described above;The bottom plate and the support
Frame is detachably connected, maintenance support frame as described above easy to disassemble, and the area of the bottom surface of the bottom plate is more than the bottom surface of support frame as described above
Area, increase the forced area of support frame as described above, keep the stability of support frame as described above more preferable.
Specifically, two driving structures include motor and junction box, being arranged with two on the bottom plate is used for
The motor of driving being detachably connected with the bottom plate, the junction box are electrically connected with the motor;The motor pair
Claim the use that setting coordinates first drive mechanism that space is reasonably utilized, so that structure is more stablized, while the motor
It is detachably connected with the bottom plate, convenient for being safeguarded to the motor.
Specifically, two first drive mechanisms include two driving wheels, three bearings and belt, six axis
Hold two-by-two symmetrical three be one group of inside for being respectively embedded into support frame as described above, the fixing axles of two motors is respectively embedded into close
The symmetrical bearing of two of the bottom plate, four driving wheels are one group two-by-two, on two symmetrical motors
It is fixed with the driving wheel for driving being detachably connected, and the belt is wound in two transmissions in same group
Wheel;The junction box is powered on, the motor starts to rotate, and the motor drives the driving wheel rotation, the transmission
Wheel improves space efficiency utilization, keeps structure more reasonable set on the side wall of support frame as described above.
Specifically, two second drive mechanisms include two sleeves, two shafts, fixed structure, baffle, limits
Bar and connecting shaft, four shafts are symmetrically embedded in bearing described in four additional two-by-two, deviate from other two institute of the motor
It states driving wheel distribution and is fixed on two parallel shafts, and the shaft is equipped with away from one end of support frame as described above for solid
The fixed sleeve for combing structure, the sleeve are equipped with the baffle of disc-shaped structure away from one end of the shaft,
The gag lever post of dismountable positive six distressed structure of sliding, the fixed structure are equipped between the baffle and the sleeve
A sleeve being fixed in two symmetrical sleeves is contradicted with the gag lever post, two symmetrically arranged gears
Be equipped with the connecting shaft between plate, a baffle is fixed in one end of the connecting shaft, the other end of the connecting shaft with
Another symmetrical described baffle engaging, and the other end of the connecting shaft is positive six distressed structure;Start a motor
Switch, non-woven fabrics is fixed in a combing structure, the driving wheel rotation of motor rotation driving one, one
A driving wheel rotation drives another described driving wheel to rotate by the belt, another described driving wheel drives
The sleeve rotation uniformly furls non-woven fabrics in the combing structure, to make the combing structure rotate in the comb
When non-woven fabrics in reason structure is excessive, start another described motor, non-woven fabrics cutting is fixed on another described comb
It manages in structure, dismantles the fixed structure, then slide the baffle, make the gag lever post on the baffle and the sleeve
Separation, dismantles the combing structure, saves and replaces the time for combing structure, keeps operation more convenient, substantially increase
Working efficiency.
Specifically, the fixed structure includes limit hole, fixing sleeve, draw ring, the first limited block and block, the fixing sleeve
It is detachably connected with the sleeve, the bottom end of the fixing sleeve is equipped with first limited block for limit, first limit
The bottom end of position block is equipped with the limit hole engaged with the gag lever post, and the bottom end of first limited block is equipped with thickness and is equal to use
It is the half of the thickness of the block of arcuate structure in the bottom end for contradicting the gag lever post, being limited to the gag lever post,
And the joint face of the fixing sleeve and the sleeve is smooth cambered surface, and the draw ring is fixed on the fixing sleeve;Work as needs
When dismantling the combing structure, the fixing sleeve and the bolt on the sleeve are dismantled by spanner, hold the draw ring by institute
Fixing sleeve dismounting, first limited block and the gag lever post non-contravention are stated, is slided toward close to one end of first limited block
The baffle makes the gag lever post on another baffle be detached with the sleeve, then dismantles the baffle and its combs knot
Structure, when installation, first by the baffle of one end of first limited block the gag lever post and the sleeve
Engaging, then the gag lever post on another described baffle is engaged, turn the fixation with sleeve described in another
The bolt on set, the block contradict the gag lever post and are limited to the gag lever post, the block and its described the
The setting of one limited block keeps operation more convenient.
Specifically, the combing structure includes furling tube, position limiting structure and multiple limited posts, the connecting shaft with for rolling up
Receive non-woven fabrics the furling tube engaging, the furling tube be internally provided with Circle-Array column distribution semi-cylindrical structure with
The limited post of the connecting shaft engaging, and the outside of the furling tube is equipped with the position limiting structure;The furling tube it is interior
Portion is equipped with the limited post of multiple Circle-Array column distribution, enhances the stability of the furling tube, while convenient for institute
Furling tube guiding is stated when dismantling the connecting shaft, to hold the baffle convenient for assembling, the connecting shaft is extracted another
The baffle takes out the connecting shaft, the non-woven fabrics stacking that then will have been furled.
Specifically, the position limiting structure includes limiting slot, the second limited block, fixture block and positive stop strip, the limiting slot is set to
The inside of the furling tube, the inside of the limiting slot are set to described second of the triangular structure for fixing the positive stop strip
Limited block is set to the fixture block for contradicting the furling tube between second limited block and the positive stop strip, and described
Positive stop strip is contradicted with the furling tube;In fixed non-woven fabrics, by non-woven fabrics be placed on the positive stop strip and the furling tube it
Between, press the positive stop strip, second limited block engages through non-woven fabrics with the limiting slot, make the positive stop strip with it is described
Furling tube contradicts non-woven fabrics, is limited to non-woven fabrics.
Beneficial effects of the present invention:
(1) a kind of producing technology of non-woven fabrics of the present invention, the technique use carding machine, carding machine to pass through driving structure
If there are two, two driving structures coordinate two the first drive mechanisms to drive the work of the second drive mechanism, control the second transmission knot
Two on structure comb structure and are furled to non-woven fabrics, and when interval combs structure using two, structure is combed at one
In use, another combing structure of dismounting and change is replaced, the replacing construction for combing structure is reasonably utilized, carries significantly
High carding quality and its efficiency, also can simultaneously furl the non-woven fabrics on two formers.
(2) a kind of producing technology of non-woven fabrics of the present invention, the technique use carding machine, the combing structure of carding machine with
Second drive mechanism convenient disassembly is quick, shortens the take-down time, reduces the operation difficulty of staff, improves stability
Can, further improve non-woven fabrics carding quality and its efficiency.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the structural schematic diagram of carding machine provided by the invention;
Fig. 2 is the attachment structure schematic diagram of the second drive mechanism and furling tube of carding machine shown in FIG. 1;
Fig. 3 is the portions A shown in Fig. 2 enlarged diagram;
Fig. 4 is the attachment structure schematic diagram of the connecting shaft and furling tube of carding machine shown in Fig. 3;
Fig. 5 is the structural schematic diagram of the fixed structure of carding machine shown in Fig. 2.
In figure:1, support construction, 11, supporting rack, 12, bottom plate, 2, driving structure, 21, motor, 22, junction box, 3, first
Drive mechanism, 31, driving wheel, 32, bearing, 33, belt, the 4, second drive mechanism, 41, sleeve, 42, shaft, 43, fixed knot
Structure, 431, limit hole, 432, fixing sleeve, 433, draw ring, the 434, first limited block, 435, block, 44, baffle, 45, gag lever post,
46, connecting shaft, 5, comb structure, 51, furling tube, 52, position limiting structure, 521, limiting slot, the 522, second limited block, 523, card
Block, 524, positive stop strip, 53, limited post.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Specific implementation mode is closed, the present invention is further explained.
As shown in Figures 1 to 5, a kind of producing technology of non-woven fabrics of the present invention, the production technology include the following steps:
Step 1:Polymer chips, is added the extruder of heating, and polymer becomes the Screw Extrusion that melt is extruded machine;
Step 2:Melt in step 1 squeezes out after filtering from many apertures of device for spinning spinneret, and formation is permitted
More filament streams;
Step 3:Filament stream in step 2 enters shock chamber, and cold air enters shock chamber from both sides, makes the molten of Warm status
Body filament stream is cooled to silk, enters back into air cannon or air drain, the stretching through high-speed air flow, lay to have air draught at lace curtaining band
On be combed into web;
Step 4:Web enters needing machine in step 3, and needing machine carries out repeated puncture to fluffy web;
Step 5:Molding web is furled by carding machine in step 4;There are two being set by driving structure 2,
Two driving structures 2 coordinate two the first drive mechanisms 3 to drive the work of the second drive mechanism 4, control on the second drive mechanism 4
Two comb structure 5 and are furled to non-woven fabrics, when interval combs structure 5 using two, structure 5 are combed at one and is used
When, another combing structure 5 of dismounting and change is replaced, and the replacing construction for combing structure 5 is reasonably utilized, greatly improves
Carding quality and its efficiency also can simultaneously furl the non-woven fabrics on two formers;
Carding machine in step 5 includes the first drive mechanism of the driving structure 2, two of support construction 1, two 3, two
Two drive mechanisms 4 and two combing structures 5;It sets in the support construction 1 and connecting respectively for what is driven there are two symmetrically arranged
It is connected to the driving structure 2 of two first drive mechanisms 3, the driving structure 2 detachably connects with the support construction 1
It connects;First drive mechanism 3 of two driving structures 2 being equipped with away from end for transmission;The first transmission knot
Structure 3 is fixed on second drive mechanism 4 being rotatablely connected with the support construction 1 for transmission;The second transmission knot
The combing structure 5 for combing retracting non-woven fabrics is equipped between structure 4, two combing structures 5 are arranged in parallel, the comb
Reason structure 5 is detachably connected with second drive mechanism 4.
Specifically, as shown in Figure 1, a kind of producing technology of non-woven fabrics of the present invention, the support construction 1 include support
Frame 11 and bottom plate 12, the driving structure 1 are fixed on the bottom plate 12 of rectangular configuration, are used to support the support frame as described above of guiding
11 are perpendicularly fixed at the bottom plate 12, and the area of the bottom surface of the bottom plate 12 is more than the area of the bottom surface of support frame as described above 11;Institute
It states bottom plate 12 to be detachably connected with support frame as described above 11, maintenance support frame as described above 11 easy to disassemble, the bottom surface of the bottom plate 12
Area is more than the area of the bottom surface of support frame as described above 11, increases the forced area of support frame as described above 11, makes support frame as described above 11
Stability it is more preferable.
Specifically, two driving structures 2 include motor 21 and junction box 22, two are arranged on the bottom plate 12
A motor 21 being detachably connected with the bottom plate 12 for driving, the junction box 22 electrically connect with the motor 21
It connects;The motor 21, which is symmetrical arranged, coordinates the use of first drive mechanism 3 that space is reasonably utilized, and keeps structure more steady
It is fixed, while the motor 21 is detachably connected with the bottom plate 12, convenient for being safeguarded to the motor 21.
Specifically, two first drive mechanisms 3 include two driving wheels, 31, three bearings 32 and belt 33, six
A bearing 32 two-by-two symmetrical three be one group of inside for being respectively embedded into support frame as described above 11, the fixation of two motors 21
Axis is respectively embedded into two symmetrical bearings 32 close to the bottom plate 12, and four driving wheels 31 are two-by-two one group, and two
It is respectively and fixedly provided with the driving wheel 31 for driving being detachably connected on a symmetrical motor 21, and the belt 33 twines
Two driving wheels 31 being around in same group;The junction box 22 is powered on, the motor 21 starts to rotate, described
Motor 21 drives the driving wheel 31 to rotate, and the driving wheel 31 is set to the side wall of support frame as described above 11, improves space utilization
Efficiency keeps structure more reasonable.
Specifically, two second drive mechanisms 4 include two sleeves, 41, two shafts 42, fixed structure 43, gear
Plate 44, gag lever post 45 and connecting shaft 46, four shafts 42 are symmetrically embedded in bearing 32 described in four additional two-by-two, away from described
Two parallel shafts 42 are fixed in other two described driving wheel 31 distribution of motor 21, and the shaft 42 deviates from institute
The one end for stating supporting rack 11 is equipped with for fixing the sleeve 41 for combing structure 5, and the sleeve 41 deviates from the shaft
42 one end is equipped with the baffle 44 of disc-shaped structure, and the detachable of sliding is equipped between the baffle 44 and the sleeve 41
Positive six distressed structure the gag lever post 45, the fixed structure 43 is fixed on one in two symmetrical sleeves 41
The sleeve 41 is contradicted with the gag lever post 45, and the connecting shaft 46, institute are equipped between two symmetrically arranged baffles 44
A baffle 44, the other end of the connecting shaft 46 and another symmetrical described gear are fixed in the one end for stating connecting shaft 46
Plate 44 engages, and the other end of the connecting shaft 46 is positive six distressed structure;The switch for starting a motor 21, by nonwoven
Cloth is fixed in a combing structure 5, and the rotation of the motor 21 drives a driving wheel 31 to rotate, a biography
The rotation of driving wheel 31 drives the rotation of another described driving wheel 31, another described driving wheel 31 to drive by the belt 33
The sleeve 41 rotates, and to make the combing structure 5 rotate, non-woven fabrics is uniformly furled in the combing structure 5, in institute
State comb structure 5 on non-woven fabrics it is excessive when, start another described motor 21, by non-woven fabrics cutting be fixed on another
In the combing structure 5, the fixed structure 43 is dismantled, the baffle 44 is then slided, makes the limit on the baffle 44
Position bar 45 is detached with the sleeve 41, dismantles the combing structure 5, is saved and is replaced the time for combing structure 5, makes operation
It is more convenient, it greatly improves work efficiency.
Specifically, the fixed structure 43 includes limit hole 431, fixing sleeve 432, draw ring 433,434 and of the first limited block
Block 435, the fixing sleeve 432 are detachably connected with the sleeve 41, and the bottom end of the fixing sleeve 432 is equipped with for limit
First limited block 434, the bottom end of first limited block 434 are equipped with the limit hole engaged with the gag lever post 45
431, the bottom end of first limited block 434 be equipped with thickness be equal to for contradict the gag lever post 45, to the gag lever post 45 into
The half of the thickness of the block 435 of the bottom end of capable limit for arcuate structure, and the fixing sleeve 432 and the sleeve 41
Joint face is smooth cambered surface, and the draw ring 433 is fixed on the fixing sleeve 432;When needing to dismantle the combing structure 5
When, the fixing sleeve 432 and the bolt on the sleeve 41 are dismantled by spanner, hold the draw ring 433 by the fixing sleeve
432 dismountings, first limited block 434 and 45 non-contravention of the gag lever post, are slided toward close to one end of first limited block 434
The dynamic baffle 44, makes the gag lever post 45 on another baffle 44 be detached with the sleeve 41, then dismantles the baffle
44 and its structure 5 is combed, when installation, first by the institute on the baffle 44 of one end of first limited block 434
Gag lever post 45 is stated with the sleeve 41 to engage, then by another described baffle 44 the gag lever post 45 and another
The sleeve 41 engages, and turns the bolt on the fixing sleeve 432, and the block contradicts the gag lever post 45 to the limit
Position bar 45 is limited, and the setting of the block 435 and its first limited block 434 keeps operation more convenient.
Specifically, the combing structure 5 includes furling tube 51, position limiting structure 52 and multiple limited posts 53, the connecting shaft
46 engage with the furling tube 51 for furling non-woven fabrics, be internally provided with the distribution of Circle-Array column half of the furling tube 51
The limited post 53 of cylindrical structure engaged with the connecting shaft 46, and the outside of the furling tube 51 is equipped with the limit
Structure 52;The limited post 53 for being internally provided with multiple Circle-Array column distributions of the furling tube 51, enhances the retracting
The stability of cylinder 51, while convenient for being oriented to the furling tube 51, convenient for assembling, when dismantling the connecting shaft 46, holding institute
Baffle 44 is stated, the connecting shaft 46 is extracted into another described baffle 44, takes out the connecting shaft 46, then will have been furled
Non-woven fabrics stacking.
Specifically, the position limiting structure 52 includes limiting slot 521, the second limited block 522, fixture block 523 and positive stop strip 524,
The limiting slot 521 is set to the inside of the furling tube 51, and the inside of the limiting slot 521 is set to for fixing the positive stop strip
Second limited block 522 of 524 triangular structure is set between second limited block 522 and the positive stop strip 524 and uses
In the fixture block 523 for contradicting the furling tube 51, and the positive stop strip 524 is contradicted with the furling tube 51;In fixed nonwoven
When cloth, non-woven fabrics is placed between the positive stop strip 524 and the furling tube 51, presses the positive stop strip 524, described second
Limited block 522 engages through non-woven fabrics with the limiting slot 521, and the positive stop strip 524 is made to contradict nonwoven with the furling tube 51
Cloth limits non-woven fabrics.
The non-woven fabrics on molding machine is fixed on by position limiting structure 52 on furling tube 51 first, the driving of driving structure 2 the
One drive mechanism 3 rotates, and the first drive mechanism 3 drives the second drive mechanism 4 that furling tube 51 is made to rotate, and is then carried out to non-woven fabrics
Retracting cuts non-woven fabrics and is fixed on another furling tube 51, then dismounting volume when the non-woven fabrics on furling tube 51 is excessive
Cylinder 51 is received, the non-woven fabrics stacking after retracting is packaged;Specifically have:
(1) in fixed non-woven fabrics, non-woven fabrics is placed between positive stop strip 524 and furling tube 51, presses positive stop strip
524, the second limited block 522 engages through non-woven fabrics with limiting slot 521, and positive stop strip 524 is made to contradict non-woven fabrics with furling tube 51, right
Non-woven fabrics is limited;
(2) start the switch of a motor 21, the rotation of motor 21 drives a driving wheel 31 to rotate, 31 turns of a driving wheel
Dynamic to drive the rotation of another driving wheel 31 by belt 33, another driving wheel 31 is rotated with moving sleeve 41, to make volume
It receives cylinder 51 to rotate, non-woven fabrics is uniformly furled on furling tube 51;
(3) when the non-woven fabrics on furling tube 51 is excessive, start another motor 21, non-woven fabrics cutting is fixed on another
On an outer furling tube 51, fixing sleeve 432 and the bolt on sleeve 41 are dismantled by spanner, hold draw ring 433 by fixing sleeve 432
Dismounting, the first limited block 434 and 45 non-contravention of gag lever post make another toward one end slide damper 44 close to the first limited block 434
Gag lever post 45 on a baffle 44 is detached with sleeve 41, is then dismantled baffle 44 and its is combed structure 5, holds baffle 44, will even
Spindle 46 extracts another baffle 44, takes out connecting shaft 46, and the non-woven fabrics stacking that then will have been furled saves replacement and combs
The time of structure 5 keeps operation more convenient, greatly improves work efficiency;
(4) when installing, first by the gag lever post 45 and sleeve 41 on the baffle 44 of one end of the first limited block 434
Engaging, then the gag lever post 45 on another baffle 44 is engaged, turn the spiral shell on fixing sleeve 432 with another sleeve 41
Bolt, block contradict gag lever post 45 and are limited to gag lever post 45, and the setting of block 435 and its first limited block 434 makes operation more
Add conveniently.
There are two the driving structure 2 of the present invention is set, two driving structures 2 coordinate two the first drive mechanism 3 drivings second
Drive mechanism 4 works, and controls two on the second drive mechanism 4 combing structures 5 and is furled to non-woven fabrics, when interval uses two
It is a comb structure 5 when, at one comb structure 5 in use, dismounting and change another comb structure 5 replaced, rationally
Be utilized comb structure 5 replacing construction, substantially increase carding quality and its efficiency, also can simultaneously to two formers
On non-woven fabrics furled, comb structure 5 and 4 convenient disassembly of the second drive mechanism it is quick, shorten the take-down time, reduce
The operation difficulty of staff, improves stability, further improves non-woven fabrics carding quality and its efficiency.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the description in the above embodiment and specification only illustrates the present invention
Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these variation and
Improvement is both fallen in the scope of protection of present invention.The claimed scope of the invention is by appended claims and its equivalent
Object defines.