CN108638521A - A kind of ultrasonic wave punching welding equipment - Google Patents
A kind of ultrasonic wave punching welding equipment Download PDFInfo
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- CN108638521A CN108638521A CN201810525474.6A CN201810525474A CN108638521A CN 108638521 A CN108638521 A CN 108638521A CN 201810525474 A CN201810525474 A CN 201810525474A CN 108638521 A CN108638521 A CN 108638521A
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- 238000003466 welding Methods 0.000 title claims abstract description 91
- 238000004080 punching Methods 0.000 title claims abstract description 83
- 238000003825 pressing Methods 0.000 claims abstract description 31
- 238000002788 crimping Methods 0.000 claims description 8
- 238000000034 method Methods 0.000 abstract description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000000047 product Substances 0.000 description 15
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 229920003023 plastic Polymers 0.000 description 4
- 239000004033 plastic Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 206010047513 Vision blurred Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F3/00—Severing by means other than cutting; Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/82—Pressure application arrangements, e.g. transmission or actuating mechanisms for joining tools or clamps
- B29C66/824—Actuating mechanisms
- B29C66/8242—Pneumatic or hydraulic drives
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
本发明涉及焊接设备技术领域,具体涉及一种超声波冲孔焊接设备,包括机架、用于承载模具工件的移动工装、用于冲孔的冲孔单元、用于压紧模具工装的压紧单元和用于熔接的焊接单元,移动工装包括设置在机架底板上的第一滑轨和第一气缸,第一滑轨上设置有第一滑动座,第一气缸的活塞杆与第一滑动座固接,第一滑动座上放置有的模具架,第一滑座固定连接有升降气缸,升降气缸的伸缩杆与模具架固定连接,压紧单元设置在模具架的正上方并与机架固接,焊接单元设置在机架的底板上并位于模具架的下方,与现有技术相比,简化生产工艺,并能够在一个设备内同时完成冲孔和焊接的工艺,提高了生产效率,降低了操作人员的劳动强度,提高了产品的质量。
The invention relates to the technical field of welding equipment, in particular to an ultrasonic punching and welding equipment, including a frame, a mobile tooling for carrying mold workpieces, a punching unit for punching holes, and a pressing unit for pressing the mold tooling and a welding unit for welding, the mobile tooling includes a first slide rail and a first air cylinder arranged on the bottom plate of the frame, the first slide rail is provided with a first slide seat, the piston rod of the first air cylinder and the first slide seat Fixed connection, the mold frame placed on the first sliding seat, the first sliding seat is fixedly connected with the lifting cylinder, the telescopic rod of the lifting cylinder is fixedly connected with the mold frame, the pressing unit is arranged directly above the mold frame and fixed with the frame Then, the welding unit is set on the bottom plate of the machine frame and located under the mold frame. Compared with the existing technology, the production process is simplified, and the punching and welding processes can be completed in one device at the same time, which improves production efficiency and reduces It reduces the labor intensity of the operator and improves the quality of the product.
Description
技术领域technical field
本发明涉及焊接设备技术领域,具体涉及一种超声波冲孔焊接设备。The invention relates to the technical field of welding equipment, in particular to an ultrasonic punching welding equipment.
背景技术Background technique
随着汽车工业的发展,汽车的前后端均安装有保险杠,保险杠不仅具有装饰功能,更重要是能够吸收和缓和外界冲击力,具有保护车身及乘员人身安全的功能,保险杆一般还安装有雷达,这样能够解决驾驶员泊车、倒车和启动车辆时,前后左右探视所引起的困扰,并帮助驾驶员扫除了视野死角和视线模糊的缺陷,进一步提高驾驶的安全性。With the development of the automobile industry, bumpers are installed on the front and rear ends of the car. The bumper not only has a decorative function, but more importantly, it can absorb and ease external impact, and has the function of protecting the body and the personal safety of the occupants. The bumper is generally installed There is a radar, which can solve the trouble caused by the driver's front, rear, left, and right visits when parking, reversing, and starting the vehicle, and helps the driver eliminate the defects of blind spots and blurred vision, further improving driving safety.
目前,随着汽车工业的发展,人们除了追求汽车的性能外,还追求汽车本身的轻量化,为了达到这种目的,现有的轿车的前后保险杠的原料基本都由金属材料转化为采用了质量较轻的塑料,采用塑料保险杠后,能够有效地较少轿车的重量,降低汽车自身的能耗,进而达到节能减排的目的。At present, with the development of the automobile industry, people not only pursue the performance of the automobile, but also pursue the lightweight of the automobile itself. In order to achieve this purpose, the raw materials of the front and rear bumpers of the existing cars are basically transformed from metal materials Lighter plastics, after using plastic bumpers, can effectively reduce the weight of the car, reduce the energy consumption of the car itself, and then achieve the purpose of energy saving and emission reduction.
由此,目前市面上的轿车的前后保险杠绝大部分都是采用了塑料制备而成,为了加强防护板的结构强度和安装结构,在保险杠的生产过程,需要冲孔和熔接两个工序,具体的,待加工的保险杠先移动到冲孔装置上,且通过冲孔过程在保险杠上加工拖钩孔,然后将冲孔完的保险杠人工转运至焊接单元,将其上加工有拖钩孔的保险杠通过熔接进行最后的焊接工序,这种生产方式存在局限,具体的,第一、冲孔装置和熔接装置是分开设置的,在空间利用率方面,冲孔装置和熔接装置需要单独的安装空间,占用空间大,浪费资源,第二、需要至少两个工作人员,两个工作人员分别操作冲孔装置和熔接装置,第三、当半成品的产品在冲孔装置和熔接装置之间转送的过程中,可能会出现对半成品造成刮擦的现象,浪费原料,第四、半成品的保险杠在冲孔装置和熔接装置之间转送需要花费较多时间,工作效率低下。Therefore, most of the front and rear bumpers of cars currently on the market are made of plastic. In order to strengthen the structural strength and installation structure of the protective plate, two processes of punching and welding are required in the production process of the bumper. , specifically, the bumper to be processed is first moved to the punching device, and the tow hook hole is processed on the bumper through the punching process, and then the punched bumper is manually transferred to the welding unit, where the The bumper of the tow hook hole is welded for the final welding process. This production method has limitations. Specifically, first, the punching device and the welding device are set separately. In terms of space utilization, the punching device and the welding device A separate installation space is required, which takes up a lot of space and wastes resources. Second, at least two workers are required, and the two workers operate the punching device and the welding device respectively. Third, when the semi-finished product is in the punching device and the welding device In the process of transferring between them, the semi-finished product may be scratched, wasting raw materials. Fourth, it takes a lot of time to transfer the semi-finished bumper between the punching device and the welding device, and the work efficiency is low.
发明内容Contents of the invention
本发明的目的在于针对现有技术中的不足,而提供一种超声波冲孔焊接设备,采用该焊接设备能够解决工作效率低的问题。The purpose of the present invention is to provide an ultrasonic punching and welding equipment for the deficiencies in the prior art, and the welding equipment can solve the problem of low working efficiency.
本发明的目的通过以下技术方案实现:一种超声波冲孔焊接设备,包括机架、用于承载模具工件的移动工装、用于冲孔的冲孔单元、用于压紧模具工装的压紧单元和用于熔接的焊接单元,移动工装包括设置在机架底板上的第一滑轨和第一气缸,第一滑轨上设置有第一滑动座,第一气缸的活塞杆与第一滑动座固接,第一滑动座上放置有用于承载工装的模具架,第一滑座固定连接有升降气缸,升降气缸的伸缩杆与模具架固定连接,压紧单元设置在模具架的正上方并与机架固接,焊接单元设置在机架的底板上并位于模具架的下方,冲孔单元固定安装在机架内部并位于第一滑轨的任一侧方。The purpose of the present invention is achieved through the following technical solutions: an ultrasonic punching and welding equipment, including a frame, a mobile tooling for carrying mold workpieces, a punching unit for punching holes, and a pressing unit for pressing the mold tooling and a welding unit for welding, the mobile tooling includes a first slide rail and a first air cylinder arranged on the bottom plate of the frame, the first slide rail is provided with a first slide seat, the piston rod of the first air cylinder and the first slide seat Fixed connection, a mold frame for carrying tooling is placed on the first sliding seat, a lifting cylinder is fixedly connected to the first sliding seat, the telescopic rod of the lifting cylinder is fixedly connected with the mold frame, and the pressing unit is arranged directly above the mold frame and is connected with the mold frame. The frame is fixed, the welding unit is arranged on the bottom plate of the frame and is located under the mold frame, and the punching unit is fixedly installed inside the frame and is located on either side of the first slide rail.
其中,压紧单元包括支撑架、连接板和压接头,支撑架的一端固定安装在机架的顶板/底板,支撑架的另一端固定安装有第二滑动座,连接板的任一侧面设置有第二滑轨,连接板的端部与压接头可拆卸地连接,支撑架的下端面固定安装有第二气缸,第二气缸的活塞杆与连接板固定连接。Wherein, the pressing unit includes a supporting frame, a connecting plate and a crimping head, one end of the supporting frame is fixedly installed on the top plate/bottom plate of the frame, the other end of the supporting frame is fixedly installed with a second sliding seat, and any side of the connecting plate is provided with For the second slide rail, the end of the connecting plate is detachably connected with the crimping head, the lower end surface of the support frame is fixedly installed with a second cylinder, and the piston rod of the second cylinder is fixedly connected with the connecting plate.
其中,压紧单元设置有多个,多个压紧单元呈弧形状均布在机架内。Wherein, a plurality of pressing units are provided, and the plurality of pressing units are evenly distributed in the frame in an arc shape.
其中,焊接单元包括设置在机架底板的第三气缸、设置在机架底板的第三滑轨和与第三滑轨滑动连接的第三滑动座,第三气缸的活塞杆与第三滑动座固接,第三滑动座的顶端面朝上延伸出安装柱,安装柱的顶端可拆卸地连接有气缸支架,气缸支架内固定有第四气缸,气缸支架的任一侧设置有第四滑轨和与第四滑轨滑动连接的第四滑动座,第四滑动座的顶端部与第四气缸的活塞杆固定连接,第四滑动座的侧面固定安装有超声波熔接装置。Wherein, the welding unit includes a third air cylinder arranged on the bottom plate of the frame, a third slide rail arranged on the bottom plate of the frame, and a third slide seat slidably connected with the third slide rail, and the piston rod of the third cylinder is connected to the third slide seat Fixed connection, the top of the third sliding seat faces upward and extends out of the mounting column, the top of the mounting column is detachably connected to the cylinder bracket, the fourth cylinder is fixed in the cylinder bracket, and the fourth slide rail is arranged on either side of the cylinder bracket and the fourth sliding seat slidingly connected with the fourth slide rail, the top end of the fourth sliding seat is fixedly connected with the piston rod of the fourth cylinder, and an ultrasonic welding device is fixedly installed on the side of the fourth sliding seat.
其中,焊接单元设置有至少两个,各个焊接单元均以不同的角度倾斜设置。Wherein, there are at least two welding units, and each welding unit is inclined at different angles.
其中,冲孔单元包括连接架、超声波冲头和液压缸,连接架固定安装在机架上,液压缸固定在连接架的上端部;液压缸的伸缩杆的端部卡接有冲头安装座,冲头安装座的底端面可拆卸地连接有超声波冲头,连接架的下端部设有与冲头配合的冲头座;冲头安装座的两侧分别设置有导向板,导向板的一端与冲头安装座可拆卸的连接,导向板的另一端与滑块可拆卸的连接,连接架中部的两侧面分别设置有滑轨,在装配状态下,滑块与滑轨滑动连接Among them, the punching unit includes a connecting frame, an ultrasonic punch and a hydraulic cylinder, the connecting frame is fixedly installed on the frame, and the hydraulic cylinder is fixed on the upper end of the connecting frame; the end of the telescopic rod of the hydraulic cylinder is clamped with a punch mounting seat , the bottom end surface of the punch mounting seat is detachably connected with an ultrasonic punch, and the lower end of the connecting frame is provided with a punch seat that matches the punch; the two sides of the punch mounting seat are respectively provided with guide plates, and one end of the guide plate It is detachably connected to the punch mounting seat, and the other end of the guide plate is detachably connected to the slider. The two sides of the middle part of the connecting frame are respectively provided with slide rails. In the assembled state, the slider and the slide rail are slidably connected.
其中,冲头安装座的底端面设置有压紧块,压紧块开设有供超声波冲头穿过的通孔,压紧块与冲头安装座之间采用弹簧连接;冲头安装座的上端部可拆卸地连接有导向柱,连接架的上端部的两侧分别设置有导向块,导向块开设有供导向柱穿过的导向孔,导向柱远离冲头安装座的一端设有限位螺母。Wherein, the bottom end surface of the punch mounting seat is provided with a pressing block, and the pressing block is provided with a through hole for the ultrasonic punch to pass through, and a spring connection is adopted between the pressing block and the punch mounting seat; the upper end of the punch mounting seat The upper part of the connecting frame is detachably connected with a guide column, and the two sides of the upper end of the connecting frame are respectively provided with a guide block, and the guide block is provided with a guide hole for the guide column to pass through, and the end of the guide column away from the punch mounting seat is provided with a limit nut.
其中,液压缸的伸缩杆端部呈T形状设置,冲头安装座的上端部开设有T型槽,在装配情况下,液压缸的伸缩杆的端部卡入T型槽中。Wherein, the end of the telescopic rod of the hydraulic cylinder is arranged in a T shape, and the upper end of the punch mounting seat is provided with a T-shaped groove. When assembled, the end of the telescopic rod of the hydraulic cylinder snaps into the T-shaped groove.
其中,连接架为C形连接架,超声波冲头位于C形臂的开口侧;C形连接架设有避空结构,避空结构位于C形连接架的上端部,避空结构供液压缸的伸缩杆穿过;C形连接架的与开口侧对应的另一侧设置有微调机构,微调机构包括安装板和微调气缸,微调气缸固定安装在机架上,微调气缸的伸缩杆与安装板固接,安装板与连接架固定连接,安装板的下方还设置第五滑动座,第五滑动座传动连接有第五滑轨,第五滑轨与机架固定连接。Among them, the connecting frame is a C-shaped connecting frame, and the ultrasonic punch is located at the opening side of the C-shaped arm; the C-shaped connecting frame is provided with an air-avoiding structure, and the air-avoiding structure is located at the upper end of the C-shaped connecting frame, and the air-avoiding structure is used for the expansion and contraction of the hydraulic cylinder. The rod passes through; the other side of the C-shaped connecting frame corresponding to the opening side is provided with a fine-tuning mechanism, the fine-tuning mechanism includes a mounting plate and a fine-tuning cylinder, the fine-tuning cylinder is fixedly installed on the frame, and the telescopic rod of the fine-tuning cylinder is fixed to the mounting plate , the mounting plate is fixedly connected with the connecting frame, a fifth sliding seat is arranged under the mounting plate, the fifth sliding seat is connected with a fifth slide rail, and the fifth slide rail is fixedly connected with the frame.
其中,根据权利要求1的一种超声波冲孔焊接设备,其特征在于:冲孔单元至少设置有两个,各个冲孔单元均以不同的角度倾斜设置。Wherein, the ultrasonic punching and welding equipment according to claim 1 is characterized in that: there are at least two punching units, and each punching unit is inclined at different angles.
本发明的有益效果:本申请的超声波冲孔焊接设备,与现有技术相比,通过冲孔单元、焊接单元、压紧单元三部分的共同配合,使焊接机能够同时完成产品的冲孔与焊接,产品由模具架送至冲孔单元的工位进行冲孔,完成冲孔后,模具架移至焊接单元的工位进行焊接,其中,压紧单元先对产品进行压紧,压紧后焊接单元再进行焊接,本申请的冲孔焊接设备,简化了生产工艺,并能够在一个设备内同时完成冲孔和焊接的工艺,大大提高了生产效率,降低了操作人员的劳动强度,提高了产品的质量。Beneficial effects of the present invention: Compared with the prior art, the ultrasonic punching and welding equipment of the present application enables the welding machine to simultaneously complete the punching and welding of the product through the joint cooperation of the punching unit, the welding unit and the pressing unit. Welding, the product is sent from the mold frame to the station of the punching unit for punching. After the punching is completed, the mold frame moves to the station of the welding unit for welding. Among them, the pressing unit first compresses the product, and after pressing The welding unit is then welded. The punching welding equipment of this application simplifies the production process, and can simultaneously complete the punching and welding processes in one device, which greatly improves production efficiency, reduces the labor intensity of operators, and improves Quality of products.
附图说明Description of drawings
利用附图对本发明作进一步说明,但附图中的实施例不构成对本发明的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。The present invention is further described by using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. For those of ordinary skill in the art, without paying creative work, other embodiments can also be obtained according to the following accompanying drawings Attached picture.
图1为本发明中的一种超声波冲孔焊接设备的结构示意图。Fig. 1 is a structural schematic diagram of an ultrasonic punching welding equipment in the present invention.
图2为本发明中的一种超声波冲孔焊接设备的移动工装的结构示意图。Fig. 2 is a structural schematic diagram of a mobile tooling of an ultrasonic punching and welding equipment in the present invention.
图3为本发明中的一种超声波冲孔焊接设备的压紧单元的结构示意图。Fig. 3 is a structural schematic diagram of a pressing unit of an ultrasonic punching and welding equipment in the present invention.
图4为本发明中的一种超声波冲孔焊接设备的焊接单元的结构示意图。Fig. 4 is a structural schematic diagram of a welding unit of an ultrasonic punching welding equipment in the present invention.
图5为本发明中的一种超声波冲孔焊接设备的冲孔单元的结构示意图。Fig. 5 is a structural schematic diagram of a punching unit of an ultrasonic punching welding device in the present invention.
附图说明:机架1、移动工装2、焊接单元3、冲孔单元4、压紧单元6、第一滑轨21、第一气缸22、第一滑动座23、升降气缸24、模具架25、第三气缸31、第三滑轨32、第三滑动座33、安装柱34、气缸支架35、第四气缸36、第四滑动座37、超声波熔接装置38、导向板40、连接架41、液压缸42、滑轨43、超声波冲头44、冲头座45、压紧块46、弹簧47、冲头安装座48、热风枪49、增压件50、导向块51、导向柱52、安装板53、第五滑轨54、卸料导筒55、支撑架61、第二气缸62、连接板63、压接头64。Description of drawings: frame 1, mobile tooling 2, welding unit 3, punching unit 4, pressing unit 6, first slide rail 21, first cylinder 22, first sliding seat 23, lifting cylinder 24, mold frame 25 , the third cylinder 31, the third slide rail 32, the third sliding seat 33, the mounting column 34, the cylinder bracket 35, the fourth cylinder 36, the fourth sliding seat 37, the ultrasonic welding device 38, the guide plate 40, the connecting frame 41, Hydraulic cylinder 42, slide rail 43, ultrasonic punch 44, punch seat 45, pressing block 46, spring 47, punch mount 48, heat gun 49, pressure booster 50, guide block 51, guide column 52, installation Plate 53 , fifth slide rail 54 , discharge guide cylinder 55 , support frame 61 , second cylinder 62 , connecting plate 63 , crimping head 64 .
具体实施方式Detailed ways
结合以下实施例对本发明作进一步描述。The present invention is further described in conjunction with the following examples.
本发明的一种超声波冲孔焊接设备的具体实施方式,如图1至图5所示,包括机架1、用于承载模具工件的移动工装2、用于冲孔的冲孔单元4、用于压紧模具工装的压紧单元6和用于熔接的焊接单元3,移动工装2包括设置在机架1底板上的第一滑轨21和第一气缸22,第一滑轨21上设置有第一滑动座23,第一气缸22的活塞杆与第一滑动座23固接,第一滑动座23上放置有用于承载工装的模具架25,第一滑座固定连接有升降气缸24,升降气缸24的伸缩杆与模具架25固定连接,压紧单元6设置在模具架25的正上方并与机架1固接,焊接单元3设置在机架1的底板上并位于模具架25的下方,冲孔单元4固定安装在机架1内部并位于第一滑轨21的任一侧方,与现有技术相比,通过冲孔单元4、焊接单元3、压紧单元6三部分的共同配合,使焊接机能够同时完成产品的冲孔与焊接,产品由模具架25送至冲孔单元4的工位进行冲孔,完成冲孔后,模具架25移至焊接单元3的工位进行焊接,其中,压紧单元6先对产品进行压紧,压紧后焊接单元3再进行焊接,通过本申请的冲孔焊接设备,简化了生产工艺,并能够在一个设备内同时完成冲孔和焊接的工艺,大大提高了生产效率,降低了操作人员的劳动强度,提高了产品的质量。A specific embodiment of an ultrasonic punching and welding equipment of the present invention, as shown in Figures 1 to 5, includes a frame 1, a mobile tooling 2 for carrying mold workpieces, a punching unit 4 for punching, and a Based on the compression unit 6 of the compression mold tooling and the welding unit 3 for welding, the mobile tooling 2 includes a first slide rail 21 and a first cylinder 22 arranged on the bottom plate of the frame 1, and the first slide rail 21 is provided with The first sliding seat 23, the piston rod of the first cylinder 22 is fixedly connected with the first sliding seat 23, the mold frame 25 for carrying tooling is placed on the first sliding seat 23, the first sliding seat is fixedly connected with the lifting cylinder 24, and the lifting The telescopic rod of the cylinder 24 is fixedly connected with the mold frame 25, the pressing unit 6 is arranged directly above the mold frame 25 and fixedly connected with the frame 1, and the welding unit 3 is arranged on the bottom plate of the frame 1 and is positioned under the mold frame 25 , the punching unit 4 is fixedly installed inside the frame 1 and is located on either side of the first slide rail 21. Compared with the prior art, the punching unit 4, the welding unit 3 and the pressing unit 6 are combined Cooperate, so that the welding machine can complete the punching and welding of the product at the same time, the product is sent to the station of the punching unit 4 by the mold frame 25 for punching, after the punching is completed, the mold frame 25 is moved to the station of the welding unit 3 for Welding, wherein, the pressing unit 6 first compresses the product, and then the welding unit 3 performs welding after the pressing. The punching and welding equipment of the present application simplifies the production process, and can simultaneously complete punching and welding in one device. The welding process greatly improves production efficiency, reduces the labor intensity of operators, and improves product quality.
请见图2,在本实施例中,压紧单元6包括支撑架61、连接板63和压接头64,支撑架61的一端固定安装在机架1的顶板/底板,支撑架61的另一端固定安装有第二滑动座,连接板63的任一侧面设置有第二滑轨,连接板63的端部与压接头64可拆卸地连接,支撑架61的下端面固定安装有第二气缸62,第二气缸62的活塞杆与连接板63固定连接,其中,压紧单元6设置有多个,多个压紧单元6呈弧形状均布在机架1内,这样就可以适用于不同形状的产品进行固定,提高本设备的适用性能。压紧单元6的工作过程,第二气缸62启动推动活塞杆,活塞杆带动连接板63朝工件方向移动,直至连接板63端部的压接头64抵住工件后,第二气缸62停止并保持目前状态,即完成压紧单元6的一个工作周期。Please see Fig. 2, in the present embodiment, the compression unit 6 comprises a support frame 61, a connecting plate 63 and a crimping head 64, one end of the support frame 61 is fixedly installed on the top plate/bottom plate of the frame 1, and the other end of the support frame 61 A second sliding seat is fixedly installed, and either side of the connecting plate 63 is provided with a second slide rail, and the end of the connecting plate 63 is detachably connected with the crimping head 64, and the lower end surface of the support frame 61 is fixedly installed with a second cylinder 62 , the piston rod of the second cylinder 62 is fixedly connected with the connecting plate 63, wherein there are multiple compression units 6, and the plurality of compression units 6 are evenly distributed in the frame 1 in an arc shape, so that it can be applied to different shapes The products are fixed to improve the applicability of the equipment. In the working process of the compression unit 6, the second cylinder 62 starts to push the piston rod, and the piston rod drives the connecting plate 63 to move toward the workpiece until the crimping head 64 at the end of the connecting plate 63 touches the workpiece, and the second cylinder 62 stops and keeps In the current state, one working cycle of the pressing unit 6 is completed.
请见图4,在本实施例中,焊接单元3包括设置在机架1底板的第三气缸31、设置在机架1底板的第三滑轨32和与第三滑轨32滑动连接的第三滑动座33,第三气缸31的活塞杆与第三滑动座33固接,第三滑动座33的顶端面朝上延伸出安装柱34,安装柱34的顶端可拆卸地连接有气缸支架35,气缸支架35内固定有第四气缸36,气缸支架35的任一侧设置有第四滑轨和与第四滑轨滑动连接的第四滑动座37,第四滑动座37的顶端部与第四气缸36的活塞杆固定连接,第四滑动座37的侧面固定安装有超声波熔接装置38。焊接单元3的工作过程,第三气缸31启动调整焊接单元3整体的位置,第三气缸31的活塞缸推动第三滑动座33,进而第三滑动座33移动即可根据实际需求的加工位置而进行调整,在焊接的过程中,第四气缸36启动并推动第四滑动座37,第四滑动座37带动超声波熔接装置38朝工件方向前进,直至超声波熔接装置38抵住工件并进行溶解,这样即完成了焊接单元3的一个工作周期。在本实施例中,焊接单元3设置有至少两个,各个焊接单元3均以不同的角度倾斜设置,这样能够让焊接单元3适用于不同产品或同一产品不同位置的焊接加工,适用于大多数产品的加工,具有很强的适用性能。4, in this embodiment, the welding unit 3 includes a third cylinder 31 arranged on the bottom plate of the frame 1, a third slide rail 32 arranged on the bottom plate of the frame 1, and a first slide rail 32 slidably connected to the third slide rail 32. Three sliding seats 33, the piston rod of the third cylinder 31 is fixedly connected to the third sliding seat 33, the top of the third sliding seat 33 faces upwards and extends out of the mounting column 34, and the top of the mounting column 34 is detachably connected to the cylinder bracket 35 , the cylinder bracket 35 is fixed with the fourth cylinder 36, either side of the cylinder bracket 35 is provided with a fourth slide rail and a fourth slide seat 37 slidingly connected with the fourth slide rail, the top end of the fourth slide seat 37 and the first The piston rods of the four cylinders 36 are fixedly connected, and an ultrasonic welding device 38 is fixedly installed on the side of the fourth sliding seat 37 . During the working process of the welding unit 3, the third cylinder 31 starts to adjust the overall position of the welding unit 3, and the piston cylinder of the third cylinder 31 pushes the third sliding seat 33, and then the third sliding seat 33 can move according to the processing position of the actual demand. To adjust, during the welding process, the fourth cylinder 36 starts and pushes the fourth sliding seat 37, and the fourth sliding seat 37 drives the ultrasonic welding device 38 to advance toward the workpiece until the ultrasonic welding device 38 touches the workpiece and dissolves, thus That is, one working cycle of the welding unit 3 is completed. In this embodiment, there are at least two welding units 3, and each welding unit 3 is inclined at different angles, so that the welding unit 3 is suitable for welding processes of different products or different positions of the same product, and is suitable for most The processing of the product has strong applicability.
请见图5,本实施例的冲孔单元4至少设置有两个,各个冲孔单元4均以不同的角度倾斜设置,这样就可以同时对两个不同位置的孔进行冲切,进一步提高工作效率,冲孔单元4包括连接架41、超声波冲头44和液压缸42,作为改进的是,连接架41为C形连接架41,超声波冲头44位于C形臂的开口侧,这样可有效平衡于C形连接架41,使得C形连接架41更加平稳地放置在设备上,液压缸42固定在连接架41的上端部,具体的,C形连接架41设有避空结构,避空结构位于C形连接架41的上端部,避空结构供液压缸42的伸缩杆穿过,这样能够有效地减少冲孔单元4的重量并且能够充分地连用空间,减少冲孔单元4占用的体积。Please see Fig. 5, there are at least two punching units 4 of the present embodiment, and each punching unit 4 is inclined at different angles, so that two holes in different positions can be punched at the same time, further improving the working efficiency. Efficiency, the punching unit 4 includes a connecting frame 41, an ultrasonic punch 44 and a hydraulic cylinder 42. As an improvement, the connecting frame 41 is a C-shaped connecting frame 41, and the ultrasonic punch 44 is positioned at the opening side of the C-shaped arm, which can effectively Balanced on the C-shaped connecting frame 41, so that the C-shaped connecting frame 41 is placed on the equipment more stably, and the hydraulic cylinder 42 is fixed on the upper end of the connecting frame 41. Specifically, the C-shaped connecting frame 41 is provided with an air-avoiding structure to avoid air The structure is located at the upper end of the C-shaped connecting frame 41, and the air-avoiding structure allows the telescopic rod of the hydraulic cylinder 42 to pass through, so that the weight of the punching unit 4 can be effectively reduced and the space can be fully used to reduce the volume occupied by the punching unit 4 .
在本实施例中,液压缸42的伸缩杆端部卡接有冲头安装座48,具体的,液压缸42的伸缩杆端部呈T形状设置,冲头安装座48的上端部开设有T型槽,在装配情况下,液压缸42的伸缩杆的端部卡入T型槽中,这种结构能够便于检修和对冲头安装装进行更换,进一步提高冲孔单元4的工作效率,当然了,除了T型槽的结构外,还可以采用球体卡持的方式进行,冲头安装座48的底端面可拆卸地连接有超声波冲头44,连接架41的下端部设有与冲头配合的冲头座45。In this embodiment, the end of the telescopic rod of the hydraulic cylinder 42 is clamped with the punch mounting seat 48. Specifically, the end of the telescopic rod of the hydraulic cylinder 42 is arranged in a T shape, and the upper end of the punch mounting seat 48 is provided with a T Type slot, in the assembly situation, the end of the telescopic rod of the hydraulic cylinder 42 snaps into the T-shaped slot, this structure can facilitate maintenance and replace the punch installation, and further improve the working efficiency of the punching unit 4, of course , in addition to the structure of the T-shaped groove, it can also be carried out by sphere clamping. The bottom end surface of the punch mounting seat 48 is detachably connected with the ultrasonic punch 44, and the lower end of the connecting frame 41 is provided with a matching punch. Punch seat 45.
作为改进的是,冲头安装座48的两侧分别设置有导向板40,导向板40的一端与冲头安装座48可拆卸的连接,导向板40的另一端与滑块可拆卸的连接,连接架41中部的两侧面分别设置有滑轨43,在装配状态下,滑块与滑轨43滑动连接,与现有技术相比,通过在冲头安装座48与连接架41之间设置导向板40,进而保证了超声波冲头44的轴线与液压缸42的轴线重合,提高超声波冲头44的工作稳定性,提高冲孔的质量,减少废品率,提高了工作效率。As an improvement, guide plates 40 are respectively provided on both sides of the punch mount 48, one end of the guide plate 40 is detachably connected to the punch mount 48, and the other end of the guide plate 40 is detachably connected to the slider. The two sides of the middle part of the connecting frame 41 are respectively provided with slide rails 43. In the assembled state, the slide block and the sliding rails 43 are slidably connected. The plate 40 further ensures that the axis of the ultrasonic punch 44 coincides with the axis of the hydraulic cylinder 42, improves the working stability of the ultrasonic punch 44, improves the quality of punching, reduces the reject rate, and improves work efficiency.
为了进一步提高冲孔的质量,保证冲孔的定位准确,冲头安装座48的底端面设置有压紧块46,压紧块46开设有供超声波冲头44穿过的通孔,压紧块46与冲头安装座48之间采用弹簧47连接,弹簧47结构有效地提供一个缓冲力,进而避免冲孔单元4对工件进行夹持的时候力度过大而对产品造成损坏。In order to further improve the quality of punching and ensure accurate positioning of the punching, the bottom end surface of the punch mounting seat 48 is provided with a compression block 46, and the compression block 46 is provided with a through hole for the ultrasonic punch 44 to pass through. Spring 47 is used to connect between 46 and punch mounting seat 48, and the structure of spring 47 effectively provides a buffer force, thereby avoiding that the punching unit 4 is too strong when clamping the workpiece and causes damage to the product.
为了进一步提高超声波冲头44的工作稳定性,确保超声波冲头44的轴线与液压缸42的轴线重合,冲头安装座48的上端部可拆卸地连接有导向柱52,连接架41的上端部的两侧分别设置有导向块51,导向块51开设有供导向柱52穿过的导向孔,导向柱52远离冲头安装座48的一端设有限位螺母。In order to further improve the working stability of the ultrasonic punch 44, ensure that the axis of the ultrasonic punch 44 coincides with the axis of the hydraulic cylinder 42, the upper end of the punch mounting seat 48 is detachably connected with a guide post 52, and the upper end of the connecting frame 41 Guide blocks 51 are respectively provided on both sides of the two sides, and the guide blocks 51 are provided with guide holes for the guide post 52 to pass through. The end of the guide post 52 away from the punch mounting seat 48 is provided with a limit nut.
为了便于塑料材质进行冲孔,避免在冲孔后工件发生形变等问题,冲头安装座48的上端部设置有用于加热的热风枪49。为了便于冲孔后的废料能够快速脱离冲孔单元4,连接架41的下端部设置有卸料导筒55,卸料导筒55与冲头座45连通,应当说明的是,冲头座45的中部为中空设置。In order to facilitate the punching of plastic materials and avoid problems such as deformation of the workpiece after punching, the upper end of the punch mounting seat 48 is provided with a heat gun 49 for heating. In order to facilitate the punched waste to quickly leave the punching unit 4, the lower end of the connecting frame 41 is provided with a discharge guide cylinder 55, and the discharge guide cylinder 55 communicates with the punch seat 45. It should be noted that the punch seat 45 The middle part is hollow setting.
为了便于在使用过程中对整个冲头单元的位置进行调控,C形连接架41的与开口侧对应的另一侧设置有微调机构,微调机构包括安装板53和微调气缸,微调气缸固定安装在机架1上,微调气缸的伸缩杆与安装板53固接,安装板53与连接架41固定连接,安装板53的下方还设置第五滑动座,第五滑动座传动连接有第五滑轨,第五滑轨与机架1固定连接,应当说明的是,轨道组件54是常规的传动结构,其采用现有的轨道组件54结构即可。In order to facilitate regulation and control of the position of the entire punch unit during use, the other side of the C-shaped connecting frame 41 corresponding to the opening side is provided with a fine-tuning mechanism. The fine-tuning mechanism includes a mounting plate 53 and a fine-tuning cylinder, and the fine-tuning cylinder is fixedly mounted on On the frame 1, the telescopic rod of the fine-tuning cylinder is fixedly connected to the mounting plate 53, and the mounting plate 53 is fixedly connected to the connecting frame 41. The fifth sliding seat is also arranged under the mounting plate 53, and the fifth sliding seat is connected to the fifth sliding rail by transmission. , the fifth sliding rail is fixedly connected to the frame 1. It should be noted that the rail assembly 54 is a conventional transmission structure, and the existing rail assembly 54 structure can be used.
为了进一步提高超声波冲头44的工作稳定性,保证液压缸42具有足够的推动力,连接架41的上端部还设置有增压件50,增压件50为具有快排功能的气液增压缸。In order to further improve the working stability of the ultrasonic punch 44 and ensure that the hydraulic cylinder 42 has sufficient driving force, the upper end of the connecting frame 41 is also provided with a booster 50, which is a gas-liquid booster with a quick discharge function. cylinder.
在本实施例中,为了能够让冲孔单元4适用于不同产品的冲孔加工,适用于不同产品角度的加工,本实施例的C形连接架41的封闭一侧(C形连接架41的与开口侧对应的另一侧)可以设置一个斜面,通过斜面与微调机构固定连接,进而当微调机构水平放置的时候,冲孔单元4就会因为这个斜面的存在而倾斜,进而可以适用于斜向的冲孔工序。In this embodiment, in order to allow the punching unit 4 to be suitable for the punching process of different products and the processing of different product angles, the closed side of the C-shaped connecting frame 41 (the C-shaped connecting frame 41 of the present embodiment) The other side corresponding to the opening side) can be provided with an inclined plane, which is fixedly connected with the fine-tuning mechanism through the inclined plane, and then when the fine-tuning mechanism is placed horizontally, the punching unit 4 will be inclined due to the existence of this inclined plane, and then can be applied to inclined planes. Directional punching process.
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand , the technical solution of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the present invention.
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| WO2004085137A1 (en) * | 2003-03-28 | 2004-10-07 | Sig Technology Ltd. | Method and device for automatically positioning and welding synthetic structural components on synthetic planar portions |
| CN103317720A (en) * | 2013-05-21 | 2013-09-25 | 苏州凯尔博精密机械有限公司 | Automobile rear bumper ultrasonic welding machine |
| CN203267213U (en) * | 2013-05-21 | 2013-11-06 | 苏州凯尔博精密机械有限公司 | Ultrasonic welding machine for vehicle tail bumpers |
| KR20160061851A (en) * | 2014-11-24 | 2016-06-01 | (주)후세메닉스 | Laminating equipment of cushion pad for PCB manufacturing |
| CN105033560A (en) * | 2015-07-02 | 2015-11-11 | 雄华机械(苏州)有限公司 | Workpiece transferring device of welding equipment |
| CN204913275U (en) * | 2015-07-31 | 2015-12-30 | 湖北机电院装备制造有限责任公司 | Car bumper punches and automatic all -in -one of radar scaffold weldment |
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| CN110977474A (en) * | 2019-12-26 | 2020-04-10 | 必尚自动化技术(上海)有限公司 | Punching and welding integrated equipment for automobile front bumper |
| CN114654240A (en) * | 2020-12-24 | 2022-06-24 | 必尚自动化技术(上海)有限公司 | Automobile bumper punching and welding machine |
| CN115042265A (en) * | 2022-05-26 | 2022-09-13 | 臻越智能装备(佛山)有限公司 | Punching device |
| CN115042266A (en) * | 2022-05-26 | 2022-09-13 | 臻越智能装备(佛山)有限公司 | Punching equipment |
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Application publication date: 20181012 |