CN108615245A - Lead size detecting method, device and computer readable storage medium - Google Patents

Lead size detecting method, device and computer readable storage medium Download PDF

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Publication number
CN108615245A
CN108615245A CN201810437015.2A CN201810437015A CN108615245A CN 108615245 A CN108615245 A CN 108615245A CN 201810437015 A CN201810437015 A CN 201810437015A CN 108615245 A CN108615245 A CN 108615245A
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lead
image
detected
target signature
product
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CN108615245B (en
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王克生
侯传勇
吕建涛
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Goertek Techology Co Ltd
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Goertek Inc
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    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/60Analysis of geometric attributes
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/13Edge detection
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00Image analysis
    • G06T7/10Segmentation; Edge detection
    • G06T7/194Segmentation; Edge detection involving foreground-background segmentation
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04RLOUDSPEAKERS, MICROPHONES, GRAMOPHONE PICK-UPS OR LIKE ACOUSTIC ELECTROMECHANICAL TRANSDUCERS; DEAF-AID SETS; PUBLIC ADDRESS SYSTEMS
    • H04R31/00Apparatus or processes specially adapted for the manufacture of transducers or diaphragms therefor

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Acoustics & Sound (AREA)
  • Signal Processing (AREA)
  • Geometry (AREA)
  • Image Analysis (AREA)

Abstract

The present invention discloses a kind of lead size detecting method, device and computer readable storage medium, the method includes:When detecting that product to be detected reaches detection station, starts filming apparatus and the lead in product to be detected is shot, to generate pending image;Image differentiation processing is carried out relative to background where lead to lead in pending image, generates target signature image;When target signature image is effective, target signature image is detected using the first preset algorithm, and determines the lead size in product to be detected according to testing result.This programme carries out image differentiation processing by background where the lead and lead in the pending image to product to be detected, generates target signature image, and realization is detected target signature image by the first preset algorithm.Because being distinguished to lead and background where it in the target signature image of generation, to when being detected to it by preset algorithm, make, detection is more convenient and accuracy is high.

Description

Lead size detecting method, device and computer readable storage medium
Technical field
The invention mainly relates to electronic component detection technique fields, specifically, being related to a kind of lead size detection side Method, device and computer readable storage medium.
Background technology
In audio acoustic system, there is the product for widely applying horn-type loudspeaker to carry out sounding.Horn-type loudspeaker includes Voice coil and cone, when alternation tone currents passes through voice coil, voice coil generates with tone currents changing magnetic field, this variation The effect that magnetic field and the magnetic field of horn-type loudspeaker magnet are attracted or repelled, causes voice coil to generate mechanical oscillation to drive paper Basin vibrates, and pushes air repeatedly and makes a sound.Wherein voice coil is formed by enameled wire coiling, and lead-in wire terminal and the leading-out terminal of coiling are There are important influence in lead, important component of the lead as voice coil, size and track to the sounding and quality of product. In prior art, lead be all likely to occur in each processes such as the coiling, assembling or welding of production process it is bad, And positioned at different location lead, have different environmental backgrounds, for background similar in lead color, because of lead and background It is difficult to differentiate between, causes lead size detection difficulty big, False Rate is high.
Invention content
The main object of the present invention is to provide a kind of lead size detecting method, device and computer readable storage medium, Aim to solve the problem that the lead size detection difficulty under background colour phase near-ambient in the prior art is big, the high problem of False Rate.
To achieve the above object, the present invention provides a kind of lead size detecting method, the lead size detecting method packet Include following steps:
When detecting that product to be detected reaches detection station, starts filming apparatus and the lead in product to be detected is carried out Shooting, to generate pending image;
Image differentiation processing is carried out relative to background where lead to lead in pending image, generates target signature Picture;
When target signature image is effective, target signature image is detected using the first preset algorithm, and according to inspection It surveys result and determines the lead size in product to be detected.
Preferably, described that image differentiation processing is carried out relative to background where lead to lead in pending image, it generates The step of target signature image includes:
Pending image is pre-processed, and determines the profile base of product to be detected in pretreated image to be detected Standard determines the detection zone of pending image according to profile benchmark;
Image differentiation processing is carried out relative to background where lead to lead in the detection zone of pending image, and to warp The detection zone that image distinguishes processing carries out feature extraction operation, and target signature image is generated according to each feature of extraction.
Preferably, lead carries out image differentiation relative to background where lead in the detection zone to pending image Processing, and feature extraction operation is carried out to the detection zone for distinguishing processing through image, it is special to generate target according to each feature of extraction Levy image the step of include:
Gray proces are carried out to the detection zone of pending image according to gray proces preset value, so that in detection zone Background is distinguished where lead and lead;
The lead size characteristic parameter in the pending image through gray proces is extracted, and the lead size characteristic is joined Number is formed by region as characteristic image region, with according to characteristic image Area generation target signature image.
Preferably, described that the lead size characteristic parameter is formed by region as characteristic image region, with basis The step of characteristic image Area generation target signature image includes:
Each lead size characteristic parameter is judged whether in each corresponding pre-set dimension parameter section, as each lead size spy When levying parameter in each corresponding pre-set dimension parameter section, it is determined that the elemental area of lead in detection zone;
The elemental area is judged whether in preset area section, when the elemental area is in preset area section When, then each lead size characteristic parameter is formed by region as characteristic image region, by the image in characteristic image region It is determined as target signature image.
Preferably, it is described judge the elemental area whether include after the step in preset area section:
When the elemental area is not in preset area section, and elemental area is more than the upper boundary values in preset area section When, then gray proces preset value is adjusted;
Using the gray proces preset value after after the adjustment as new gray proces preset value, and execute pre- according to gray proces If being worth the step of carrying out gray proces to the detection zone of each pending image.
Preferably, it is described judge the elemental area whether include after the step in preset area section:
When the elemental area is not in preset area section, and elemental area is less than the lower border value of pre-set interval, Then judge that the elemental area of lead in detection zone is invalid, the target generated according to lead size characteristic parameter forming region is special Levy effective image.
Preferably, described when target signature image is effective, target signature image is examined using the first preset algorithm It surveys, and the step of determining the lead size in product to be detected according to testing result includes:
The validity for identifying target signature image, if target signature image is effective, using the first preset algorithm to target Characteristic image is detected, and generates testing result;
If target signature image is invalid, pending image is detected using the second preset algorithm, generates detection knot Fruit;
The testing result and default result section are compared, and the lead in product to be detected is determined according to comparing result Size.
Preferably, described when detecting that product to be detected reaches detection station, start filming apparatus to each production to be detected The step of lead in product is shot include:
When detecting that product to be detected reaches detection station, start filming apparatus and bowl light source, control bowl light source is treated It detects product and illumination is provided, and control filming apparatus and the lead in product to be detected is shot.
In addition, to achieve the above object, the present invention also proposes a kind of lead size detecting device, the lead size detection Device includes:Memory, processor, communication bus and the lead size detection program being stored on the memory;
The communication bus is for realizing the connection communication between processor and memory;
The processor is for executing the lead size detection program, to realize following steps:
When detecting that product to be detected reaches detection station, starts filming apparatus and the lead in product to be detected is carried out Shooting, to generate pending image;
Image differentiation processing is carried out relative to background where lead to lead in pending image, generates target signature Picture;
When target signature image is effective, target signature image is detected using the first preset algorithm, and according to inspection It surveys result and determines the lead size in product to be detected.
In addition, to achieve the above object, it is described computer-readable the present invention also provides a kind of computer readable storage medium Storage medium storage there are one either more than one program the one or more programs can by one or one with On processor execute for:
When detecting that product to be detected reaches detection station, starts filming apparatus and the lead in product to be detected is carried out Shooting, to generate pending image;
Image differentiation processing is carried out relative to background where lead to lead in pending image, generates target signature Picture;
When target signature image is effective, target signature image is detected using the first preset algorithm, and according to inspection It surveys result and determines the lead size in product to be detected.
The lead size detecting method of the present embodiment starts shooting when detecting that product to be detected reaches detection station Device shoots the lead in product to be detected, to generate pending image;To lead in pending image relative to drawing Background carries out image differentiation processing where line, generates target signature image;It is effective in the target signature image generated, using One preset algorithm is detected target signature image, and determines the lead size in product to be detected according to testing result.This Scheme carries out image differentiation processing by background where the lead and lead in the pending image to product to be detected, generates mesh Characteristic image is marked, realization is detected target signature image by the first preset algorithm.Because in the target signature image of generation Background where lead and its is distinguished, to when being detected to it by preset algorithm, can make detection it is more convenient, And accuracy is high.
Description of the drawings
Fig. 1 is the flow diagram of the lead size detecting method first embodiment of the present invention;
Fig. 2 is the device structure schematic diagram for the hardware running environment that present invention method is related to.
The embodiments will be further described with reference to the accompanying drawings for the realization, the function and the advantages of the object of the present invention.
Specific implementation mode
It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, it is not intended to limit the present invention.
The present invention provides a kind of lead size detecting method.
Fig. 1 is please referred to, Fig. 1 is the flow diagram of lead size detecting method first embodiment of the present invention.In this implementation In example, the lead size detecting method includes:
Step S10 starts filming apparatus in product to be detected when detecting that product to be detected reaches detection station Lead is shot, to generate pending image;
The lead size detecting method of the present invention is primarily adapted for use in the vision-based detection of lead in sound system, is applied to control Device end, using with leaded and have the product of detection demand as product to be detected, detection demand be detect the size of lead with Whether track meets product requirement.Control device is connected with sensing device, filming apparatus by wired or wireless mode, sensing Device can be proximity sensor or range sensor etc., for detecting whether product to be detected reaches detection station;Shooting dress It can be camera or camera etc. to set, for carrying out image taking to the product to be detected for reaching detection station.When sensing fills It sets when detecting that product to be detected reaches detection station, prompt message is sent to control device, to prompt control device to be detected Product arrived detection station.Control device when detection receives this product to be detected and reaches the prompt message of detection station, Filming apparatus startup is then controlled, is shot, is generated each to be detected with the lead in the product to be detected to reaching detection station The pending image of product.Because filming apparatus during shooting inevitably to being presented on camera lens before Article is shot, and also has other components or lead to be mounted on production to be detected other than lead in product to be detected The enclosure interior of product is waited for using the shell of this other component or product to be detected as the background of lead in pending image Processing image includes the location context of product to be detected where lead i.e. lead.In addition shooting effect is considered, in the mistake of shooting It needs to carry out Lighting operations to shooting using light source in journey, and each lighting effect is combined to consider, preferentially carry out light using bowl light source According to.To when detecting that product to be detected reaches detection station, start filming apparatus to the lead in each product to be detected into Row shooting the step of include:
When detecting that product to be detected reaches detection station, start filming apparatus and bowl light source, control bowl light source is treated It detects product and illumination is provided, and control filming apparatus and the lead in product to be detected is shot.
When detecting product arrival detection station to be detected, illustrates there is product to be detected to need to detect, then first carry out image Shooting starts filming apparatus and bowl light source.Bowl light source is bowl-shape light source-providing device, and multiple lamp beads are arranged at the rim of a bowl, The light that lamp bead is emitted is reflected through bowl inner face, and the light projected through the rim of a bowl can be made to be more uniformly distributed.Bottom of bowl is provided with aperture, camera shooting The camera lens of device is placed at aperture, is shot to the lead of product to be detected by aperture.Control device controls bowl light source While product to be detected to carrying out image taking provides illumination, control filming apparatus carries out the lead in product to be detected Shooting, to ensure that captured lead image has clear shooting effect.In addition bowl light source is by the lead of product to be detected While beating bright, the both sides of lead are projected into uniform shadow together, is conducive to the feature extraction of lead, that is, is conducive to treat Handle the image procossing of image.
Step S20 carries out image differentiation processing relative to background where lead to lead in pending image, generates target Characteristic image;
Further, after generating pending image, to lead in this pending image relative to background where lead Image differentiation processing is carried out, lead is distinguished in the background from it.Because of lead in different types of pending product Position otherness, i.e. lead is located at the different location space of different pending products, such as pending product A and B, A In lead space on its interior the upper left corner, and the lower right corner in the lead space on its interior in B.And will be pending During product carries out the pending image of shooting generation, it is to carry out image taking for entire pending product, makes lead position In the different location of different pending images.If the locational space very little of pending image shared by lead, and image procossing needle To entire pending image, then so that image procossing is directed to very to useless locational space, reduce the efficiency of image procossing.To The present embodiment needs the position in pending image where first determining lead in image processing process, by the lead of position Image differentiation processing is carried out with its background, into line lead feature extraction, to generate target signature image.Specifically, place is treated Managing the step of lead carries out image differentiation processing relative to background where lead, generates target signature image in image includes:
Step S21 pre-processes pending image, and determines product to be detected in pretreated image to be detected Profile benchmark, the detection zone of pending image is determined according to profile benchmark;
When position of the present embodiment in pending image where determining lead, can first it identify embodied in pending image Product to be detected profile benchmark, then to profile benchmark position carry out image recognition to determine lead position, will This band of position is as detection zone.And it is only needed in the profile benchmark identification process to product to be detected by product to be detected It is distinguished with environment where it, if be identified using the original image of pending image, because of the original image of pending image Data volume it is larger, identify needed for data volume to be processed it is larger, reduce image processing efficiency.To first to pending image It is pre-processed, the data volume of pending image is reduced, to improve the determination efficiency of the profile benchmark of product to be detected.Such as by 10,000,000 pixels originally are reduced to five mega pixels, and profile benchmark knowledge is carried out by pretreated pending image to this Not, the profile benchmark of product to be detected is determined.After determining the profile benchmark of product to be detected, then further in profile benchmark Lead position is determined, and lead position is determined as to the detection zone of pending image.
Step S22 carries out at image differentiation lead in the detection zone of pending image relative to background where lead Reason, and feature extraction operation is carried out to the detection zone for distinguishing processing through image, target signature is generated according to each feature of extraction Image.
In the detection zone for determining pending image, i.e., behind lead position, to the detection zone of this pending image Middle lead carries out image differentiation processing relative to background where lead, so that lead is different from background where it, and to this through figure Detection zone as distinguishing processing carries out feature extraction operation, keeps extraction characteristic manipulation more easy.Because detection zone is lead It is extracted and is characterized as characteristic value possessed by lead in region, it may include the acyclic offset of lead, extension value, boundary are wide Degree, border motif etc..It is substantially the position for the place detection zone that lead is determined by lead feature to this extraction operation, i.e., logical Crossing the acyclic offset of lead, extension value, border width, border motif etc. determines lead in the position of detection zone.By this lead The image of place detection zone position is realized as target signature image and generates target signature image according to each feature of extraction.
Step S30 is detected target signature image using the first preset algorithm when target signature image is effective, And the lead size in product to be detected is determined according to testing result.
Understandably, because target signature image according to the lead feature of extraction by generating, and in the mistake of extraction lead feature In journey there may be failure the case where, if lead and its place background color it is excessively close, and cannot by lead feature from its It is extracted in background, and feature extraction is caused to fail, it is invalid so as to cause the target signature image generated according to each feature; And it is successful in extraction lead feature, then the target signature image generated according to each feature is effective.The present embodiment Lead size detection predominantly detects the size of lead and whether track meets product requirement, in order to lead size and track be No meet the requirements is judged, the first preset algorithm is previously provided with, using the first preset algorithm to the target signature that is generated Image is detected, and then determines the lead size in product to be detected according to obtained testing result is detected.In view of institute The target signature image of generation may effectively may also be invalid, be previously provided with for effective and invalid different situations different Preset algorithm.Specifically, when target signature image is effective, target signature image is detected using the first preset algorithm, And the step of determining the lead size in product to be detected according to testing result, includes:
Step S31 identifies the validity of target signature image, if target signature image is effective, using the first pre- imputation Method is detected target signature image, generates testing result;
Step S32 is detected pending image using the second preset algorithm if target signature image is invalid, raw At testing result;
The testing result and default result section are compared, and determine product to be detected according to comparing result by step S33 In lead size.
Further, because the target signature image that is generated may effectively may also be invalid, and to effective target signature The processing mode of image and invalid target signature image is different, to first know to the validity of target signature image Not.If the feature of lead and elemental area are effective in the mesh characteristic image generated, it can determine that target signature image is effective; And the feature of lead and elemental area then can determine that target signature there are any one is invalid in the mesh characteristic image generated As invalid.For effective and invalid target signature image, it is provided with the first preset algorithm and the second preset algorithm, it will be with target The effectively corresponding preset algorithm of characteristic image is and invalid corresponding default with target signature image as the first preset algorithm Algorithm is as the second preset algorithm.When target signature image is effective, then use this first preset algorithm to target signature image It is detected, measures the size and its track position of lead in target signature image, obtained result will be measured as inspection Survey result.And when target signature image is invalid, because the target signature image of generation cannot be used for the feature of characterization lead, then adopt Pending image is detected with the second preset algorithm, i.e., directly to product to be detected shoot obtained pending image into Row detection.Because the graphic element except lead included by pending image is numerous, it is detected using the second preset algorithm In the process, stringent confirmation is carried out to the color value in pending image to divide, to distinguish lead from pending image, and The size and its track position for measuring distinguished lead, using this obtained result of measurement as testing result.In addition exist When the operation distinguished to lead, once there is inconsistent color value, such as being infected on the lead in product to be detected There are other impurities, then contamination in the pending image of generation is imaged to it the pixel value and lead of wire locations of other impurities In be not infected with other impurities position pixel value it is inconsistent;It is when there is this inconsistent situation, then pending image institute is right Lead size discrimination in the product to be detected answered is unqualified, prevents the situation judged by accident occur to lead size.
Further, in order to determine whether the size of this lead meets product requirement with track, it is provided with default result Section.This default result section is a pre-set interval range, because of same type of difference product to be detected, although two The production technology of person is identical, but still there are fine errors, to pre-set interval range, as long as in this section model when detection It is the lead of size qualification in enclosing.Specifically, the size of lead and track in target signature image or pending image Position measures, and after generating testing result, testing result and default result section are compared, judge generated testing result Whether in default result section;When testing result is in default result section, then illustrate the lead ruler in product to be detected Very little and track meets product requirement;And when testing result not in default result section, be more than default result section coboundary or When person is less than default result section lower boundary, then illustrate that the lead size and track in product to be detected are unsatisfactory for product requirement. This implementation is detected lead imaging using different preset algorithms, and set pre- according to the validity of target signature image If result section is realized determines lead size in product to be detected with the comparing result in default result section according to testing result Qualification improves the accuracy of lead size detection.
The lead size detecting method of the present embodiment starts shooting when detecting that product to be detected reaches detection station Device shoots the lead in product to be detected, to generate pending image;To lead in pending image relative to drawing Background carries out image differentiation processing where line, generates target signature image;It is effective in the target signature image generated, using One preset algorithm is detected target signature image, and determines the lead size in product to be detected according to testing result.This Scheme carries out image differentiation processing by background where the lead and lead in the pending image to product to be detected, generates mesh Characteristic image is marked, realization is detected target signature image by the first preset algorithm.Because in the target signature image of generation Background where lead and its is distinguished, to when being detected to it by preset algorithm, can make detection it is more convenient, And accuracy is high.
Further, in another embodiment of lead size detecting method of the present invention, the inspection to pending image Survey in region lead and carry out image differentiation processing relative to background where lead, and to distinguished through image the detection zone of processing into Row feature extraction operation, according to each feature of extraction generate target signature image the step of include:
Step S221 carries out gray proces, so that inspection according to gray proces preset value to the detection zone of pending image Background is distinguished where surveying the lead in region and lead;
Step S222 extracts the lead size characteristic parameter in the pending image through gray proces, and by the lead Size characteristic parameter is formed by region as characteristic image region, with according to characteristic image Area generation target signature image.
Understandably, when the detection zone to pending image carries out feature extraction operation, because pending image is by waiting for Detection product direct imaging is formed, and the image formed is different and different according to photographic device, may be that coloured image may also Colored pending image is first converted into gray level image, then to the pending of gray scale when for coloured image for gray level image Image carries out gray proces.The gray proces of the present embodiment are binary conversion treatment, are set with gray proces preset value, according to this ash Degree processing preset value carries out gray proces to the detection zone of pending image, by the gray value and gray scale of each point in detection zone Preset value comparison is handled, judges the magnitude relationship between the gray value of each point and gray proces preset value.Gray value is more than ash The point of degree processing preset value is set as bright spot or dim spot, and the point that gray value is less than to gray proces preset value accordingly is set as dark Point or bright spot carry out gray proces by gray proces preset value to the detection zone of pending image, will be in detection zone Lead and its background are distinguished.Wherein gray proces preset value is set variant for different products to be detected, as certain is waited for The gray value for detecting lead in the pending image of product is substantially less than k values, then can set gray proces preset value as k, incite somebody to action Point of the gray value more than k is set as dim spot in pending image, and the point less than k is set as bright spot, to realize lead and background Differentiation.
Further, gray proces are carried out in the detection zone to pending image, background where lead and its is carried out After differentiation, then operation can be extracted to the lead size characteristic parameter in the pending image through gray proces.Wherein draw Linear dimension characteristic parameter includes acyclic offset, extension value, border width, border motif, the shape size for characterizing lead.Cause Lead and background where it are distinguished by gray proces, so as to determine the other than ring type value of lead by image recognition, prolong Long value, border width and border motif extract lead size characteristic parameter.Lead size characteristic parameter is for characterizing lead Shape size, be characterized image-region, i.e. lead size characteristic parameter institute shape with the lead region of this shape size At region be characterized image-region, and the characteristic image in this region is target signature image, i.e. lead image, to realize Target signature image is generated according to the image-region that each feature of extraction is formed.
Further, described by lead size spy in another embodiment of lead size detecting method of the present invention Sign parameter is formed by region as characteristic image region, to be wrapped according to the step of characteristic image Area generation target signature image It includes:
Step q1 judges each lead size characteristic parameter whether in each corresponding pre-set dimension parameter section, when respectively drawing When linear dimension characteristic parameter is in each corresponding pre-set dimension parameter section, it is determined that the elemental area of lead in detection zone;
Step q2 judges the elemental area whether in preset area section, when the elemental area is in preset area When in section, then each lead size characteristic parameter is formed by region as characteristic image region, it will be in characteristic image region Image be determined as target signature image.
Understandably, for different products to be detected, the lead size having and track differ, in order to ensure being carried The lead size characteristic parameter taken is consistent with the theory characteristic parameter value of lead, needs the lead size characteristic parameter to being extracted Validity judged.And in the extraction process to lead size characteristic parameter, although the technological process of extraction is consistent, The presence for always having error, to judge for the validity to the lead size characteristic parameter extracted, the present embodiment Theory characteristic parameter value possessed by lead is provided with pre-set dimension parameter region corresponding with each lead size characteristic parameter Between.As set the acyclic offset of certain lead, extension value, border width, border motif theory characteristic parameter value be respectively a, b, c、d;40 pixels, the default ruler of extension value are added and subtracted in the other than ring type value of lead in the pre-set dimension parameter section for then setting other than ring type value 10 pixels, the border width of the pre-set dimension parameter section of border width in lead are added and subtracted in the extension value of lead in very little parameter section 10 pixels are added and subtracted in the border motif value of lead in the pre-set dimension parameter section of value 50 pixels of plus-minus, border motif;It is i.e. non-ring-like Value, extension value, border width, border motif pre-set dimension parameter section be respectively [a-40, a+40], [b-10, b+10], [c-50, c+50], [d-10, d+10].It is after extracting each lead size characteristic parameter, each lead dimensional parameters are right with its The pre-set dimension parameter section comparison answered, judges whether in corresponding pre-set dimension parameter section, such as acyclic offset of extraction, Extension value, border width, border motif are respectively k1, k2, k3 and k4, then by k1, k2, k3 and k4 respectively with pre-set dimension parameter Section [a-40, a+40], [b-10, b+10], [c-50, c+50], [d-10, d+10] judge whether in corresponding default ruler In very little parameter section, when each lead size characteristic parameter of extraction is in each corresponding pre-set dimension parameter section, then illustrate The lead size characteristic parameter of extraction is consistent with the theory characteristic parameter value of lead, and the lead size characteristic parameter of extraction has Effect.
Further, it is contemplated that there may be lead size characteristic parameters to be formed by region other than lead image There are impurity, the backgrounds of lead and environment where it in the background image of environment where the also situation of other images, i.e. lead Image do not distinguish it is clear, and to lead size and track position detection have an impact.Because of the pure background in not impurity effect The theoretical elemental area of lower lead is certain, to which the present embodiment is provided with preset area area for different types of lead Between, this preset area section is determined according to lead theory elemental area constant interval, as certain types of leads theory elemental area becomes It is [area1, area2] to change section, considers that background where lead cannot be removed completely accordingly, and its preset area section is set It is set to [area1-1000, area2+2000].Determine extraction lead size characteristic parameter it is effective after, need to further determine that through The elemental area of lead in detection zone after gray proces, and by this elemental area preset area corresponding with its section ratio Compared with judging the elemental area of lead whether in preset area section.When the elemental area of lead is in preset area section, Then lead and its background area are distinguished one from the other in detection zone of the explanation after gray proces, and background will not be to lead size and its track The detection of position has an impact.Each lead size characteristic parameter is formed by region as characteristic image region, is drawn with characterization Image in characteristic image region is determined as target signature image, i.e. lead image by the shape size of line.By to extraction The validity of the elemental area of lead size characteristic parameter and lead is judged, it is ensured that the target signature image generated Accuracy, to improve the accuracy of lead size detection.
Further, described to judge the elemental area in another embodiment of lead size detecting method of the present invention Whether include after the step in preset area section:
Step q3, when the elemental area is not in preset area section, and elemental area is more than preset area section When upper boundary values, then gray proces preset value is adjusted;
Step q4 using the gray proces preset value after after the adjustment as new gray proces preset value, and is executed according to ash The step of degree processing preset value carries out gray proces to the detection zone of each pending image.
Further, and by the elemental area of lead preset area corresponding with its section compare, judge lead Elemental area not in preset area section, and elemental area be more than preset area section upper boundary values when, then illustrate lead It is not properly separated with background where it, there are impurity in the background where lead, using the corresponding pixel of this impurity as lead Pixel calculated, and the elemental area of lead is made to increase.It needs that gray proces preset value is adjusted at this time, will pass through Gray proces preset value after adjusting is as new gray proces preset value, using this new gray proces preset value to respectively waiting locating The detection zone of reason image carries out gray proces again, is distinguished again to the lead in detection zone and background where it, And whether extraction lead size characteristic parameter is detected in corresponding pre-set dimension parameter section again, sentences again if if The elemental area of lead is determined whether in preset area section, if illustrating to draw in the detection zone after gray proces again if Line and its background area are distinguished one from the other, and can each lead size characteristic parameter be formed by region as characteristic image region, and will be special Image in sign image-region is determined as target signature image.And if through judging the elemental area of lead still not default again In area section, then illustrates that lead is still not properly separated with background where it, need further to gray proces preset value It is adjusted, using the gray proces preset value after overregulating as new gray proces preset value, executes according to gray proces The step of preset value carries out gray proces to the detection zone of each pending image.Possible gray proces preset value is through repeatedly adjusting Section, after carrying out multiple gray proces to the detection zone of pending image, obtained lead elemental area is not still default In areal extent.If unlimited number of adjusting processing, it is clear that the detection of other products to be detected can be influenced, system resource is expended, Number empirical value is adjusted so as to set, number empirical value, gained are adjusted when the adjusting number to gray proces preset value reaches The lead elemental area arrived still not within the scope of preset area when, then will be given birth to according to this lead size characteristic parameter forming region At target signature image be determined as in vain, to use the second preset algorithm to be detected original pending image, and Lead size detection is carried out independent of invalid target signature image, improves the accuracy of detection.
Further, described to judge the elemental area in another embodiment of lead size detecting method of the present invention Whether include after the step in preset area section:
Step q5, when the elemental area is not in preset area section, and elemental area is less than the following of pre-set interval When dividing value, then judge that the elemental area of each lead size characteristic parameter institute forming region is invalid, according to lead size characteristic parameter The target signature image that forming region is generated is invalid.
Further, compare by the elemental area of lead preset area corresponding with its section, judge lead Elemental area not in preset area section, and elemental area be less than preset area section lower border value when, then illustrate lead Closely similar with background color where it, lead and background are difficult to differentiate between, and the elemental area of lead is unable to indicator in detection zone Lead, this elemental area is invalid, the target signature image generated accordingly according to lead size characteristic parameter forming region without Effect.And when elemental area is zero, then illustrate that lead and background combine together, the failure of lead size characteristic parameter extraction, institute The target signature image of generation is invalid.Original pending image is detected using the second preset algorithm at this time, and is disobeyed Rely and carry out lead size detection in invalid target signature image, to improve the accuracy of detection
With reference to Fig. 2, Fig. 2 is the device structure schematic diagram for the hardware running environment that the embodiment of the present invention is related to.
As shown in Fig. 2, the lead size detecting device may include:Processor 1001, such as CPU, memory 1005 lead to Believe bus 1002.Wherein, communication bus 1002 is for realizing the connection communication between processor 1001 and memory 1005.Storage Device 1005 can be high-speed RAM memory, can also be stable memory (non-volatile memory), such as disk Memory.Memory 1005 optionally can also be the storage device independently of aforementioned processor 1001.
Optionally, which can also include user interface, network interface, camera, RF (Radio Frequency, radio frequency) circuit, sensor, voicefrequency circuit, WiFi module etc..User interface may include display screen (Display), input unit such as keyboard (Keyboard), optional user interface can also include wireline interface, the nothing of standard Line interface.Network interface may include optionally standard wireline interface and wireless interface (such as WI-FI interface).
It will be understood by those skilled in the art that lead size detecting device structure shown in Figure 2 not structure paired lead The restriction of size detecting device may include either combining certain components or different than illustrating more or fewer components Component is arranged.
As shown in Fig. 2, as may include that operating system, network are logical in a kind of memory 1005 of computer storage media Believe module and lead size detection program.Operating system is management and control lead size detecting device hardware and software resource Program, support the operation of lead size detection program and other softwares and/or program.Network communication module is for realizing depositing Communication between each component in the inside of reservoir 1005, and with communicated between other hardware and softwares in lead size detecting device.
In lead size detecting device shown in Fig. 2, processor 1001 is used to execute drawing of storing in memory 1005 Linear dimension detects program, realizes following steps:
When detecting that product to be detected reaches detection station, starts filming apparatus and the lead in product to be detected is carried out Shooting, to generate pending image;
Image differentiation processing is carried out relative to background where lead to lead in pending image, generates target signature Picture;
When target signature image is effective, target signature image is detected using the first preset algorithm, and according to inspection It surveys result and determines the lead size in product to be detected.
Further, described that image differentiation processing is carried out relative to background where lead to lead in pending image, it is raw Include at the step of target signature image:
Pending image is pre-processed, and determines the profile base of product to be detected in pretreated image to be detected Standard determines the detection zone of pending image according to profile benchmark;
Image differentiation processing is carried out relative to background where lead to lead in the detection zone of pending image, and to warp The detection zone that image distinguishes processing carries out feature extraction operation, and target signature image is generated according to each feature of extraction.
Further, lead carries out image district relative to background where lead in the detection zone to pending image Divide processing, and feature extraction operation is carried out to the detection zone for distinguishing processing through image, according to each feature of extraction generation target The step of characteristic image includes:
Gray proces are carried out to the detection zone of pending image according to gray proces preset value, so that in detection zone Background is distinguished where lead and lead;
The lead size characteristic parameter in the pending image through gray proces is extracted, and the lead size characteristic is joined Number is formed by region as characteristic image region, with according to characteristic image Area generation target signature image.
Further, described that the lead size characteristic parameter is formed by region as characteristic image region, with root Include according to the step of characteristic image Area generation target signature image:
Each lead size characteristic parameter is judged whether in each corresponding pre-set dimension parameter section, as each lead size spy When levying parameter in each corresponding pre-set dimension parameter section, it is determined that the elemental area of lead in detection zone;
The elemental area is judged whether in preset area section, when the elemental area is in preset area section When, then each lead size characteristic parameter is formed by region as characteristic image region, by the image in characteristic image region It is determined as target signature image.
Further, described to judge the elemental area whether after the step in preset area section, processor 1001, for executing the lead size detection program stored in memory 1005, realize following steps:
When the elemental area is not in preset area section, and elemental area is more than the upper boundary values in preset area section When, then gray proces preset value is adjusted;
Using the gray proces preset value after after the adjustment as new gray proces preset value, and execute pre- according to gray proces If being worth the step of carrying out gray proces to the detection zone of each pending image.
Further, described to judge the elemental area whether after the step in preset area section, processor 1001, for executing the lead size detection program stored in memory 1005, realize following steps:
When the elemental area is not in preset area section, and elemental area is less than the lower border value of pre-set interval, Then judge that the elemental area of lead in detection zone is invalid, the target generated according to lead size characteristic parameter forming region is special Levy effective image.
Further, described when target signature image is effective, target signature image is carried out using the first preset algorithm Detection, and the step of determining the lead size in product to be detected according to testing result includes:
The validity for identifying target signature image, if target signature image is effective, using the first preset algorithm to target Characteristic image is detected, and generates testing result;
If target signature image is invalid, pending image is detected using the second preset algorithm, generates detection knot Fruit;
The testing result and default result section are compared, and the lead in product to be detected is determined according to comparing result Size.
Further, described when detecting that product to be detected reaches detection station, start filming apparatus to each to be detected The step of lead in product is shot include:
When detecting that product to be detected reaches detection station, start filming apparatus and bowl light source, control bowl light source is treated It detects product and illumination is provided, and control filming apparatus and the lead in product to be detected is shot.
Lead size detecting device specific implementation mode of the present invention and above-mentioned each embodiment of lead size detecting method are basic Identical, details are not described herein.
The present invention provides a kind of computer readable storage medium, the computer-readable recording medium storage there are one or More than one program of person, the one or more programs can also be executed by one or more than one processor with In:
When detecting that product to be detected reaches detection station, starts filming apparatus and the lead in product to be detected is carried out Shooting, to generate pending image;
Image differentiation processing is carried out relative to background where lead to lead in pending image, generates target signature Picture;
When target signature image is effective, target signature image is detected using the first preset algorithm, and according to inspection It surveys result and determines the lead size in product to be detected.
Further, described that image differentiation processing is carried out relative to background where lead to lead in pending image, it is raw Include at the step of target signature image:
Pending image is pre-processed, and determines the profile base of product to be detected in pretreated image to be detected Standard determines the detection zone of pending image according to profile benchmark;
Image differentiation processing is carried out relative to background where lead to lead in the detection zone of pending image, and to warp The detection zone that image distinguishes processing carries out feature extraction operation, and target signature image is generated according to each feature of extraction.
Further, lead carries out image district relative to background where lead in the detection zone to pending image Divide processing, and feature extraction operation is carried out to the detection zone for distinguishing processing through image, according to each feature of extraction generation target The step of characteristic image includes:
Gray proces are carried out to the detection zone of pending image according to gray proces preset value, so that in detection zone Background is distinguished where lead and lead;
The lead size characteristic parameter in the pending image through gray proces is extracted, and the lead size characteristic is joined Number is formed by region as characteristic image region, with according to characteristic image Area generation target signature image.
Further, described that the lead size characteristic parameter is formed by region as characteristic image region, with root Include according to the step of characteristic image Area generation target signature image:
Each lead size characteristic parameter is judged whether in each corresponding pre-set dimension parameter section, as each lead size spy When levying parameter in each corresponding pre-set dimension parameter section, it is determined that the elemental area of lead in detection zone;
The elemental area is judged whether in preset area section, when the elemental area is in preset area section When, then each lead size characteristic parameter is formed by region as characteristic image region, by the image in characteristic image region It is determined as target signature image.
Further, described to judge the elemental area whether after the step in preset area section, it is one Either more than one program can also be executed by one or more than one processor for:
When the elemental area is not in preset area section, and elemental area is more than the upper boundary values in preset area section When, then gray proces preset value is adjusted;
Using the gray proces preset value after after the adjustment as new gray proces preset value, and execute pre- according to gray proces If being worth the step of carrying out gray proces to the detection zone of each pending image.
Further, described to judge the elemental area whether after the step in preset area section, it is one Either more than one program can also be executed by one or more than one processor for:
When the elemental area is not in preset area section, and elemental area is less than the lower border value of pre-set interval, Then judge that the elemental area of lead in detection zone is invalid, the target generated according to lead size characteristic parameter forming region is special Levy effective image.
Further, described when target signature image is effective, target signature image is carried out using the first preset algorithm Detection, and the step of determining the lead size in product to be detected according to testing result includes:
The validity for identifying target signature image, if target signature image is effective, using the first preset algorithm to target Characteristic image is detected, and generates testing result;
If target signature image is invalid, pending image is detected using the second preset algorithm, generates detection knot Fruit;
The testing result and default result section are compared, and the lead in product to be detected is determined according to comparing result Size.
Further, described when detecting that product to be detected reaches detection station, start filming apparatus to each to be detected The step of lead in product is shot include:
When detecting that product to be detected reaches detection station, start filming apparatus and bowl light source, control bowl light source is treated It detects product and illumination is provided, and control filming apparatus and the lead in product to be detected is shot.
Computer readable storage medium specific implementation mode of the present invention and each embodiment base of above-mentioned lead size detecting method This is identical, and details are not described herein.
It should also be noted that, herein, the terms "include", "comprise" or its any other variant are intended to non- It is exclusive to include, so that process, method, article or device including a series of elements include not only those elements, But also include other elements that are not explicitly listed, or further include solid by this process, method, article or device Some elements.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that including There is also other identical elements in the process of the element, method, article or device.
The embodiments of the present invention are for illustration only, can not represent the quality of embodiment.
Through the above description of the embodiments, those skilled in the art can be understood that above-described embodiment side Method can add the mode of required general hardware platform to realize by software, naturally it is also possible to by hardware, but in many cases The former is more preferably embodiment.Based on this understanding, technical scheme of the present invention substantially in other words does the prior art Going out the part of contribution can be expressed in the form of software products, which is stored in one as described above In storage medium (such as ROM/RAM, magnetic disc, CD), including some instructions use so that a station terminal equipment (can be mobile phone, Computer, server or network equipment etc.) execute method described in each embodiment of the present invention.
The foregoing is merely the preferred embodiment of the present invention, are not intended to limit the scope of the invention, every at this Under the design of invention, using equivalent structure transformation made by description of the invention and accompanying drawing content, or directly/it is used in it indirectly His relevant technical field is included in the scope of patent protection of the present invention.

Claims (10)

1. a kind of lead size detecting method, which is characterized in that the lead size detecting method includes the following steps:
When detecting that product to be detected reaches detection station, starts filming apparatus and the lead in product to be detected is clapped It takes the photograph, to generate pending image;
Image differentiation processing is carried out relative to background where lead to lead in pending image, generates target signature image;
When target signature image is effective, target signature image is detected using the first preset algorithm, and is tied according to detection Fruit determines the lead size in product to be detected.
2. lead size detecting method as described in claim 1, which is characterized in that described opposite to lead in pending image Include in the step of lead place background progress image differentiation processing, generation target signature image:
Pending image is pre-processed, and determines the profile benchmark of product to be detected in pretreated image to be detected, The detection zone of pending image is determined according to profile benchmark;
Image differentiation processing is carried out relative to background where lead to lead in the detection zone of pending image, and to through image The detection zone for distinguishing processing carries out feature extraction operation, and target signature image is generated according to each feature of extraction.
3. lead size detecting method as claimed in claim 2, which is characterized in that the detection zone to pending image Middle lead carries out image differentiation processing relative to background where lead, and carries out feature to the detection zone for distinguishing processing through image Extraction operation, according to each feature of extraction generate target signature image the step of include:
Gray proces are carried out to the detection zone of pending image according to gray proces preset value, so that the lead in detection zone It is distinguished with background where lead;
The lead size characteristic parameter in the pending image through gray proces is extracted, and by lead size characteristic parameter institute The region of formation is as characteristic image region, with according to characteristic image Area generation target signature image.
4. lead size detecting method as claimed in claim 3, which is characterized in that described by the lead size characteristic parameter Region is formed by as characteristic image region, to include according to the step of characteristic image Area generation target signature image:
Each lead size characteristic parameter is judged whether in each corresponding pre-set dimension parameter section, when each lead size characteristic is joined When number is in each corresponding pre-set dimension parameter section, it is determined that the elemental area of lead in detection zone;
The elemental area is judged whether in preset area section, when the elemental area is in preset area section, then Each lead size characteristic parameter is formed by region as characteristic image region, the image in characteristic image region is determined as Target signature image.
5. lead size detecting method as claimed in claim 4, which is characterized in that it is described judge the elemental area whether Include after step in preset area section:
When the elemental area is not in preset area section, and elemental area is more than the upper boundary values in preset area section, Then gray proces preset value is adjusted;
Using the gray proces preset value after after the adjustment as new gray proces preset value, and execute according to gray proces preset value The step of gray proces are carried out to the detection zone of each pending image.
6. lead size detecting method as claimed in claim 4, which is characterized in that it is described judge the elemental area whether Include after step in preset area section:
When the elemental area is not in preset area section, and elemental area is less than the lower border value of pre-set interval, then sentence The elemental area for determining lead in detection zone is invalid, the target signature generated according to lead size characteristic parameter forming region As invalid.
7. lead size detecting method as claimed in any one of claims 1 to 6, which is characterized in that described to work as target signature image When effective, target signature image is detected using the first preset algorithm, and is determined in product to be detected according to testing result Lead size the step of include:
The validity for identifying target signature image, if target signature image is effective, using the first preset algorithm to target signature Image is detected, and generates testing result;
If target signature image is invalid, pending image is detected using the second preset algorithm, generates testing result;
The testing result and default result section are compared, and determine the lead ruler in product to be detected according to comparing result It is very little.
8. lead size detecting method as claimed in any one of claims 1 to 6, which is characterized in that described to be detected when detecting When product reaches detection station, starting the step of filming apparatus shoots the lead in each product to be detected includes:
When detecting that product to be detected reaches detection station, start filming apparatus and bowl light source, control bowl light source is to be detected Product provides illumination, and controls filming apparatus and shot to the lead in product to be detected.
9. a kind of lead size detecting device, which is characterized in that the lead size detecting device includes:Memory, processor, Communication bus and the lead size detection program being stored on the memory;
The communication bus is for realizing the connection communication between processor and memory;
The processor is for executing the lead size detection program, to realize as described in any one of claim 1-8 The step of lead size detecting method.
10. a kind of computer readable storage medium, which is characterized in that store leaded ruler on the computer readable storage medium Very little detection program is realized when the lead size detection program is executed by processor as described in any one of claim 1-8 The step of lead size detecting method.
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