CN108636401A - A kind of novel Mn, Ce codope ZrO2Aeroge low-temperature denitration catalyst - Google Patents

A kind of novel Mn, Ce codope ZrO2Aeroge low-temperature denitration catalyst Download PDF

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CN108636401A
CN108636401A CN201810394288.3A CN201810394288A CN108636401A CN 108636401 A CN108636401 A CN 108636401A CN 201810394288 A CN201810394288 A CN 201810394288A CN 108636401 A CN108636401 A CN 108636401A
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catalyst
low
codope
zro
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CN108636401B (en
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刘志刚
杨立荣
封孝信
谢鹏超
王静
王春梅
刘刚
李庆龙
刘晓瑜
姚少巍
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North China University of Science and Technology
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    • B01J35/23
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/90Injecting reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/32Manganese, technetium or rhenium
    • B01J23/34Manganese
    • B01J35/615
    • B01J35/643
    • B01J35/647
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/40Nitrogen compounds
    • B01D2257/404Nitrogen oxides other than dinitrogen oxide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0283Flue gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts

Abstract

The invention discloses a kind of novel Mn, Ce codope ZrO2Aeroge low-temperature denitration catalyst.The catalyst is using zirconium oxide as carrier, is a kind of mesoporous and micropore and the low-temperature denitration catalyst with aerogel structure deposited, specific surface area is 350~500m using 5%~20% manganese oxide as active component using 5%~20% cerium oxide as catalyst aid2·g‑1, pore-size distribution is 1~50nm.Mn, Ce codope ZrO2Aeroge low-temperature denitration catalyst is dissolved in using nitrate as raw material in certain proportion alcohol solution, and coagulant is added and drying control agent stirs evenly, then water-bath forms gel under certain temperature;Gel stripping and slicing is placed in absolute ethyl alcohol and obtains alcogel, and dries to constant weight obtain catalyst in an oven.Novel Mn, Ce codope ZrO2Aeroge low-temperature denitration catalyst has many advantages, such as that at low cost, denitration efficiency is high and resistance to SO_2 is strong, and instrument and equipment needed for preparation are simple, are easy to industrialized production.

Description

A kind of novel Mn, Ce codope ZrO2Aeroge low-temperature denitration catalyst
Technical field
The invention belongs to catalysis techniques and field of environment protection, and in particular to a kind of novel Mn, Ce codope ZrO2Airsetting Glue low-temperature denitration catalyst.
Technical background
It is reported that, nitrogen oxides is the one of the major reasons to form haze weather in recent years.To ecological environment and people Body health causes huge harm.Discharge capacity by the end of China's nitrogen oxides in 2012 has become the first in the world, reaches 21940000 t.The year two thousand twenty is expected, the discharge capacity of nitrogen oxides is up to 30,000,000 t.The emission reduction of control nitrogen oxides has been compeled in eyebrow Eyelash becomes the vital task of coming years air contaminant treatment.Have been carried out at present industrialized denitration technology mainly use with NH3For the selective catalytic reduction (NH of reducing agent3- SCR) denitration technology, catalyst is the core of the technology.It is commercialized Catalyst is with V2O5-WO3/TiO2Based on high temperature SCR denitration, the catalyst operating temperature is higher, easily by extraneous ring Border influences, and causes catalyst efficiency to reduce, the lost of life.Therefore, low temperature, efficient NH are studied3SCR denitration becomes Hot spot.At present using manganese cerium as the NH of main active component3SCR catalyst because the various special electronic configuration structures of the two and The synergistic effect of the two makes the catalyst series show good low-temperature catalyzed performance.Manganese cerium is main active component NH3SCR catalyst is mainly loaded to active component on carrier using sol impregnation method, often there is not strong for load solid, activity The problems such as component specific surface area is low, and pore structure is unfavorable for the mass transport process during catalyst reacts gas absorption and catalysis, to Limiting catalyst catalytic activity improves, and reduces the service life.
Aeroge is also known as xerogel, after gel drying, remains pore passage structure to greatest extent, can generate a kind of density Extremely low solid matter.In the thirties in last century, aeroge is synthetically prepared first by Kistler.Aeroge is due to high ratio The features such as area, high porosity and various sizes of pore-size distribution, is widely used in catalyst and catalyst carrier, heat-insulated material The fields such as material, filtering material, acoustic impedance coupling material.
The method of metal oxide aerogel is prepared generally using metal alkoxide as raw material, is prepared using sol-gel method After metal alcogel, metal oxide aerogel is prepared finally by supercritical drying.But it in above-mentioned preparation method, deposits It is expensive in metal alkoxide, it is not easy to store, the shortcomings of supercritical drying is cumbersome, and there are certain risks.In recent years Come, using metal nitrate as raw material, using propylene oxide as network derivant, and is prepared by the way of constant pressure and dry ZrO2、Al2O3Equal Multimetal oxides aerogel material.The preparation process of aeroge is simplified with constant pressure and dry method, Manufacturing cost is reduced, the commercial application of aeroge will be greatly facilitated.The present invention is directed to current NH3SCR catalyst compares table The problems such as area is relatively low, and pore structure is undesirable proposes a kind of Mn, Ce codope ZrO with high-specific surface area and high porosity2 Aeroge low-temperature denitration catalyst, which can provide a large amount of active site for catalysis reaction, while improve to anti- The absorption property for answering gas provides advantageous guarantee for catalyst activity.The catalyst is original with cheap metal nitrate Material is prepared using improved simple atmosphere pressure desiccation, reduces the manufacturing cost of catalyst, has industrial prospect.
Invention content
The object of the present invention is to be got well the invention discloses a kind of inexpensive, efficient, resistance to SO_2 and be suitable for industrial enterprise Novel Mn, Ce codope ZrO of flue gas2Aeroge low-temperature denitration catalyst, the catalyst are mesoporous one kind and micropore and deposit Have aerogel structure low-temperature denitration catalyst.The aerogel structure low-temperature denitration catalyst specific surface area be 350~ 500m2·g-1, pore-size distribution is 1~50nm.The aerogel structure low-temperature denitration catalyst be using zirconium oxide as carrier, with 5%~20% cerium oxide is catalyst aid, using 5%~20% manganese oxide as active component.The aerogel structure low-temperature denitration Catalyst preparation includes the following steps:
(1) it is placed in reaction vessel with a certain proportion of alcohol solution;
(2) soluble zirconyl nitrate, four water manganese nitrates, cerous nitrate are added according to proportioning in reaction vessel and stir 40~60min, To abundant dissolving;
(3) a certain amount of propylene oxide is added as gel coagulant, appropriate formamide is added and controls addition as chemical seasoning 20~30min is stirred in agent;
(4) above-mentioned solution is placed in 1~3h in 60~80 DEG C of water-baths;
(5) gained gel stripping and slicing is placed on 20~50h of immersion in absolute ethyl alcohol;
(6) gained alcogel is dried in 40~60 DEG C of baking ovens to constant weight, obtains novel Mn, Ce codope ZrO2Aeroge low temperature Denitrating catalyst.
The advantages of the present invention:
(1) present invention firstly provides by Mn, Ce codope ZrO2Aeroge has gas as low-temperature denitration catalyst, the catalyst Gel pore structure, specific surface area are high, pore structure be conducive to catalyst in the absorption of gas and catalysis reaction mass transport process into Row.
(2) catalyst disclosed by the invention is with ZrO2Aeroge is catalyst carrier, and the Ce of doping is catalyst aid, and Mn is activity Component, low-temperature denitration is efficient, and resistance to SO_2 is good, and catalyst life is long.
(3) catalyst disclosed by the invention is prepared with improved atmosphere pressure desiccation, is had using cheap metal nitrate as raw material Low cost, operating procedure are simple, the characteristics of being easy to industrialized production.
Description of the drawings
Fig. 1 is that embodiment 1 obtains the N of catalyst A2The pore-size distribution of adsorption-desorption isothermal and catalyst A.
Fig. 2 is XRD diffracting spectrums of the catalyst A of embodiment 1 after 500 DEG C of calcinings.
Fig. 3 is the stereoscan photograph of the catalyst A of embodiment 1.
Specific implementation mode
With reference to embodiment, the present invention will be further described, but is not limited to protection scope of the present invention:
Embodiment 1:
50ml alcohol water is measured than being placed in beaker for 3 alcohol solution, by the Zr (NO of 0.0135mol3)4·5H2O with Ce (the NO of 0.0015mol3)3·6H2O is dissolved in above-mentioned solution, and stirring 30min obtains clear solution.Successively add in above-mentioned solution Enter 12ml propylene oxide and 0.9ml formamides and continues to stir 30min.Then sample is subjected to gel in 70 DEG C of water baths Change and be aged 2.5h.Stripping and slicing is carried out to the alcohol hydrogel of formation and carries out immersion 48h in 60 DEG C of water baths with absolute ethyl alcohol, Finally by the forced air drying at 40 DEG C of baking oven of the gel after immersion, you can obtain Monolithic aerogel denitrating catalyst A, specific surface Product reaches 442.16m2·g-1.When denitration reaction temperature is 150 DEG C, the denitration efficiency of catalyst A has reached 85%.
Embodiment 2:
50ml alcohol water is measured than being placed in beaker for 2.5 alcohol solution, by the Zr (NO of 0.012mol3)4·5H2O、 Mn (the NO of 0.0015mol3)2·4H2Ce (the NO of O and 0.0015mol3)3·6H2O is dissolved in above-mentioned solution, and stirring 30min is extremely Clear solution.10.6ml propylene oxide and 0.6ml formamides are successively added in above-mentioned solution and continues to stir 30min.Then Sample is subjected to gelation and ageing process 3h in 65 DEG C of water baths.Stripping and slicing is carried out to the alcohol hydrogel of formation and with anhydrous Ethyl alcohol carries out immersion 35h in 60 DEG C of water baths, finally by the forced air drying at 50 DEG C of baking oven of the gel after immersion, you can To Monolithic aerogel denitrating catalyst B, specific surface area reaches 402.31m2·g-1.When denitration reaction temperature is 150 DEG C, catalysis The denitration efficiency of agent B has reached 90%.
Embodiment 3:
50ml alcohol water is measured than being placed in beaker for 2.8 alcohol solution, by the Zr (NO of 0.0115mol3)4·5H2O、 Mn (the NO of 0.002mol3)2·4H2Ce (the NO of O and 0.0015mol3)3·6H2O is dissolved in above-mentioned solution, and stirring 30min is extremely Clear solution.12.0ml propylene oxide and 1.0ml formamides are successively added in above-mentioned solution and continues to stir 30min.Then Sample is subjected to gelation and ageing process 3h in 70 DEG C of water baths.Stripping and slicing is carried out to the alcohol hydrogel of formation and with anhydrous Ethyl alcohol carries out immersion 40h in 60 DEG C of water baths, an absolute ethyl alcohol is during which replaced, finally by the gel after immersion in baking oven Forced air drying at 55 DEG C, you can obtain Monolithic aerogel denitrating catalyst B, specific surface area reaches 402.31m2·g-1.Work as denitration When reaction temperature is 150 DEG C, the denitration efficiency of catalyst B has reached 95%.
Denitration test condition:
Denitration activity test reaction operating mode:Catalyst space velocities (NO)=(NH3)=0.05%, (O2)=5%, air speed ratio= 30000/h, Balance Air use purity for 99.99% nitrogen.
The denitration activity of catalyst is characterized by conversion ratio, and conversion ratio η is calculated according to the following formula:
η=(NOX imports- NOX is exported)/NOX imports× 100%
In formula:NOX importsFor Reactor inlet NOxConcentration, NOX is exportedTo export NOxConcentration.
NOx=NO+NO2
Applicant states that the foregoing is merely the specific implementation modes of the present invention, but protection scope of the present invention is not limited to This, person of ordinary skill in the field it will be clearly understood that it is any belong to those skilled in the art the invention discloses In technical scope, the change or replacement that can be readily occurred in are all fallen within protection scope of the present invention and the open scope.

Claims (5)

1. a kind of novel Mn, Ce codope ZrO2Aeroge low-temperature denitration catalyst, it is characterised in that be a kind of mesoporous and micropore simultaneously The low-temperature denitration catalyst with aerogel structure deposited, specific surface area are 350~500m2·g-1, pore-size distribution be 1~ 50nm。
2. a kind of novel Mn, Ce codope ZrO2Aeroge low-temperature denitration catalyst, which is characterized in that predecessor used is Zr (NO3)4·5H2O、Mn(NO3)2·4H2O、Ce(NO3)3·6H2O, three's chemical composition are 1~1.5 in mass ratio:0.05~ 0.20:0.08~0.34.
3. a kind of novel Mn, Ce codope ZrO2Aeroge low-temperature denitration catalyst, which is characterized in that with ZrO2Aeroge is to urge The Ce of agent carrier, doping 5%~20% is catalyst aid, and the Mn of doping 5%~20% is active component.
4. according to claim 1,2 and 3, a kind of novel Mn, Ce codope ZrO2The preparation of aeroge low-temperature denitration catalyst Method, which is characterized in that include the following steps:
(1) it is placed in reaction vessel with a certain proportion of alcohol solution;
(2) soluble zirconyl nitrate, four water manganese nitrates, cerous nitrate are added according to proportioning in reaction vessel and stir 40~60min, To abundant dissolving;
(3) a certain amount of propylene oxide is added as gel coagulant, appropriate formamide is added and controls addition as chemical seasoning 20~30min is stirred in agent;
(4) above-mentioned solution is placed in 1~3h in 60~80 DEG C of water-baths;
(5) gained gel stripping and slicing is placed on 20~50h of immersion in absolute ethyl alcohol;
(6) gained alcogel is dried in 40~60 DEG C of baking ovens to constant weight, obtains novel Mn, Ce codope ZrO2Aeroge low temperature Denitrating catalyst.
5. preparation method according to claim 4, it is characterised in that alcohol solution ratio is 1~3;Propylene oxide and metal Ion molar ratio is 1~15;Formamide is 1~3 with metal ion molar ratio.
CN201810394288.3A 2018-04-27 2018-04-27 Novel Mn and Ce co-doped ZrO2Aerogel low-temperature denitration catalyst Active CN108636401B (en)

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Cited By (3)

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CN111346678A (en) * 2020-03-30 2020-06-30 安徽元琛环保科技股份有限公司 Preparation method of denitration catalyst with aerogel as carrier and prepared catalyst
CN114870849A (en) * 2022-03-31 2022-08-09 南京工业大学 Composite oxide aerogel catalytic material and preparation method and application thereof

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Publication number Priority date Publication date Assignee Title
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CN111346678A (en) * 2020-03-30 2020-06-30 安徽元琛环保科技股份有限公司 Preparation method of denitration catalyst with aerogel as carrier and prepared catalyst
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