CN108624781A - The horizontal continuous casting method of metal plank, band, bar - Google Patents
The horizontal continuous casting method of metal plank, band, bar Download PDFInfo
- Publication number
- CN108624781A CN108624781A CN201710173531.4A CN201710173531A CN108624781A CN 108624781 A CN108624781 A CN 108624781A CN 201710173531 A CN201710173531 A CN 201710173531A CN 108624781 A CN108624781 A CN 108624781A
- Authority
- CN
- China
- Prior art keywords
- band
- bar
- crystallizer
- plank
- metal plank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C11/00—Alloys based on lead
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/12—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of lead or alloys based thereon
Abstract
The present invention discloses the production and processing method of a kind of metal plank, band, bar; a kind of particularly horizontal casting production and processing method of metal plank, band, bar; traditional artificial melting, the artificial production and processing method for casting, manually shearing can be changed; realize automatic continuous production; atmosphere protection can be achieved during alloy melting, scaling loss is less.Product size precision is high, and surface quality is good, and defect is few.It is a kind of efficient, continuous, automation material production and processing method.
Description
Technical field
The present invention discloses the production and processing method of a kind of metal plank, band, bar, particularly a kind of lead alloy plate
The horizontal casting production and processing method of material, band, bar.
Background technology
Metal be it is a kind of non-ferrous metal hydrometallurgy, medicine radiation protection, battery terminal multiple fields common material
Material, traditional production and processing method are that automatic continuous production is not implemented, is closed using artificial melting, artificial casting, artificial shearing
Golden fusion process cannot achieve atmosphere protection, and scaling loss is serious, and product size precision is low, and surface quality is poor, and defect is more, until this hair
Before bright disclosure, the production and processing of metal plank, band, bar all uses always above-mentioned traditional production method.
The present invention is that the production and processing method for breaching existing traditional metal plank, band, bar, is a kind of
Efficiently, continuously, automation material production and processing method.
Invention content
The object of the invention be exactly disclose it is a kind of with horizontal continuous casting method efficiently, continuous, automated production process lead alloy plate
The production method of material, band, bar.
Realize that technical scheme is as follows：Melted metal is injected into intermediate furnace, intermediate furnace is of the invention
Key equipment, intermediate furnace are mounted with the special crystallization of atmosphere protection system, temperature control system, electromagnetic stirring system, metal
Metal plank, band, bar are drawn from crystallizer by servo trailer system, are finally pressed using fixed size scissors by device
The size of product requirement is sheared, and qualified products are obtained.
Its production process is as follows：
Lead and alloying component silver, strontium are put into intermediate frequency furnace by alloy proportion and carry out melting by the first step, are sufficiently stirred, are conveyed forward (FWD)
The heat preservation intermediate furnace of automatic temperature control system, holding furnace is interior to be protected using argon gas atmosphere, and alloying component calcium is added, keeps the temperature 30 minutes,
Complete alloying process.
Second step, using servo traction mechanism, the closure plate in crystallizer is pulled out, by adjusting crystallizer cooling water
The water of set controls the crystallization temperature and state of alloy, and mode of traction is draw-push away-draw-to push away, and hauling speed is according to product
Sectional area size determines, is differed from 10 cm per minutes to 200 cm per minutes.
Third step is carried out the metal plank pulled out, band, bar by certain size using hydraulic pressure fixed size scissors
Shearing, obtains qualified products.
By changing the water outlet shape and size of metal special crystallizer, can it is continuous, automated production molding is various
Metal plank, band, the bar of size model number.
The beneficial effects of the present invention are：The industry realizes Automation of Manufacturing Process for the first time, and a large amount of alloying elements that reduce exist
Scaling loss amount in fusion process reduces impurity content in product, improves the surface quality of product, substantially increases production effect
Rate reduces energy consumption, realizes the important breakthrough of the industrial technology.
Description of the drawings
Fig. 1 is the production technology schematic diagram of the present invention
In figure：1, intermediate frequency furnace 2, chute 3, intermediate furnace 4, metal crystallizer 5, carrier roller frame 16, servo guide casting machine 7, support
Roll stand 28, hydraulic shearing machine 9, servo-actuated carrier roller frame 10, product
Specific implementation mode：
With reference to the attached drawing of the present invention, its specific implementation mode is further described.
Embodiment 1
The horizontal continuous casting producing method of lead, silver-colored bianry alloy plank
Raw material is matched by following alloying component：Leaded 99.3%~98%, argentiferous 0.7~2%, input intermediate frequency furnace 1 is melted
Refining, smelting temperature control at 400 ± 10 DEG C, after melting completely, are sufficiently stirred, are then transported to intermediate furnace 3 by chute 2
In, intermediate furnace is protected using argon gas, 380 ± 3 DEG C of holding temperature, uniform stirring, it is ensured that and alloying component is evenly distributed, followed by
Servo dragger 6 pulls out the closure plate in crystallizer 4, and crystallizer water outlet mouth-shaped is consistent with product cross section shape, plank
Sectional dimension is larger, and regular size 40mm × 500mm, 50mm × 700mm, 60mm × 1000mm are by adjusting crystallizer cooling water
The water of set controls the crystallization temperature and state of alloy, and horizontal casting mode of traction is draw-push away-draw-to push away, plank traction speed
Degree is slower, is differed from 10 cm per minutes to 50 cm per minutes, horizontal casting plank is delivered to hydraulic cutter by carrier roller frame 1,2
At machine 8, corresponding size is cut by product demand, production line is transferred out by servo-actuated carrier roller frame.
Embodiment 2
The horizontal continuous casting producing method of lead, silver, calcium, strontium quaternary alloy plank
Raw material is matched by following alloying component：Leaded 98.85%~99.85%, argentiferous 0.1~0.9%, calcic 0.04~
0.15%, contain strontium 0.01~0.1%.Lead, silver input intermediate frequency furnace 1 are first subjected to melting, smelting temperature is controlled at 400 ± 10 DEG C, complete
It after full thawing, is sufficiently stirred, is then transported in intermediate furnace 3 by chute 2, intermediate furnace is protected using argon gas, heat preservation temperature
Alloying component calcium, strontium, uniform stirring, it is ensured that alloying component is evenly distributed, followed by servo dragger is added in 380 ± 3 DEG C of degree
6, the closure plate in crystallizer 4 is pulled out, crystallizer be discharged mouth-shaped it is consistent with product cross section shape, plank sectional dimension compared with
Greatly, regular size 40mm × 500mm, 50mm × 700mm, 60mm × 1000mm by adjusting cooling water jacket of crystallizer water,
The crystallization temperature and state of alloy are controlled, horizontal casting mode of traction is draw-push away-draw-to push away, and quaternary alloy plank tension is strong
Degree is higher, and hauling speed is very fast, is differed from 50 cm per minutes to 200 cm per minutes, and horizontal casting plank passes through carrier roller frame 1,2
It is delivered at hydraulic shearing machine 8, corresponding size is cut by product demand, production line is transferred out by servo-actuated carrier roller frame.
Embodiment 3
The horizontal continuous casting producing method of lead, silver-colored bianry alloy band
Raw material is matched by following alloying component：Leaded 99.3%~98%, argentiferous 0.7~2%, input intermediate frequency furnace 1 is melted
Refining, smelting temperature control at 400 ± 10 DEG C, after melting completely, are sufficiently stirred, are then transported to intermediate furnace 3 by chute 2
In, intermediate furnace is protected using argon gas, 380 ± 3 DEG C of holding temperature, uniform stirring, it is ensured that and alloying component is evenly distributed, followed by
Servo dragger 6 pulls out the closure plate in crystallizer 4, and crystallizer water outlet mouth-shaped is consistent with product cross section shape, band
Sectional dimension is smaller, regular size 8mm × 150mm, 10mm × 160mm, 15mm × 200mm, by adjusting crystallizer cooling water
The water of set controls the crystallization temperature and state of alloy, and horizontal casting mode of traction is draw-push away-draw-to push away, band traction speed
It spends relatively fast, is differed from 50 cm per minutes to 100 cm per minutes, horizontal casting band is delivered to liquid by carrier roller frame 1,2
It presses at cutter 8, corresponding size is cut by product demand, production line is transferred out by servo-actuated carrier roller frame.
Embodiment 4
The horizontal continuous casting producing method of lead, silver-colored bianry alloy bar
Raw material is matched by following alloying component：Leaded 99.3%~98%, argentiferous 0.7~2%, input intermediate frequency furnace 1 is melted
Refining, smelting temperature control at 400 ± 10 DEG C, after melting completely, are sufficiently stirred, are then transported to intermediate furnace 3 by chute 2
In, intermediate furnace is protected using argon gas, 380 ± 3 DEG C of holding temperature, uniform stirring, it is ensured that and alloying component is evenly distributed, followed by
Servo dragger 6 pulls out the closure plate in crystallizer 4, and crystallizer water outlet mouth-shaped is consistent with product cross section shape, bar
Size model number is more, regular size Ф 50mm, Ф 80mm, Ф 100mm, Ф 200mm, by adjusting the water of cooling water jacket of crystallizer
Amount controls the crystallization temperature and state of alloy, and horizontal casting mode of traction is draw-push away-draw-to push away, and bar hauling speed is opposite
It is moderate, it is differed from 40 cm per minutes to 80 cm per minutes, horizontal casting bar is delivered to hydraulic shearing machine by carrier roller frame 1,2
At 8, corresponding size is cut by product demand, production line is transferred out by servo-actuated carrier roller frame.
Embodiment 5
The horizontal continuous casting producing method of lead, silver, calcium, strontium quaternary alloy bar
Raw material is matched by following alloying component：Leaded 98.85%~99.85%, argentiferous 0.1~0.9%, calcic 0.04~
0.15%, contain strontium 0.01~0.1%.Lead, silver input intermediate frequency furnace 1 are first subjected to melting, smelting temperature is controlled at 400 ± 10 DEG C, complete
It after full thawing, is sufficiently stirred, is then transported in intermediate furnace 3 by chute 2, intermediate furnace is protected using argon gas, heat preservation temperature
Alloying component calcium, strontium, uniform stirring, it is ensured that alloying component is evenly distributed, followed by servo dragger is added in 380 ± 3 DEG C of degree
6, the closure plate in crystallizer 4 is pulled out, crystallizer be discharged mouth-shaped it is rounded, bar regular size have 40mm × 500mm,
50mm × 700mm, 60mm × 1000mm control the crystallization temperature and shape of alloy by adjusting the water of cooling water jacket of crystallizer
State, horizontal casting mode of traction are draw-push away-draw-to push away, and quaternary alloy bar tensile strength is higher, and hauling speed is very fast, from
50 cm per minutes are differed to 200 cm per minutes, and horizontal casting bar is delivered to by carrier roller frame 1,2 at hydraulic shearing machine 8, is pressed
Product demand cuts into corresponding size, and production line is transferred out by servo-actuated carrier roller frame.
Claims (5)
1. the horizontal continuous casting method of metal plank, band, bar, lead-containing alloy heat preservation homogenization, alloy are cast in crystallizer
Cause type, cun shearing of metal plank, band, rod length fixing.
2. the horizontal continuous casting method of metal plank, band, bar according to claim 1, it is characterized in that：
Lead and alloying component silver, strontium are put into intermediate frequency furnace by alloy proportion and carry out melting by the first step, are sufficiently stirred, are conveyed forward (FWD)
The heat preservation intermediate furnace of automatic temperature control system, holding furnace is interior to be protected using argon gas atmosphere, and alloying component calcium is added, keeps the temperature 30 minutes,
Complete alloying process.
3. second step, using servo traction mechanism, the closure plate in crystallizer is pulled out, by adjusting cooling water jacket of crystallizer
Water, control the crystallization temperature and state of alloy, mode of traction is draw-push away-draw-to push away, and hauling speed is cut according to product
Size determines, is differed from 10 cm per minutes to 200 cm per minutes.
4. third step is cut the metal plank pulled out, band, bar by certain size using hydraulic pressure fixed size scissors
It cuts, obtains required product.
5. according to claim 1, the horizontal continuous casting method of the 2 metal planks, band, bar, it is characterized in that：Can it is continuous,
Automated production is molded metal plank, band, the bar of various sizes model.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710173531.4A CN108624781A (en) | 2017-03-22 | 2017-03-22 | The horizontal continuous casting method of metal plank, band, bar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710173531.4A CN108624781A (en) | 2017-03-22 | 2017-03-22 | The horizontal continuous casting method of metal plank, band, bar |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108624781A true CN108624781A (en) | 2018-10-09 |
Family
ID=63706623
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710173531.4A Pending CN108624781A (en) | 2017-03-22 | 2017-03-22 | The horizontal continuous casting method of metal plank, band, bar |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108624781A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5928599A (en) * | 1982-08-05 | 1984-02-15 | Sumitomo Metal Ind Ltd | Insoluble anode made of pb alloy for electroplating |
| US20080289161A1 (en) * | 2001-01-05 | 2008-11-27 | Johnson Controls Technology Company | Nethod for making battery plates |
| CN102206838A (en) * | 2011-04-22 | 2011-10-05 | 昆明理工恒达科技有限公司 | Method for preparing novel anode material for non-ferrous metal electrodeposition |
| CN102274935A (en) * | 2011-07-15 | 2011-12-14 | 云南大泽电极科技有限公司 | Horizontal continuous casting manufacturing method of lead alloy plates |
| CN103042031A (en) * | 2011-10-12 | 2013-04-17 | 云南大泽电极科技有限公司 | Casting rolling production method for lead alloy boards |
| CN105463516A (en) * | 2016-01-19 | 2016-04-06 | 贵州省新材料研究开发基地 | Lead alloy anode plate production method |
-
2017
- 2017-03-22 CN CN201710173531.4A patent/CN108624781A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5928599A (en) * | 1982-08-05 | 1984-02-15 | Sumitomo Metal Ind Ltd | Insoluble anode made of pb alloy for electroplating |
| US20080289161A1 (en) * | 2001-01-05 | 2008-11-27 | Johnson Controls Technology Company | Nethod for making battery plates |
| CN102206838A (en) * | 2011-04-22 | 2011-10-05 | 昆明理工恒达科技有限公司 | Method for preparing novel anode material for non-ferrous metal electrodeposition |
| CN102274935A (en) * | 2011-07-15 | 2011-12-14 | 云南大泽电极科技有限公司 | Horizontal continuous casting manufacturing method of lead alloy plates |
| CN103042031A (en) * | 2011-10-12 | 2013-04-17 | 云南大泽电极科技有限公司 | Casting rolling production method for lead alloy boards |
| CN105463516A (en) * | 2016-01-19 | 2016-04-06 | 贵州省新材料研究开发基地 | Lead alloy anode plate production method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103008383B (en) | Production technology for bimetal coating copper strip | |
| CN108774696A (en) | A kind of ultra-thin pipe extrudate production technology of 6 line aluminium alloys | |
| CN102034563B (en) | Copper bus bar with high strength, high conductivity and high toughness and preparation method thereof | |
| CN102766788B (en) | Preparation method of moderate strength Al-Mg-Si alloy rods and alloy wires through natural ageing treatment | |
| CN105154697B (en) | A kind of production system of intermediate alloy wire rod and its production technology | |
| CN102620575A (en) | Device for preparing magnesium alloy semi-solid slurry by gas stirring | |
| DE2451921A1 (en) | PROCESS AND INTEGRATED FURNACE FOR CONTINUOUS METAL CASTING | |
| CN211660772U (en) | Continuous casting and continuous extrusion production line for aluminum-strontium alloy rods | |
| KR101392178B1 (en) | Method and apparatus for manufacturing of forgeable extrusion materials | |
| CN108624781A (en) | The horizontal continuous casting method of metal plank, band, bar | |
| CN106077539A (en) | A kind of preparation technology of aluminum alloy strip continuous casting and rolling | |
| CN102230098B (en) | Method for manufacturing AL-Si (Aluminum-Silicon) alloy | |
| CN106521255A (en) | 6A02 alloy rod, and production method thereof | |
| CN105108079A (en) | Horizontal continuous casting copper belt production process | |
| CN115948658A (en) | Vacuum consumable arc melting and continuous casting equipment and method | |
| CN115540594A (en) | Continuous smelting method and device of titanium alloy ingot electromagnetic cold crucible with electromagnetic stirring device | |
| CN106480323B (en) | A kind of up-drawing method is continuously segregated the device and its method of purification of purification refined aluminium | |
| CN104741571A (en) | Manufacturing method of wallboard profile material | |
| CN212127955U (en) | Device for removing scum of float glass melting furnace | |
| CN110616340B (en) | Method for preparing titanium ingot by hydrogenation and dehydrogenation of high-oxygen titanium reclaimed material | |
| CN109848409B (en) | Liquid metal wire for 3D printing and preparation method thereof | |
| RU2114928C1 (en) | Method of niobium refining | |
| DE3303447A1 (en) | METHOD AND DEVICE FOR PRODUCING ALLOY COPPER WIRE BY CONTINUOUS CASTING | |
| CN111344076A (en) | Continuous production system and continuous production method for aluminum products | |
| CN219522656U (en) | PE film raw material pretreatment equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20181009 |