CN108615988B - Power adapter, mobile terminal and power interface - Google Patents

Power adapter, mobile terminal and power interface Download PDF

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Publication number
CN108615988B
CN108615988B CN201810254024.8A CN201810254024A CN108615988B CN 108615988 B CN108615988 B CN 108615988B CN 201810254024 A CN201810254024 A CN 201810254024A CN 108615988 B CN108615988 B CN 108615988B
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China
Prior art keywords
power interface
power
plug
pin
main body
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CN201810254024.8A
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Chinese (zh)
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CN108615988A (en
Inventor
李飞飞
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Guangdong Oppo Mobile Telecommunications Corp Ltd
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Guangdong Oppo Mobile Telecommunications Corp Ltd
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Priority to CN201810254024.8A priority Critical patent/CN108615988B/en
Publication of CN108615988A publication Critical patent/CN108615988A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/51Fixed connections for rigid printed circuits or like structures
    • H01R12/55Fixed connections for rigid printed circuits or like structures characterised by the terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/51Fixed connections for rigid printed circuits or like structures
    • H01R12/52Fixed connections for rigid printed circuits or like structures connecting to other rigid printed circuits or like structures
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50Fixed connections
    • H01R12/51Fixed connections for rigid printed circuits or like structures
    • H01R12/55Fixed connections for rigid printed circuits or like structures characterised by the terminals
    • H01R12/58Fixed connections for rigid printed circuits or like structures characterised by the terminals terminals for insertion into holes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02JCIRCUIT ARRANGEMENTS OR SYSTEMS FOR SUPPLYING OR DISTRIBUTING ELECTRIC POWER; SYSTEMS FOR STORING ELECTRIC ENERGY
    • H02J7/00Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B40/00Technologies aiming at improving the efficiency of home appliances, e.g. induction cooking or efficient technologies for refrigerators, freezers or dish washers

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)

Abstract

The application discloses power adapter, mobile terminal and power interface. The power interface includes: the plug-in housing and the plug-in main body. Be equipped with the backstop recess on the grafting casing inner wall, the grafting main part is established in the grafting casing, has first plastic part and a plurality of spaced apart pin foot in the grafting main part, and the part periphery of first plastic part parcel pin foot just is connected with the grafting casing. The rear end of the first rubber wrapping part close to the pin foot is provided with a clamping flange which is clamped in the stop groove. According to the power interface of this application, through utilizing first portion of gluing to wrap up a plurality of pin feet together, can strengthen the structural strength of grafting main part to in power interface's the use of pulling out repeatedly, can delay the fatigue damage of grafting main part.

Description

Power adapter, mobile terminal and power interface
The present application is filed in divisional application entitled "Power adapter, Mobile terminal, Power interface and manufacturing method thereof" under application number "201610603134.1", 2016-07-27 "and
Technical Field
The present application relates to the field of communications technologies, and in particular, to a power adapter, a mobile terminal, and a power interface.
Background
With the progress of the era, the internet and mobile communication networks provide a huge amount of functional applications. The user can use the mobile terminal to perform traditional applications, such as: answering or dialing a call by using a smart phone; meanwhile, the user can use the mobile terminal to browse the web pages, transmit pictures, play games and the like.
When the mobile terminal is used for processing things, the frequency of the mobile terminal is increased, so that the electric quantity of a battery cell of the mobile terminal is greatly consumed, frequent charging is required, and a power interface is easy to generate fatigue damage.
Content of application
The present application is directed to solving, at least to some extent, one of the technical problems in the related art. Therefore, the power interface has the advantages of simple structure and long service life.
The application also provides a mobile terminal, which is provided with the power interface.
The application also provides a power adapter, which comprises the power interface.
According to this application embodiment's power interface, includes: the inner wall of the plug-in shell is provided with a stop groove; and the grafting main part, the grafting main part is established in the grafting casing, it glues portion and a plurality of spaced apart pin foot to have first package in the grafting main part, first package glues the portion parcel the partial periphery of pin foot and with the grafting casing is connected, being close to of first package gluey portion the rear end of pin foot has the joint flange, joint flange joint is in the backstop recess, a plurality of the pin foot includes two relative power pin feet, two paster in the middle of setting up between the power pin foot, grafting shells inner wall is equipped with first baffle and second baffle, the second baffle with first baffle is spaced apart, first baffle with the second baffle is injectd the backstop recess.
According to the power interface of the embodiment of the application, the first rubber coating part is made of the polyamide resin with high conductivity coefficient and good heat dissipation effect, so that heat generated by current during charging can be effectively conducted out, and the power interface has a quick charging function.
The mobile terminal according to the embodiment of the application comprises the power interface.
According to the mobile terminal of the embodiment of the application, the widening section is arranged on the power pin, so that the current load capacity of the power pin can be increased, the transmission speed of current can be increased, the power interface has a quick charging function, and the charging efficiency of a battery is improved.
According to the power adapter of the embodiment of the application, the power adapter is provided with the power interface.
According to the power adapter of the embodiment of the application, the widening section is arranged on the power pin, so that the current load capacity of the power pin can be increased, the transmission speed of current can be increased, the power interface has a quick charging function, and the charging efficiency of a battery is improved.
Drawings
FIG. 1 is an exploded view of a power interface according to an embodiment of the present application;
FIG. 2 is an enlarged partial schematic view at A of FIG. 1;
FIG. 3 is an exploded view of a power interface according to an embodiment of the present application;
FIG. 4 is an enlarged partial schematic view at B of FIG. 3;
FIG. 5 is a schematic diagram of a power interface according to an embodiment of the present application;
FIG. 6 is a schematic cross-sectional view of a power interface according to an embodiment of the present application;
FIG. 7 is a schematic cross-sectional view of a power interface according to an embodiment of the present application;
FIG. 8 is a schematic cross-sectional view of a power interface according to an embodiment of the present application;
FIG. 9 is a schematic diagram of a power pin of the power interface according to an embodiment of the present application;
fig. 10 is a schematic structural diagram of a power pin of a power interface according to an embodiment of the present application.
Reference numerals:
the power supply interface (100) is provided with,
the plug-in housing 110, the first baffle 111, the second baffle 112, the stop groove 113, the snap-fit adapting portion 114, the stop protrusion 115,
the plug main body 120, the pin 121, the power pin 121a, the widened section 1211, the recessed portion 1212, the data pin 121b, the middle patch 122, the hollowed portion 1221, the reinforcing rib 1222, the head 1223, the patch projecting portion 1224, the tail 1225, the front end face 120a of the plug main body,
a first adhesive covering portion 130, a clamping flange 131, a clamping step 132, a clamping groove 133, a main body embedding notch 134, an extending embedding notch 135, an embedding groove 136,
a second overmold part 150, a body insert part 151, an extension insert part 152, a front end face 152a of the extension insert part, an insert projection 153,
a circuit board 160.
Detailed Description
Reference will now be made in detail to embodiments of the present application, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the drawings are exemplary and intended to be used for explaining the present application and should not be construed as limiting the present application.
In the description of the present application, it is to be understood that the terms "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," "circumferential," and the like are used in the orientation or positional relationship indicated in the drawings for convenience in describing the present application and for simplicity in description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed in a particular orientation, and be operated in a particular manner, and are not to be considered limiting of the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present application, "plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral parts; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
The power interface 100 according to an embodiment of the present application is described in detail below with reference to fig. 1-10. It should be noted that the power interface 100 may be an interface for charging or data transmission, and may be disposed in a mobile phone, a tablet computer, a notebook computer, or other mobile terminals with a charging function, and the power interface 100 may be electrically connected to a corresponding power adapter to implement communication connection of electrical signals and data signals.
As shown in fig. 1 to 10, a power interface 100 according to an embodiment of the present application includes: a plug housing 110 and a plug body 120.
Specifically, a stopping groove 113 is formed in the inner wall of the plug-in housing 110, the plug-in main body 120 is disposed in the plug-in housing 110, the plug-in main body 120 has a first adhesive covering portion 130 and a plurality of spaced pins 121, and the first adhesive covering portion 130 covers the periphery of the pins 121 and is connected to the plug-in housing 110. It should be noted that the surface of the pin 121 not covered by the first adhesive covering portion 130 is configured as the outer surface of the plug main body 120, and the surface of the pin 121 not covered by the first adhesive covering portion 130 is suitable for being electrically connected to the pin 121 in the corresponding power adapter.
It can be understood that, the plurality of pins 121 are wrapped together by the first adhesive wrapping portion 130, and the structural strength of the plug main body 120 can be enhanced and the fatigue damage of the plug main body 120 can be delayed in the repeated plug process of the plug main body 120. The rear end (the rear direction shown in fig. 1) of the first adhesive wrapping portion 130 close to the pin 121 has a clamping flange 131, and the clamping flange 131 is clamped in the stopping groove 113. This makes it possible to stably mount the plug body 120 in the plug housing 110.
The first rubber coating part is a polyamide resin rubber coating part. The polyamide resin has a good heat dissipation effect, so that the heat dissipation requirement of the plug main body 120 can be met. It should be noted that the power interface 100 generates a large amount of heat during the charging process, especially during the fast charging process, and the influence of the heat accumulation on the current transmission is more obvious.
According to the power interface 100 of the embodiment of the application, the first adhesive covering portion is made of the polyamide resin with high conductivity coefficient and good heat dissipation effect, so that heat generated by current during charging can be effectively conducted out, and the power interface has a quick charging function.
According to one embodiment of the present application, as shown in fig. 6 to 8, the stopper groove 113 extends in the circumferential direction of the plug body 120. Accordingly, the stopper groove 113 may be securely fitted with the catching flange 131, so that the plug body 120 may be stably assembled in the plug housing 110, and thus the connection reliability between the plug body 120 and the plug housing 110 may be further enhanced.
Further, as shown in fig. 1 and 3, a clamping step 132 is provided on the free end surface of the clamping flange 131, and a clamping adapting portion 114 adapted to the clamping step 132 is provided in the stopping groove 113. Therefore, the contact area between the clamping flange 131 and the stopping groove 113 can be increased, and the matching stability of the plug main body 120 and the plug housing 110 is improved. Furthermore, in the example shown in fig. 1 and 3, a plurality of clamping grooves 133 are provided on the clamping flange 131, the plurality of clamping grooves 133 are distributed at intervals along the circumferential direction of the plug main body 120, and a clamping protrusion adapted to the clamping grooves 133 is provided in the stopping groove 113, so that the matching stability of the plug main body 120 and the plug housing 110 can be further improved.
According to another embodiment of the present application, as shown in fig. 6 and 7, a stopping protrusion 115 is disposed on an inner wall of the stopping groove 113, and the stopping protrusion 115 is embedded in the first adhesive coating portion 130. From this, through setting up backstop bellying 115, make backstop bellying 115 imbed in first plastic-coated portion 130 to can increase the frictional force between backstop recess 113 and the first plastic-coated portion 130, and then can promote the assembly stability of grafting main part 120 and grafting casing 110.
According to an embodiment of the present disclosure, an adhesive layer is disposed between the first adhesive coating portion 130 and the inner peripheral wall of the plug housing 110. On one hand, the plug main body 120 and the plug housing 110 can be firmly and stably assembled together, and on the other hand, the plug main body 120 and the plug housing 110 are connected together by using the adhesive layer, so that the plugging strength of the power interface 100 can be improved, and the fatigue damage of the power interface 100 caused by repeated plugging operation can be delayed.
As shown in fig. 1-4, according to one embodiment of the present application, the plug body 120 further includes: and a second encapsulant portion 150. Wherein, the second encapsulating part 150 is embedded on the first encapsulating part 130, and part of the peripheral wall of the second encapsulating part 150 is configured to be inserted into the front end face 120a of the main body. It should be noted that, two rubber coating portions are arranged on the plug main body 120, so that the plug main body 120 has different performances, for example, the first rubber coating portion 130 and the second rubber coating portion 150 can be made of different materials, the plug main body 120 can meet different strength requirements by using different materials, and in addition, the plug main body 120 can meet different heat dissipation requirements by selecting different materials. Of course, the first and second adhesive coating portions 130 and 150 may also provide the plug body 120 with an aesthetic appearance.
According to one embodiment of the present application, as shown in fig. 3-4, the first adhesive wrapping portion 130 is provided with a main body embedding notch 134 and an extended embedding notch 135. Accordingly, the second encapsulating portion 150 includes a main body embedding portion 151 and an extension embedding portion 152, the main body embedding portion 151 is connected with the extension embedding portion 152, the main body embedding portion 151 is matched with the main body embedding notch 134, the extension embedding portion 152 is matched with the extension embedding notch 135, and a front end surface 152a of the extension embedding portion is configured to be inserted into the front end surface 120a of the main body. Thereby, the first and second wrapping portions 130 and 150 can be stably connected together. It can be understood that the first and second adhesive coating portions 130 and 150 wrap and connect the pins 121 to form the plug main body 120, and the pins 121, the first and second adhesive coating portions 130 and 150 can be firmly assembled together by using the main body embedding portion 151 and the main body embedding notch 134, the extension embedding portion 152 and the extension embedding notch 135, so that the structural strength and the assembling stability of the plug main body 120 can be improved.
Further, as shown in fig. 8, one of the first wrapping portion 130 and the second wrapping portion 150 is provided with an insertion protrusion 153, and the other is provided with an insertion groove 136 adapted to the insertion protrusion 153. Thereby, the connection stability and reliability of the first and second wrapping portions 130 and 150 can be further enhanced. For example, in the example shown in fig. 8, the first adhesive covering portion 130 is provided with an insertion groove 136, and the second adhesive covering portion 150 is provided with an insertion protrusion 153 adapted to the insertion groove 136.
According to an embodiment of the present application, as shown in fig. 3, an insert protrusion 153 may be provided on the extended insert portion 152. Further, as shown in fig. 8, the plurality of insertion protrusions 153 may be spaced apart, and correspondingly, the plurality of insertion grooves 136 are also provided and correspond to the plurality of insertion protrusions 153 in a one-to-one manner. Thereby, the connection stability and reliability of the first and second wrapping portions 130 and 150 can be further enhanced.
According to an embodiment of the application, the pin 121 comprises a power pin 121a and a data pin 121b, the power pin 121a having a widened section 1211, the widened section 1211 having a cross-sectional area larger than a cross-sectional area of the data pin 121b for increasing a current load of the power pin 121 a. By setting the widened section 1211 on the power pin 121a, the current load of the power pin 121a can be increased, so that the transmission speed of the current can be increased, the power interface 100 has a function of fast charging, and the charging efficiency of the battery is improved.
According to an embodiment of the present application, the widened section 1211 is provided with a recess 1212 at a position near the front end of the power pin 121 a. It should be noted that, when the power interface 100 performs fast charging, the power pin 121a with the widened section 1211 can be used to carry a larger charging current; the recess 1212 on the widened section 1211 prevents the power pin 121a from contacting the corresponding pin 121 on the power adapter when the power interface 100 is normally charging. Thus, the power interface 100 in the present embodiment can be applied to different power adapters. For example, when the power interface 100 performs fast charging, the power interface 100 may be electrically connected to a corresponding power adapter having a fast charging function; when the power interface 100 is normally charged, the power interface 100 may be electrically connected to a corresponding normal power adapter. Here, it should be noted that the rapid charging may refer to a charging state in which the charging current is 2.5A or more or a charging state in which the rated output power is not less than 15W; ordinary charging may refer to a state of charge with a charging current of less than 2.5A or a state of charge with a rated output power of less than 15W.
According to one embodiment of the present application, as shown in FIGS. 9 and 10, the widened section 1211 has a cross-sectional area S, S ≧ 0.09805mm2. Proved by experiments, when S is more than or equal to 0.09805mm2At this time, the current load amount of the power pin 121a is at least 10A, so that the charging efficiency can be improved by increasing the current load amount of the power pin 121 a. Further experiments prove that when S is 0.13125mm2In this case, the current load amount of power pin 130 is 12A or more, thereby improving the charging efficiency.
According to an embodiment of the present application, as shown in fig. 9 and 10, the thickness of power pin 121a is D, and D satisfies: d is more than or equal to 0.1mm and less than or equal to 0.3 mm. Through experimental verification, when D is larger than or equal to 0.1mm and smaller than or equal to 0.3mm, the current load capacity of the power pin 121a is at least 10A, and therefore the charging efficiency can be improved by improving the current load capacity of the power pin 121 a. Further experiments verify that when D is 0.25mm, the current load of the power pin 130 can be greatly increased, and the current load of the power pin 121a is 12A or more, so that the charging efficiency can be improved.
According to an embodiment of the present application, as shown in fig. 9 and 10, the power pin 121a has a contact surface adapted to be electrically connected to the conductive member, and the width of the contact surface in a width direction (a left-right direction shown in fig. 9 and 10) of the power pin 121a is W, where W satisfies: w is more than or equal to 0.24mm and less than or equal to 0.32 mm. Through experimental verification, when W is larger than or equal to 0.24mm and smaller than or equal to 0.32mm, the current load capacity of the power pin 121a is at least 10A, and therefore the charging efficiency can be improved by improving the current load capacity of the power pin 121 a. Further experiments verify that when W is 0.25mm, the current load of the power pin 121a can be greatly increased, and the current load of the power pin 121a is 12A or more, so that the charging efficiency can be improved.
The power interface 100 according to an embodiment of the present application is described in detail below with reference to fig. 1-10. It is to be understood that the following description is illustrative only and is not intended to be in any way limiting.
For convenience of description, the power interface 100 is taken as Type-C as an example. The Type-C interface is called as a USB Type-C interface, is an interface form, and is a brand new data, video, audio and electric energy transmission interface specification established by a USB standardization organization for solving the defects that the USB interface is not unified in physical interface specification and only can transmit electric energy in one way for a long time.
Type-C is characterized in that: standard devices can announce their intention to occupy VBUS (i.e. positive terminal connection line of conventional USB) to the other connected party through CC pin in interface specification, and the stronger intention of the party finally outputs voltage and current to VBUS, and the other party accepts power supply of VBUS bus or refuses to accept power supply, but does not affect transmission function. In order to enable more convenient use of this bus definition. Type-C interface chips (e.g., LDR6013) generally divide a device into four roles: DFP, Strong DRP, UFP. The willingness of the VBUS bus occupied by the four roles is decreased in sequence.
Among them, DFP is equivalent to an adapter and continuously wants to output a voltage to VBUS, Strong DRP is equivalent to a portable power source, and the output of VBUS is abandoned only when the adapter is encountered. The DRP is equivalent to a mobile phone, and normally, the other party is expected to supply power to the other party, but when a device weaker than the other party is encountered, the device is just difficult to output to the other party, and the UFP does not output power to the outside, and is generally a weak battery device or a battery-free device, such as a bluetooth headset. The USB Type-C supports positive and negative insertion, and because the positive and negative surfaces are provided with four groups of power supplies and ground, the power support can be greatly improved.
Power source 100 in this embodiment can be USB Type-C interface, and it can be applicable to the power adapter that has quick charge function, also is applicable to ordinary power adapter. Here, it should be noted that the fast charging may refer to a charging state in which the charging current is greater than 2.5A or a charging state in which the rated output power is not less than 15W; the normal charging may refer to a state of charge in which a charging current is 2.5A or less or a state of charge in which a rated output power is less than 15W. That is, when the power interface 100 is charged by using the power adapter having the quick charging function, the charging current is 2.5A or more or the rated output power is not less than 15W; when the power interface 100 is charged by using a common power adapter, the charging current is less than 2.5A or the rated output power is less than 15W.
In order to standardize the power interface 100 and the power adapter adapted to the power interface 100, the size of the power interface 100 needs to meet the design requirements of the standard interface. For example, in the power interface 100 having 24 pins 121, the width required for design (the width in the left-right direction of the power interface 100, as shown in fig. 1) is a, and in order for the power interface 100 in the present embodiment to satisfy the design criteria, the width of the power interface 100 in the present embodiment (the width in the left-right direction of the power interface 100, as shown in fig. 1) is also a. In order to enable the power pin 121a to carry a large charging current in a limited space, a part of the 24 pins 121 may be omitted, and meanwhile, the cross-sectional area of the power pin 121a is increased to carry a large charging current, and the increased part of the power pin 121a may be arranged at the position of the omitted pin 121, so that on one hand, the optimized layout of the components of the power interface 100 is realized, and on the other hand, the current carrying capacity of the power pin 130 is increased.
Specifically, as shown in fig. 1 to 8, the power interface 100 includes: a plug housing 110 and a plug body 120. Wherein, the insertion body 120 includes: first gel-coated portion 130, second gel-coated portion 150, and 14 pins 121. The first and second wrapping portions 130 and 150 may be made of a material having a good heat dissipation effect, for example, polyamide resin (e.g., stanyl PA 46). The polyamide resin has the following characteristics:
Thermal properties dry/cond
Thermal conductivity in plane 2.1 W/(m K) ASTM E1461
Thermal conductivity through plane 0.9 W/(m K) ASTM E1461
it should be noted that, two rubber coating portions are arranged on the plug main body 120, so that the plug main body 120 has different performances, for example, the first rubber coating portion 130 and the second rubber coating portion 150 can be made of different materials, the plug main body 120 can meet different strength requirements by using different materials, and in addition, the plug main body 120 can meet different heat dissipation requirements by selecting different materials. Of course, the first and second adhesive coating portions 130 and 150 may also provide the plug body 120 with an aesthetic appearance.
The 14 pins 121 include six data pins 121b and eight power pins 121 a. The six data pins 121B are a5, a6, a7, B5, B6 and B7, respectively, and the eight power pins 121a are a1, a4, a9, a12, B1, B4, B9 and B12, respectively. The eight power pin pins 121a include four VBUS and four GND therein. The middle patch 122 is sandwiched between the two opposing GNDs. The rear ends of the six data pins 121b and the rear ends of the eight power pins 121a are electrically connected to the circuit board 160, respectively. The jack housing 110 and the middle patch 122 are respectively soldered to the circuit board 160.
It should be noted that the power interface 100 may be disposed on a mobile terminal, a battery may be disposed inside the mobile terminal (for example, a mobile phone, a tablet computer, a notebook computer, etc.), and an external power source may be connected to the power interface 100 through a power adapter to charge the battery.
As shown in fig. 1-4 and 8, the middle patch 122 includes a head 1223 and a tail 1225. The head 1223 has a hollow 1221, and the hollow 1221 has a reinforcing rib 1222 therein. Head 1223 has patch projections 1224 thereon that project away from plug body 120. The patch protrusion 1224 may increase a contact area between the middle patch 122 and the first or second encapsulant portion 130 or 150, so as to improve an adhesion force between the middle patch 122 and the first or second encapsulant portion 130 or 150, so that the middle patch 122 may be more stably connected. The tail 1225 of the middle patch 122 may be soldered to the circuit board 160, while the tail 1225 may be spaced apart from the plug housing 110, so that interference of the plug housing 110 and the middle patch 122 with the antenna of the mobile terminal may be reduced.
Through set up middle paster 122 between two relative power pin 121a, can play the effect of support to power pin 121a, prevent when power adapter inserts power interface 100, two relative power pin 121a deviate towards the direction that is close to each other and cause the connecting wire and power interface 100 bad contact to can improve the reliability of being connected between power adapter and power interface 100. Meanwhile, the head 1223 of the middle patch 122 is provided with a hollow portion 1221, and the reinforcing rib 1222 is arranged in the hollow portion 1221, so that not only can the material of the middle patch 122 be saved, but also the structural strength of the middle patch 122 can be improved.
Second rubber coating portion 150 is embedded in first rubber coating portion 130, and part of the peripheral wall of second rubber coating portion 150 is configured as front end face 120a of the plug-in main body, and first rubber coating portion 130 and second rubber coating portion 150 wrap part of the outer surface of pin 121 together to form plug-in main body 120. The plug body 120 is disposed in the plug housing 110 and connected to the plug housing 110. It should be noted that the surface of the pin 121 not covered by the first adhesive covering portion 130 is configured as the outer surface of the plug main body 120, and the surface of the pin 121 not covered by the first adhesive covering portion 130 and the second adhesive covering portion 150 is suitable for being electrically connected to the pin 121 in the corresponding power adapter. The rear end (in the rear direction shown in fig. 1) of first adhesive wrapping portion 130 near pin 121 has a clamping flange 131.
As shown in fig. 6 to 7, a first baffle 111 is disposed on an inner wall of the plug housing 110, and the first baffle 111 may be integrally formed with the plug housing 110 by injection molding. A second baffle 112 is further disposed on the inner wall of the plug housing 110, the second baffle 112 is spaced apart from the first baffle 111, and the second baffle 112 is welded inside the plug housing 110. The first blocking plate 111 and the second blocking plate 112 define a stopping groove 113, the stopping groove 113 extends along the circumferential direction of the plug body 120, and the clamping flange 131 is clamped in the stopping groove 113. This makes it possible to stably mount the plug body 120 in the plug housing 110. As shown in fig. 1 and 3, the free end surface of the clamping flange 131 is provided with a clamping step 132 and a plurality of clamping grooves 133, the stopping groove 113 is provided with a clamping adapting portion 114 adapted to the clamping step 132, the plurality of clamping grooves 133 are distributed at intervals along the circumferential direction of the plug-in main body 120, and the stopping groove 113 is provided with a clamping protrusion adapted to the clamping grooves 133, so that the matching stability of the plug-in main body 120 and the plug-in housing 110 can be further improved.
The first and second adhesive coating portions 130 and 150 are provided with adhesive layers at positions contacting the inner peripheral wall of the socket housing 110. On one hand, the plug main body 120 and the plug housing 110 can be firmly and stably assembled together, and on the other hand, the plug main body and the plug housing 110 are connected together by using the adhesive layer, so that the plugging strength of the power interface 100 can be improved, and the fatigue damage of the power interface 100 caused by repeated plugging operation can be delayed.
As shown in fig. 3-4, the first adhesive covering portion 130 is provided with a main body insertion notch 134 and an extended insertion notch 135. Accordingly, the second encapsulating portion 150 includes a main body embedding portion 151 and an extension embedding portion 152, the main body embedding portion 151 is connected with the extension embedding portion 152, the main body embedding portion 151 is matched with the main body embedding notch 134, the extension embedding portion 152 is matched with the extension embedding notch 135, and a front end surface 152a of the extension embedding portion is configured to be inserted into the front end surface 120a of the main body. Thereby, the first and second wrapping portions 130 and 150 can be stably connected together. It can be understood that the first and second adhesive coating portions 130 and 150 wrap and connect the pins 121 to form the plug main body 120, and the pins 121, the first and second adhesive coating portions 130 and 150 can be firmly assembled together by using the main body embedding portion 151 and the main body embedding notch 134, the extension embedding portion 152 and the extension embedding notch 135, so that the structural strength and the assembling stability of the plug main body 120 can be improved.
As shown in fig. 3 and 8, the first adhesive covering portion 130 is provided with a plurality of spaced embedding grooves 136, and the extending embedding portion 152 is provided with embedding protrusions 153 adapted to the embedding grooves 136. The fitting protrusions 153 are spaced apart and in one-to-one correspondence with the plurality of fitting grooves 136. Thereby, the connection stability and reliability of the first and second wrapping portions 130 and 150 can be further enhanced.
As shown in fig. 1 to 4, pin 121 includes a power pin 121a and a data pin 121b, and a middle portion of power pin 121a has a widened section 1211, and a cross-sectional area of widened section 1211 is larger than a cross-sectional area of data pin 121b to increase a current load amount of power pin 121 a. By setting the widened section 1211 on the power pin 121a, the current load of the power pin 121a can be increased, so that the transmission speed of the current can be increased, the power interface 100 has a function of fast charging, and the charging efficiency of the battery is improved.
The widened section 1211 is provided with a recess 1212 at a position close to the front end of the power pin 121 a. It should be noted that, when the power interface 100 performs fast charging, the power pin 121a with the widened section 1211 can be used to carry a larger charging current; the recess 1212 on the widened section 1211 prevents the power pin 121a from contacting the corresponding pin 121 on the power adapter when the power interface 100 is normally charging. Thus, the power interface 100 in the present embodiment can be applied to different power adapters. For example, when the power interface 100 performs fast charging, the power interface 100 may be electrically connected to a corresponding power adapter having a fast charging function; when the power interface 100 is normally charged, the power interface 100 may be electrically connected to a corresponding normal power adapter.
As shown in fig. 9 and 10, the cross-sectional area of the widened section 1211 is S, the thickness of the power pin 121a is D, the power pin 121a has a contact surface adapted to be electrically connected to the conductive member, the width of the contact surface is W in the width direction (the left-right direction shown in fig. 9 and 10) of the power pin 121a, and when S is 0.13125mm2When D is 0.25mm and W is 0.25mm, the current load amount of the power pin 121a can be greatly increased, and the current load amount of the power pin 121a can be 10A, 12A, 14A, or more, thereby improving the charging efficiency.
Therefore, the plurality of pins 121 are wrapped together by the first wrapping portion 130 and the second wrapping portion 150, so that the structural strength of the plug main body 120 can be enhanced, and the fatigue damage of the plug main body 120 can be delayed in the repeated plug use process of the power interface 100. In addition, by providing the widened section 1211 on the power pin 121a, the current load of the power pin 121a can be increased, so that the current transmission speed can be increased, the power interface 100 has a function of fast charging, and the charging efficiency of the battery can be improved.
The mobile terminal according to the embodiment of the present application includes the power interface 100 as described above. The mobile terminal may transmit the electrical signal and the data signal through the power interface 100. For example, the mobile terminal may be electrically connected to a power adapter through the power interface 100 to implement a charging or data transmission function.
According to the mobile terminal of the embodiment of the application, the first rubber coating part is made of the polyamide resin with high conductivity coefficient and good heat dissipation effect, so that heat generated by current during charging can be effectively conducted out, and the power interface has a quick charging function.
According to the power adapter of the embodiment of the present application, the power adapter has the power interface 100 described above. The mobile terminal may transmit the electrical signal and the data signal through the power interface 100.
According to the power adapter of the embodiment of the application, the first rubber coating part is made of the polyamide resin with high conductivity coefficient and good heat dissipation effect, heat generated by current during charging can be effectively conducted out, and therefore the power interface can have the function of quick charging conveniently.
According to the manufacturing method of the power interface of the embodiment of the application, the power interface comprises the following steps: the plug-in housing and the plug-in main body. Specifically, the grafting main part is established in the grafting casing, has first portion of gluing, second portion of gluing and a plurality of spaced apart pin foot in the grafting main part, and first portion of gluing, second portion of gluing wrap up the partial periphery of pin foot jointly and be connected with the grafting casing, and second portion of gluing inlays and establishes in first portion of gluing, and the partial periphery wall of second portion of gluing is constructed into the preceding terminal surface of grafting main part, first portion of gluing with at least one in the second portion of gluing is polyamide resin portion of gluing.
The manufacturing method of the power interface comprises the following steps:
s10: performing a first encapsulation process on the pin pins to form the first encapsulation part;
s20: performing a second encapsulation process on the first encapsulation part to form a second encapsulation part, wherein the pin, the first encapsulation part and the second encapsulation part are jointly configured into the plug main body;
s30: installing the plug main body into the plug housing.
According to the manufacturing method of the power interface, the plug main body is provided with the two rubber coating parts, namely the first rubber coating part and the second rubber coating part, so that the plug main body has different performances. For example, first portion of gluing and second portion of gluing can adopt different materials to make and form, can make the grafting main part satisfy different intensity demands through using different materials, in addition, also can make the grafting main part satisfy different heat dissipation demands through selecting for use different materials. Of course, the first rubber wrapping part and the second rubber wrapping part can also enable the plug-in main body to have attractive appearance characteristics.
In addition, the first rubber coating part is made of polyamide resin with high conductivity coefficient and good heat dissipation effect, so that heat generated by current during charging can be effectively conducted out, and the power interface has a quick charging function
According to an embodiment of the present application, in the step S30, an adhesive layer is provided between the plug main body and the inner circumferential wall of the plug housing. On one hand, the plug main body and the plug shell can be firmly and stably assembled together, on the other hand, the plug main body and the plug shell are connected together by the adhesive layer, the plug strength of the power interface can be improved, and the fatigue damage of the power interface caused by repeated plug operation is delayed.
In the description herein, reference to the description of the term "one embodiment," "some embodiments," "an example," "a specific example," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present application have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present application, and that variations, modifications, substitutions and alterations may be made to the above embodiments by those of ordinary skill in the art within the scope of the present application.

Claims (20)

1. A power interface, comprising:
the inner wall of the plug-in shell is provided with a stop groove; and
the plug-in main body is arranged in the plug-in shell and provided with a first rubber coating part and a plurality of spaced pin feet, the first rubber coating part wraps part of the periphery of the pin feet and is connected with the plug-in shell, the rear end of the first rubber coating part close to the pin feet is provided with a clamping flange which is clamped in the stop groove, the inner wall of the plug-in shell is provided with a first baffle and a second baffle which are spaced apart from the first baffle, and the first baffle and the second baffle limit the stop groove,
the backstop recess is followed the circumference direction of grafting main part extends, be equipped with the joint step on the free end terminal surface of joint flange, be equipped with in the backstop recess with the joint adaptation portion of joint step looks adaptation, be equipped with the backstop bellying on the inner wall of backstop recess, the backstop bellying inlays to be established in the first package glues the portion.
2. The power interface of claim 1, wherein the first baffle is integrally formed with the plug housing by injection molding.
3. The power interface of claim 1, wherein the second baffle is welded inside the plug housing.
4. The power interface of claim 1, wherein an adhesive layer is disposed between the first adhesive coating portion and the inner peripheral wall of the socket housing.
5. The power interface of any one of claims 1-4, wherein the plug body further comprises:
the second rubber coating part is embedded in the first rubber coating part, and part of the peripheral wall of the second rubber coating part is constructed into the front end face of the plug-in main body.
6. The power interface of claim 5, wherein the first adhesive covering portion has a main body insertion notch and an extended insertion notch,
the second rubber coating part comprises an embedded main body part and an extended embedded part, the embedded main body part is connected with the extended embedded part, the embedded main body part is matched with the main body embedded notch, the extended embedded part is matched with the extended embedded notch, and the front end face of the extended embedded part is constructed into the front end face of the plug-in main body.
7. The power interface of claim 5, wherein one of the first and second encapsulating portions has an insertion protrusion thereon, and the other has an insertion groove adapted to the insertion protrusion thereon.
8. The power interface of claim 7, wherein the engaging protrusion is spaced apart from the engaging protrusion, and the engaging recess is formed in a plurality and corresponds to the engaging protrusions one to one.
9. The power interface of claim 5, wherein the second overmold portion is a polyamide resin overmold portion.
10. The power interface of claim 1, wherein the pins comprise a power pin and a data pin, the power pin having a widened section, the widened section having a cross-sectional area greater than a cross-sectional area of the data pin to increase a current load of the power pin.
11. The power interface of claim 10, wherein the widened portion is provided with a recess at a position close to the front end of the pin of the power supply.
12. The power interface of claim 10, wherein the expanded section has a cross-sectional area S, wherein S is greater than or equal to 0.09805mm 2.
13. The power interface of claim 12 wherein S-0.13125 mm 2.
14. The power interface of claim 10, wherein the thickness of the power pin is D, and D satisfies: d is more than or equal to 0.1mm and less than or equal to 0.3 mm.
15. The power interface of claim 14, wherein D is 0.25 mm.
16. The power interface of claim 10, wherein the power pin has a contact surface adapted to be electrically connected to a conductive member, the contact surface has a width W in a width direction of the power pin, and W satisfies: w is more than or equal to 0.24mm and less than or equal to 0.32 mm.
17. The power interface of claim 16, wherein W is 0.25 mm.
18. The power interface of claim 1, wherein the first overmold portion is a polyamide resin overmold portion.
19. A mobile terminal, characterized in that it comprises a power interface according to any one of claims 1-18.
20. A power adapter comprising a power interface according to any one of claims 1-18.
CN201810254024.8A 2016-07-27 2016-07-27 Power adapter, mobile terminal and power interface Active CN108615988B (en)

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