CN108636309A - A kind of accurate temperature controlling reaction kettle - Google Patents
A kind of accurate temperature controlling reaction kettle Download PDFInfo
- Publication number
- CN108636309A CN108636309A CN201810520350.9A CN201810520350A CN108636309A CN 108636309 A CN108636309 A CN 108636309A CN 201810520350 A CN201810520350 A CN 201810520350A CN 108636309 A CN108636309 A CN 108636309A
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- China
- Prior art keywords
- temperature
- reaction kettle
- phase
- change material
- heating device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0073—Sealings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/0053—Details of the reactor
- B01J19/0066—Stirrers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J19/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J19/08—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor
- B01J19/087—Processes employing the direct application of electric or wave energy, or particle radiation; Apparatus therefor employing electric or magnetic energy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00049—Controlling or regulating processes
- B01J2219/00051—Controlling the temperature
- B01J2219/00132—Controlling the temperature using electric heating or cooling elements
- B01J2219/00135—Electric resistance heaters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00049—Controlling or regulating processes
- B01J2219/00051—Controlling the temperature
- B01J2219/0015—Controlling the temperature by thermal insulation means
- B01J2219/00155—Controlling the temperature by thermal insulation means using insulating materials or refractories
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Abstract
The present invention relates to a kind of accurate temperature controlling reaction kettles, include the autoclave body with polytetrafluoroethyllining lining, kettle cover, heating device, agitating device, control device, it is provided with one layer of phase-change material layers being in close contact with polytetrafluoroethyllining lining on the inside of heating device, adiabator layer is arranged in outside, and the phase transition temperature of phase-change material layers is 05 DEG C higher than reaction kettle reaction holding temperature.Reaction kettle good airproof performance of the present invention, can be precisely controlled reactor temperature, improve reaction accuracy, extend reaction kettle purposes.
Description
Technical field
The present invention relates to a kind of chemical reaction device more particularly to a kind of reaction kettles of energy accurate temperature controlling.
Background technology
Reaction kettle is the technical process reaction for being used for completing in Chemical Manufacture all requiring reaction temperature and reaction pressure
Container, the heating of traditional reaction kettle generally carry out in heating furnace, are heated by the transmission of reaction kettle body heat merely, cause to add
Thermal velocity is slow, and heating is uneven, cannot effective controlling reaction temperature.In view of the above shortcomings, using at present is more
Reaction kettle with temperature control and heating functions, is arranged heating device, temperature sensor generally in autoclave body, and typical mode of heating is
Using heating dish around body, chuck system or other similar heat transfer systems, reactor temperature is controlled by temperature sensor,
The regulation and control to reactor temperature are realized to a certain extent, but are controlled by temperature sensor response speed, it is real in reaction kettle
Border temperature generally can be higher than control temperature, therefore such device can not accurately control reactor temperature, is poorly suitable for needing
It is precisely controlled the chemical reaction of reaction temperature.
Invention content
In order to solve the above technical problems, the present invention provides a kind of accurate temperature controlling reaction kettle, including in band polytetrafluoroethylene (PTFE)
Autoclave body, kettle cover, heating device, agitating device, the control device of lining, be provided on kettle cover pressure gauge, safety valve, phase valve,
Digital temperature display, a temperature sensor is provided in autoclave body, and the temperature sensor connects the heating device and can general
The temperature information detected is sent to the heating device, the control device connect the temperature sensor, agitating device and
Heating device, and the signal provided according to temperature sensor controls the heating device and is heated and can control the stirring
Device is stirred;It is characterized in that, be provided with one layer of phase-change material layers on the inside of the heating device, the phase-change material layers with
The polytetrafluoroethyllining lining is in close contact, and one layer of heat preservation material layer, the phase-change material layers are arranged on the outside of the heating device
Phase transition temperature than reaction kettle reaction holding temperature it is 0-5 DEG C high.Wherein agitating device is that the routine such as magnetic stirring apparatus, stirring rod is stirred
Mode is mixed, heating device is that conventional heatings mode, the control devices such as resistance wire, heating rod, heating mantle are PLC control system.Add
One layer of heat preservation material layer is set on the outside of thermal, and thermal insulation material is conventional heat-insulating material, such as thermal insulation ceramics, mineral wool, foaming water
Mud, polyurethane foam etc..
In a preferred embodiment of the invention, the phase transition temperature of phase-change material layers is 2 DEG C higher than reaction kettle reaction holding temperature
Or both temperature it is identical, reactor temperature may be implemented and maintain set temperature, phase-change material selects commonly used in the art
Phase-change material.
The present invention is provided with one layer of phase-change material layers on the inside of heating device, and phase-change material layers are tight with polytetrafluoroethyllining lining
Contiguity is touched, and the phase-change material in the phase-change material layers dissolves latent heat height, and more heat can be absorbed in phase transition process, passes through choosing
It selects the phase-change material with suitable phase transition temperature and can realize and reactor temperature is precisely controlled, concrete operating principle is as follows:
Control device preserves the reaction temperature of setting, and temperature sensor detection reactor temperature simultaneously passes the signal to control device,
When reactor temperature is less than set temperature, control device controls heating devices heat;It is set when reactor temperature reaches
When temperature, heater stop heating still has heat to discharge so that reactor temperature continues to rise, when warm in reaction kettle at this time
When degree reaches phase change layer phase transition temperature, which undergoes phase transition heat absorption so that reactor temperature keeps stablizing;For a period of time it
Reactor temperature declines afterwards, and heat release phase transformation occurs for phase-change material, to system heat release, maintains temperature of reaction kettle constant;Work as phase transformation
When material phase transformation completion system temperature continues to reduce, control device receives temperature sensor detection signal, and control heating device is opened
Begin to heat, until reaching set temperature.Above procedure persistent loop maintains reactor temperature constant.
Compared with prior art, the beneficial effects of the present invention are:1, reaction kettle good airproof performance of the invention, No leakage,
Can be achieved the accurate measurement and monitoring of pressure and temperature, and can pressure release at any time, install, convenient disassembly, service life is long;2, this hair
It is bright that insulating layer is set outside heating device, phase-change material layers are set between heating device and polytetrafluoroethyllining lining, it can be accurate
Reactor temperature is controlled, reaction accuracy is improved, extends reaction kettle purposes.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples;
Fig. 1 is accurate temperature controlling reaction kettle structural schematic diagram of the present invention.
In figure, 1- electromagnetic mixing apparatus, 12- stirrers, 13- stirring rod, 14- motors, 2- autoclave bodies, 21- kettle covers, outside 22-
Shell, 23- adiabator layers, 24- heating devices, 25- resistive heaters, 26- phase-change material layers, 27- polytetrafluoroethyllining linings,
28- pressure gauges, 29- safety valves, 210- digital temperature displays, 211- phase valves, 212- temperature sensors, 3- control dresses
It sets.
Specific implementation mode
Presently in connection with drawings and examples, the present invention is described in further detail, these attached drawings are simplified signal
Figure, the basic structure of the invention will be illustrated schematically only, therefore it only shows the composition relevant to the invention.
As shown in Figure 1, a kind of accurate temperature controlling reaction kettle, including reaction kettle body 2, it is located at 2 upper flat plate structure of reaction kettle body
Kettle cover 21 and shell 22, reaction kettle body 2 and kettle cover 21 by equally distributed screw bolt and nut fixing seal, autoclave body 2 is open
Place is sealed using the two-wire of A types, remaining seal point is all made of the sealing that arc surface is contacted with plane, arc surface with the line of arc surface
Form reaches good sealing effect by the high-precision and finish of contact surface.Equipped with pressure gauge 28, safety on kettle cover 21
Valve 29, digital temperature display 210, phase valve 211, the temperature sensor being connected with digital temperature display 210 212
In in autoclave body, its temperature information detected can be shown by digital temperature display 210, temperature sensor 212, which connects, to be heated
The temperature information detected can be simultaneously sent to control device 3 by device 24.It is provided with heating device 24 in reaction kettle body 2, heats
The conventional heating elements such as resistive heater 25 or heating rod can be arranged in device 24, and a thermal insulating material is additionally provided with outside heating device 24
The bed of material 23, adiabator layer 23 are heat-insulating material, such as thermal insulation ceramics, mineral wool, foam cement, polyurethane foam.Heating dress
It sets 24 insides and is provided with a phase-change material layers 26, one layer of polytetrafluoroethyllining lining 27, phase transformation material are provided in phase-change material layers 26
The bed of material 26 is in close contact with polytetrafluoroethyllining lining 27.When agitating device is magnetic agitation, electromagnetic mixing apparatus 1 is arranged in kettle
2 lower section of body, stirrer 12 are placed in autoclave body 2, and the stirring in autoclave body 2 of stirrer 12 is controlled by electromagnetic mixing apparatus 1.When stirring
Mix device be stirring rod when, motor 14 is provided on kettle cover 21, which is connected with the stirring rod that one end extends in autoclave body
13, motor is driven by control device, reaction system in reaction kettle is stirred.Reaction kettle further includes a control device 3, should
Control device can be PLC control system, connect temperature sensor 212 and heating device 24, and provide according to temperature sensor
Signal control heating device heated;Connect electromagnetic mixing apparatus or motor, control to reaction system in reaction kettle into
Row stirring.The phase transition temperature of the phase-change material layers phase-change material is 0-5 DEG C higher than reaction kettle reaction holding temperature, preferred phase transformation material
The phase transition temperature of the bed of material is more identical than reaction kettle high 2 DEG C of holding temperature of reaction or both temperature, and reactor temperature may be implemented
Maintain set temperature.
Based on the above description of the preferred embodiments of the present invention, through the above description, related personnel completely can be with
Without departing from the scope of the technological thought of the present invention', various changes and amendments are carried out.The technical scope of this invention
It is not limited to the contents of the specification, it is necessary to determine the technical scope according to the scope of the claims.
Claims (6)
1. a kind of accurate temperature controlling reaction kettle includes the autoclave body with polytetrafluoroethyllining lining, kettle cover, heating device, agitating device, control
Device processed is provided with pressure gauge, safety valve, phase valve, digital temperature display on kettle cover, and temperature biography is provided in autoclave body
Sensor, the temperature sensor connect the heating device and the temperature information detected can be sent to the heating device,
The control device connects the temperature sensor, agitating device and heating device, and the signal provided according to temperature sensor
The heating device is controlled heat and the agitating device can be controlled being stirred;It is characterized in that, the heating dress
It sets inside and is provided with one layer of phase-change material layers, the phase-change material layers are in close contact with the polytetrafluoroethyllining lining, described to add
One layer of heat preservation material layer is set on the outside of thermal, and the phase transition temperature of the phase-change material layers is higher 0- than reaction kettle reaction holding temperature
5℃。
2. a kind of accurate temperature controlling reaction kettle according to claim 1, it is characterised in that:The phase alternating temperature of the phase-change material layers
Degree is 2 DEG C higher than reaction kettle reaction holding temperature.
3. a kind of accurate temperature controlling reaction kettle according to claim 1, it is characterised in that:The phase alternating temperature of the phase-change material layers
Degree is identical as reaction kettle reaction holding temperature.
4. a kind of accurate temperature controlling reaction kettle according to claim 1, it is characterised in that:The agitating device is magnetic agitation
One kind in device or stirring rod.
5. a kind of accurate temperature controlling reaction kettle according to claim 1, it is characterised in that:The heating device is provided with resistance
One kind in silk, heating rod.
6. a kind of accurate temperature controlling reaction kettle according to claim 1, it is characterised in that:The control device controls for PLC
System.
Priority Applications (1)
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CN201810520350.9A CN108636309A (en) | 2018-05-28 | 2018-05-28 | A kind of accurate temperature controlling reaction kettle |
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CN201810520350.9A CN108636309A (en) | 2018-05-28 | 2018-05-28 | A kind of accurate temperature controlling reaction kettle |
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CN108636309A true CN108636309A (en) | 2018-10-12 |
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CN201810520350.9A Pending CN108636309A (en) | 2018-05-28 | 2018-05-28 | A kind of accurate temperature controlling reaction kettle |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113083184A (en) * | 2021-04-08 | 2021-07-09 | 谢天成 | Reation kettle based on accurate accuse temperature of phase change material |
CN113834765A (en) * | 2020-06-08 | 2021-12-24 | 中国石油化工股份有限公司 | Device and method for testing corrosion resistance of material |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203200210U (en) * | 2013-03-29 | 2013-09-18 | 申联生物医药(上海)有限公司 | Synthesizer temperature control system and synthesizer |
CN203764259U (en) * | 2014-03-31 | 2014-08-13 | 郑州大学 | Reaction kettle heated by utilizing solar energy |
CN205361262U (en) * | 2015-12-02 | 2016-07-06 | 山西大同大学 | High -pressure batch autoclave of accurate temperature control pressure measurement |
-
2018
- 2018-05-28 CN CN201810520350.9A patent/CN108636309A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN203200210U (en) * | 2013-03-29 | 2013-09-18 | 申联生物医药(上海)有限公司 | Synthesizer temperature control system and synthesizer |
CN203764259U (en) * | 2014-03-31 | 2014-08-13 | 郑州大学 | Reaction kettle heated by utilizing solar energy |
CN205361262U (en) * | 2015-12-02 | 2016-07-06 | 山西大同大学 | High -pressure batch autoclave of accurate temperature control pressure measurement |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113834765A (en) * | 2020-06-08 | 2021-12-24 | 中国石油化工股份有限公司 | Device and method for testing corrosion resistance of material |
CN113083184A (en) * | 2021-04-08 | 2021-07-09 | 谢天成 | Reation kettle based on accurate accuse temperature of phase change material |
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Application publication date: 20181012 |
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