CN108609237A - Water soluble film quantitative package equipment - Google Patents
Water soluble film quantitative package equipment Download PDFInfo
- Publication number
- CN108609237A CN108609237A CN201810342788.2A CN201810342788A CN108609237A CN 108609237 A CN108609237 A CN 108609237A CN 201810342788 A CN201810342788 A CN 201810342788A CN 108609237 A CN108609237 A CN 108609237A
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- China
- Prior art keywords
- soluble film
- water
- mold
- water soluble
- film roll
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B47/00—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved
- B65B47/08—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved by application of fluid pressure
- B65B47/10—Apparatus or devices for forming pockets or receptacles in or from sheets, blanks, or webs, comprising essentially a die into which the material is pressed or a folding die through which the material is moved by application of fluid pressure by vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
- B65B1/36—Devices or methods for controlling or determining the quantity or quality or the material fed or filled by volumetric devices or methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B41/00—Supplying or feeding container-forming sheets or wrapping material
- B65B41/12—Feeding webs from rolls
- B65B41/16—Feeding webs from rolls by rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/04—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
- B65B61/06—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Quality & Reliability (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
The present invention relates to the technical field of packaging facilities more particularly to a kind of water soluble film quantitative package equipment.One has multiple rectangles that can vacuumize molding cavity or is suitable for the molding mold of abnormity of product feature, mold connects pumped vacuum systems by pipeline, it is equipped with for material-filling to the filling apparatus in the mold positioned at its lower layer in the upper end of mold, it is equipped with heat composite apparatus on the upper left side of mold, cutting device, pick device, the left side of pick device is equipped with film locking device, in the upper end of platform, upper left side is equipped with the water-soluble film roll in upper layer, at the bottom of the platform, left side is equipped with winding film roll, at the bottom of the platform, right side is equipped with the water-soluble film roll of lower layer, this water soluble film quantitative package equipment of the present invention.In conjunction with packaging material property, provide one or two kinds of complex methods, composite effect is good, and integrated with the equipment reduction operational sequence of printing equipment improves production efficiency, it is filling can select liquid material either powder material also or both, it is applied widely.
Description
Technical field
The present invention relates to a kind of packaging facilities more particularly to a kind of water soluble film quantitative package equipment.
Background technology
The application of water soluble film increasingly extensively, can be dissolved in water in recent years, noresidue and pollution-free, to Organic Solvent Tolerant
Speciality make it there is larger market to increase.Such as pearl is coagulated in very widely used today laundry, is that an application water soluble film is fixed
Measure the classic products of packaging.It can reach the decontamination of 3-4 times of conventional detergent by the highly enriched detergent that water soluble film is wrapped up
Effect, volume smaller, weight is lighter, and convenience in transport can store in a warehouse.But universal in the production industry of such product is all to use one
Kind rotary-type equipment, controls that complex volume is big, and cost is high.
In addition most users are not sure for the amount of fertilising in popular flower cultivation industry, often arbitrarily addition,
Eventually lead to flowers death.Slow-release or control-release fertilizer quantitative package is got up to make into fertilizer capsule in advance by water soluble film, then is sold to user,
Fertilizer capsule after fertilizer capsule input flowerpot friendship water need to can only be released from water soluble film and further be carried to plant by user
For nutrition.Process simple operations are convenient.This kind of product still can be with the packaging facilities of large-scale application at present.
Invention content
Present invention seek to address that drawbacks described above, provides a kind of water soluble film quantitative package equipment.
In order to overcome defect present in background technology, the technical solution adopted by the present invention to solve the technical problems to be：
This water soluble film quantitative package equipment includes a platform, set on the upper end track of platform there are one have it is multiple can take out it is true
The rectangle of empty molding cavity or the molding mold of abnormity for being suitable for product feature, are equipped in the upper end of mold and are filled for material
The filling apparatus being attached in lower mold is equipped with heat composite apparatus, cutting device, pick device on the upper left side of mold, described
The left side of pick device is equipped with film locking device,
It is equipped with the water-soluble film roll in upper layer on the upper end of platform, upper left side,
At the bottom of the platform, left side is equipped with winding film roll,
At the bottom of the platform, right side is equipped with the water-soluble film roll of lower layer,
Water soluble film in the water-soluble film roll in upper layer is connected by tenslator one, two-way guider, film locking device
To winding film roll, tenslator one is used to control the tension of film, and two-way guider is used for the guiding of upper layer water soluble film.
Water soluble film in the water-soluble film roll of lower layer is connected to receipts by tenslator two, mold, film locking device
Wound membrane is rolled up, and tenslator two is used to control the tension of film.
The upper end connection of the heat composite apparatus makes the cylinder that it moves up and down, and the temperature of heat composite apparatus is 20 degree -300
Degree, heat composite apparatus by heating reach the hot combined temp of water soluble film move downward by cylinder driving it is true with the warp on mold
The molded lower layer's water soluble film of idling is compounded to form the cavity of sealing.
The upper end connection of the cutting device makes it run down cutting water soluble film and reverse drive promotion cutting device
Cylinder, the temperature of cutting device is 50 degree -400 and spends,
The lower end of the pick device connects grabbing device, which is pneumatic gripping device or vacuum cup, pick device
Upper end connection driving pick device the individual packaging that grabbing device captures is placed in the designated position of one side.
The compound later water soluble film of heat continues to run until on mold below cutting device, cutting device through cylinder push to
Water soluble film is cut in lower operation, and exhaust hood reverse drive promotes cutting device and resets, and rear mold is run to below pick device, pickup
Pneumatic gripping device or vacuum cup, the individual packaging that pneumatic gripping device or vacuum cup crawl or absorption have been cut, warp are housed on device
It crosses cylinder driving and is positioned over and be placed in and the designated position of one side.
According to another embodiment of the invention, further comprise that the mold includes forming cavity and pressuring diaphragm, pressuring diaphragm
It is placed in forming cavity upper end in hollow rectangular-ambulatory-plane, the side connection of pressuring diaphragm drives cylinder,
Mold connects pumped vacuum systems by pipeline, and the water soluble film in the water-soluble film roll of lower layer is adsorbed on shaping mould by negative pressure of vacuum
In forming cavity on tool.
It is set on mold there are one the heating device that its temperature can be made to maintain a fixed temperature always, heating device is advantageous
In hot compound and reply ambient temperature variation.Heating device can be heating rod, also either be attached to the heating plate of die surface,
Or it is using modes such as infrared rays.
Correction flattening device is equipped in mold.Flattening device rectify a deviation by deflection correction sensor, the mechanisms such as Electric Actuator form,
Flattening mechanism be have a narrow slit only and allow water soluble film with single layer by idler wheel or sheet metal, be bolted on mold
On.
According to another embodiment of the invention, further comprise being not limited only to rule schema equipped with moulding in the forming cavity
The cavity of case and the cavity are that the small chamber of multiple separations constitutes jointly, and the top surface of cavity is all overlapped with pressuring diaphragm lower plane；
The depth of forming cavity should be less than 30mm, and it is 10mm to optimize side chamfering；
The gross area should be it 2.5 times to 30 times of perforated area in forming surface inside forming cavity.
According to another embodiment of the invention, further comprise the tenslator one and tenslator two
It is all made of the roller of top one and roller two and the roller three that can be slided above and below, roller three is by the sliding upper limit and cunning
Dynamic lower limit composition
According to another embodiment of the invention, further comprise the water-soluble film roll in the upper layer, winding film roll and lower layer's water soluble film
Volume is connected with a magnetic powder cluth respectively, and the resistance F2 that magnetic powder cluth can provide can be adjusted by PLC, resistance F2>It is sliding
The pulling force F1 that the 1/2 mold movement traction water soluble film for the gravity G1 that dynamic roller roller generates generates>The resistance that magnetic powder cluth generates
Power F2. slides the tractive force F1 that roll slides are generated to mold movement when the sliding upper limit and pulls upper layer film roll and lower membrane convolution
Turn, not used film releases.
Winding motor is connected by magnetic powder cluth in winding film roll.Winding motor passes through magnetic powder cluth and winding film roll
It is connected, the current control that input magnetic powder cluth is controlled by PLC generates the size of resistance F3, and resistance F3 is driven less than mold
The power F1 of generation and the gravity F2 generated more than roller.
According to another embodiment of the invention, further comprise that the water soluble film in the water-soluble film roll in the upper layer is connected to receipts
Wound membrane is rolled up, and printing equipment and apparatus for coating are equipped in the side of this section of water soluble film.The upper end of the printing equipment is equipped with drying and fills
It sets.Apparatus for coating, which is used to be coated in water-soluble film surface, promotes the compound adhesive of heat, printing equipment be used for water-soluble film surface into
The printing that style of writing word and pattern or both combine, drying unit are used to dry up the water soluble film after printed patterns or word.
Water soluble film in the water-soluble film roll in upper layer is dried after printing equipment prints upper pattern or word through drying unit
Heat composite apparatus is entered by tension control device one, two-way guider and the water soluble film heat in the water-soluble film roll of lower layer is multiple afterwards
Synthesis type.
According to another embodiment of the invention, further comprise that the printing equipment is rolled by black bucket, even inking roller cylinder, printing
Cylinder and guide pulley composition, pattern on printing cylinder have according to the deformation after water soluble film packaging it is certain to center indent,
So as to so that the product image after printing is smooth.
According to another embodiment of the invention, further comprise the apparatus for coating by liquid relief roller, painting drum, lead
It is formed to roller and liquid storing barrel, the lower edge of liquid relief roller is immersed in liquid storing barrel liquid level, and liquid relief roller engages painting drum, liquid relief
Roller rotation will need the liquid for being coated on water-soluble film surface to be transferred to painting drum, and water soluble film passes through painting drum and orienting roll
Between cylinder, the coated roller of liquid on liquid relief roller is spread evenly across in water-soluble film surface.
According to another embodiment of the invention, further comprise that the quantitative material bulking device is canned by single liquid
System composition be either made of the system of powder filling or by the system of filling liquid and common group of the system of filling powder
At quantitative material bulking device installation is in orbit.Quantitative material bulking device, for either liquid to be also or powder by powder
The material-filling having with liquid is to lower layer's water soluble film in forming cavity on mold.When the water-soluble film roll of lower layer on mold is through taking out
It is vacuum abutted when on forming cavity, quantitative filling device to intracavitary injection quantitative liquid either powder also or liquid and powder it is equal
Some materials.
According to another embodiment of the invention, further comprise that the water-soluble film thickness in the water-soluble film roll of the lower layer should
It is thick, or the water soluble film slightly thinner than in the water-soluble film roll in upper layer, to ensure after the evacuated stretching of water soluble film to be not in drawing
It stretches.
The beneficial effects of the invention are as follows：
1, the equipment of a kind of water soluble film quantitative package provided by the invention, the equipment have upper layer and lower layer film respectively by guiding dress
It sets printing coating etc. and enters mold, the water soluble film storehouse that can accommodate certain material is compounded to form through overheat.It is water-soluble after compound
Film can be divided into monomer through cutting device and pick device and place on a moving belt.The process full automation, sealing effect
Fruit is good；
2, the mold used only has one piece and may be reused, and greatly reduces die cost, carry out that can be rapid and cheap is new
The exploitation of product-forming；
3, it attached heating device etc. on mold, ensured the stabilization of equipment operation and to external environmental interference resistance；
4, various materials integration filling apparatus reduces the quantity of filling apparatus and the complexity of operation, reduce equipment at
This；
5, can with compatible liquid either powder also or powder also liquid simultaneously the filling operating mode that has greatly saved equipment at
This, multiple use may be implemented in a machine, manufactures multiple product；
6, the film control system innovated greatly saves the usage amount of water soluble film, improves efficiency.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Attached drawing 1 is the equipment overall structure schematic diagram of the present invention；
Attached drawing 2 is the vertical view of mold in Fig. 1 of the present invention；
Attached drawing 3 is several moulding cases of the forming cavity on mold in Fig. 2 of the present invention；
Attached drawing 4 is another embodiment of the present invention, the device structure schematic diagram for producing washing ball；
Attached drawing 5 is schematic diagram when the two-way guide frame of film of production washing ball in Fig. 4 of the present invention does not move；
Attached drawing 6 is schematic diagram when the two-way guide frame of film of production washing ball in Fig. 4 of the present invention moves；
The device structure schematic diagram that attached drawing 7 is another embodiment of the present invention, is quantitatively wrapped for producing fertilizer；
Attached drawing 8 is another embodiment of the present invention, the structural schematic diagram for producing the basis weight products that powder and liquid have；
Attached drawing 9 is the basis weight products mold schematic diagram for producing powder and liquid in Fig. 8 of the present invention and having；
Attached drawing 10 is the basis weight products grading plant signal corresponding with mold for producing powder and liquid in Fig. 8 of the present invention and having
Figure；
Attached drawing 11 is the detail view of one 10-1 of tenslator and two 10-2 of tenslator of the present invention；
Attached drawing 12 is the detail view of apparatus for coating 6 of the present invention；
Attached drawing 13 is the detail view of printing equipment 7 of the present invention；
Attached drawing 14 is the design sketch after printing equipment 7 of the present invention prints；
Attached drawing 15 is the structural schematic diagram of present invention film control system when mold heat composite apparatus to the left moves；
Wherein：1, mold, 1.1, pressuring diaphragm, 1.2, driving cylinder, 2, forming cavity, 3, the water-soluble film roll of lower layer, 4, filling apparatus,
4.1, the system of filling liquid, 4.2, the system of filling powder, 5, the water-soluble film roll in upper layer, 6, apparatus for coating, 6.1, liquid relief roller,
6.2, painting drum, 6.3, guide pulley, 6.4, liquid storing barrel, 7, printing equipment, 7.1, Mo Tong, 7.2, even inking roller cylinder, 7.3, print
Brush roller, 7.4, guide pulley, 8, drying unit, 9, heat composite apparatus, 10-1, tenslator one, 10-2, tension force
Device two, 10.1 rollers, 10.2, roller, 10.3, roller, 10.4, sliding the upper limit, 10.5, sliding lower limit, 11, two-way guiding dress
It sets, 12, hot Composite cylinder, 13, cutting device, 14, cutting driving cylinder, 15, pick device, 16, grabbing device, 17, crawl
Device drives cylinder, and 18, vacuum pump system, 19, magnetic powder cluth, 20, film locking system, 21, winding driving motor, 22, receive
Wound membrane roll up, 23, winding magnetic powder from and device.
Specific implementation mode
The present invention is the equipment that a kind of water soluble film quantitative package is rectilinear filling and seals, and has compatible powder and liquid
The state that body or two kinds of materials have, process full automation, and mold manufacturing is simply of low cost.
As shown in Figure 1, integral device is placed on platform, set on the upper end track of platform there are one have it is multiple can be with
It vacuumizes the rectangle of molding cavity or is suitable for the molding mold 1 of abnormity of product feature, mold 1 is taken out true by pipeline connection
Empty set system 18 is equipped in the upper end of mold 1 for material-filling to the filling apparatus 4 in the mold 1 positioned at its lower layer, in mold
1 upper left side is equipped with heat composite apparatus 9, cutting device 13, pick device 15, and the left side of pick device 15 is equipped with film locking device
20, be equipped with the water-soluble film roll 5 in upper layer on the upper end of platform, upper left side, at the bottom of the platform, left side be equipped with winding film roll 22, flat
The lower end of platform, right side are equipped with the water-soluble film roll 3 of lower layer, the water soluble film in the water-soluble film roll in upper layer 5 by one 10-1 of tenslator,
Two-way guider 11, film locking device 20 are connected to winding film roll 22, and the water soluble film in the water-soluble film roll of lower layer 3 passes through tension control
Two 10-2 of device processed, mold 1, film locking device 20 are connected to winding film roll 22, and the upper end connection of heat composite apparatus 9 makes above and below it
The temperature of the cylinder 12 of movement, heat composite apparatus 9 is 20 degree of -300 degree.
The water-soluble film roll of the water-soluble film roll 5 in upper layer and lower layer 3 is connected with a magnetic powder cluth 19 respectively, 19 energy of magnetic powder cluth
The resistance F2 of offer can be adjusted by PLC, resistance F2>The 1/2 of the gravity G1 that roller 10.3 generates, mold movement traction are water-soluble
The pulling force F1 that film generates>Mould when the resistance F2 sliding rollers 10.3 that two times of magnetic powder cluths 19 generate slide into the sliding upper limit 10.4
The tractive force F1 that 1 movement of tool generates pulls upper layer film roll 5 and lower layer's film roll 3 to rotate, and not used film releases.
Winding motor 21 is connected by magnetic powder cluth 23 with winding film roll 22.Input magnetic powder cluth is controlled by PLC
23 current control generates the size of resistance F3, and resistance F3 is less than the power F1 that mold 1 is generated by driving, is more than roller roller 10.3
The gravity of generation.
Filling apparatus 4 is mounted on moveable track, and mobile filling may be used when the forming cavity quantity on mold 1
It is filling to reduce filling head quantity that assembling device carries out two steps.
The upper end connection of cutting device 13 makes it run down cutting water soluble film and reverse drive promotion cutting device 13
Cylinder 14, the temperature of cutting device 13 is 50 degree -400 and spends, and is equipped with annular cutter on cutting device or meets outside product
The special-shaped cutter of shape demand, cutter reach certain temperature by heating, then while being contacted with the forming surface of forming cavity on mold 1 cuts off
Water soluble film.The shape that cutter shape hinders forming cavity and product according to mold can customize.
The lower end of pick device 15 connects grabbing device 16, which is pneumatic gripping device or vacuum cup, pickup
The individual packaging that grabbing device 16 captures is placed in the formulation position of one side by the upper end connection driving pick device 15 of device 15
It sets.Sensor is installed on pick device, when the cabin that has well cutting, individual packaging are not crawled or draw, sensor
Signal is provided to PLC, PLC reminds operation equipment personnel to check by means such as optoacoustics.The water soluble film warehouse receipt body of pickup is put
It is placed in the conveyer belt or chest of equipment side.
As shown in figure 11, one 10-1 of tenslator and two 10-2 of tenslator is the roller one by top
10.1 and roller 2 10.2 and the roller 3 10.3 that can slide above and below form, roller 3 10.3 is by 10.4 He of the sliding upper limit
Lower limit 10.5 is slided to form.The gravity half of roller 10.3 is equal to the pulling force suffered by film, and water soluble film is affected when mold 1 moves
10.3 upward sliding of roller when the pulling force F1 of generation is more than the gravity G1 of roller 10.3, otherwise slide downward.Due to roller 10.3
Gravity be to determine, it is possible thereby to be supplied to one stable tension of water soluble film film.
As shown in Fig. 2, mold 1 includes forming cavity 2 and pressuring diaphragm 1.1, pressuring diaphragm 1.1 is placed in forming cavity in hollow rectangular-ambulatory-plane
2 upper ends, the side connection driving cylinder 1.2 of pressuring diaphragm 1.1.Water soluble film in lower layer's film roll 3 enters the pressuring diaphragm of mold 1
1.1 lower section.
Embodiment one
Before processing, manual membrane is first had to：First the water soluble film in the water-soluble film roll of lower layer 3 is passed through manually around winding film roll 22
On, the water soluble film of this layer is by being connected to winding film roll 22 after two 10-2 of tenslator, mold 1 and film locking device 20
On, while the water soluble film of this layer is also placed in the lower end of heat composite apparatus 9, cutting device 13 and pick device 15, then by upper layer
Water soluble film in water-soluble film roll 5 is also pulled to manually in winding film roll 22, and the water soluble film of this layer passes through guide roller, tenslator
One 10-1, two-way guider 11, film locking device 20 are connected to winding film roll 22, while the water soluble film of this layer is also placed in heat again
Attach together the lower end for setting 9, cutting device 13 and pick device 15.
For water soluble film in the water-soluble film roll of lower layer 3 by mold 1, mold 1 connects pumped vacuum systems 18, the molding on mold 1
The air having in chamber 2 flows into vacuum chamber through aperture, and forming cavity forms vacuum, and under external atmosphere pressure effect, water soluble film is bonded
Onto molding cavity wall, filling material dosing will be needed accurately to be filled to mold 1 by the filling apparatus 4 of 1 top of mold
On forming cavity 2 in, mold 1 is pushed by cylinder or servo motor screw drive moves to the lower section of heat composite apparatus 9, and heat is multiple
It attaches together to set 9 and reach the hot combined temp of upper layer water soluble film by heating and be moved downward and mold 1 through overheating the driving of Composite cylinder 12
On the cavity that sealing is compounded to form through the molding lower layer's water soluble film of negative pressure of vacuum, upper layer and lower layer water soluble film high temperature and pressure act on
Under be fused into one, form closed water soluble film cavity.When mold 1 is moved to heat composite apparatus 9, what be can move up and down opens
Force control device idler wheel moves up, and reaches the upper limit, and the power of mold is driven to be more than acting on for the generation of magnetic powder cluth 19
Resistance in film roll 5 and lower film roll 3, water soluble film are released from film roll.The compound later water soluble film of heat continues on mold 1
13 lower section of cutting device is run to, cutting device runs down cutting water soluble film, cutting driving through the cutting driving promotion of cylinder 14
14 reverse drive of cylinder promotes cutting device 13 and resets, and then mold 1 runs to 15 lower section of pick device, is filled on pick device 15
There is grabbing device 16 to capture or draw the individual packaging cut, is positioned over and is placed in by the grabbing device driving driving of cylinder 17
And the designated position of one side.
When mold 1 reaches 15 lower section of pick device, originally always on 20 locking of locking system, pumped vacuum systems 18 is closed
Closing water soluble film can not move, and the pressuring diaphragm 1.1 on mold 1 moves upwards the water soluble film that release is held down.Mold 1 starts to filling
4 position of device moves.When mold 1 moves to 13 lower section of cutting device, the pressuring diaphragm 1.1 of 1 top of mold is by under driving cylinder 1.2
Water soluble film is pushed down in movement, while lockable mechanism 20 opens the water soluble film of release locking.Vacuum system 18 is opened simultaneously.
Mold 1 continues to move to 4 direction of filling apparatus, pulls the water soluble film expansion being wound in winding film roll 22.Wind film
Volume 20 is connected by Magneto separate clutch 19 with driving motor 21.21 torque of driving motor is transmitted to winding by magnetic powder cluth 19
The pulling force to film is generated in film roll 22.The driving force that mold 1 is moved to filling apparatus 4 is cylinder or servo motor leading screw knot
Structure winds film roll 22 to 1 side of moving of mold when the pulling force generated is more than the pulling force that the torque that magnetic powder cluth 19 transmits generates
To rotating Vortex.
The basic condition of the film control system when mold heat composite apparatus to the left moves is illustrated in attached drawing 15.Wherein exist
Film locking system 20 is opened when filling position, F4>F3 winding driving motors 21 are in rotary state, and magnetic powder cluth 23 is in
Discrete state, pressuring diaphragm 1.1 are in impaction state.
When mold 1 moves to the right, the sliding roller 10.3 in one 10-1 of tenslator moves up, until reaching
The upper limit 10.4 is slided, the driving force F1 of rear mold 1 pulls water soluble film to be released from film roll respectively, and pressuring diaphragm 1.1 is in pressure
Tight state, film locking device 20 are in the open state.The film that the winding cutting of film roll 22 is completed is wound, magnetic powder cluth 23 is in knot
Conjunction state.When mold 1 reaches 15 lower section of pick device, film locks 20 lockings, and Magneto separate and device 23 are in discrete state, pressuring diaphragm
1.1 are in release conditions, and mold 1 is moved to the right below cutting device, and pressuring diaphragm 1.1 compresses on film to mold, caudacoria
Locking device 20 is opened.Vacuum system is opened at this time, and air is flowed out through bottom stomata in forming cavity 2, and lower membrane is made in atmospheric pressure
2 inner wall of forming cavity is adjacent under.Mold 1 moves to the lower section of filling position 4 and carries out filling, is recycled into subsequent work.
Mold 1 repeats above-mentioned 1-6 actions and carries out subsequent cycle when reaching 4 lower section of filling mechanism.
It is preferred that arranging
It is set on mold 1 there are one the heating device that its temperature can be made to maintain a fixed temperature always, the heating device is advantageous
In hot compound and reply ambient temperature variation.
It is preferred that arranging
Correction flattening device is equipped in mold 1.Flattening device rectify a deviation by deflection correction sensor, the mechanisms such as Electric Actuator composition, exhibition
Flattening mechanism be have a narrow slit only and allow water soluble film with single layer by idler wheel or sheet metal.Also have before flattening mechanism and rotates
Hairbrush auxiliary flattening.
It is preferred that arranging
As shown in Fig. 3,10,11, it is multiple to be not limited only to the cavity of regular pattern and the cavity equipped with moulding in forming cavity 2
What the small chamber separated constituted jointly, the top surface of cavity is all overlapped with 1.1 lower plane of pressuring diaphragm；
The depth of forming cavity 2 should be less than 30mm, and it is 10mm to optimize side chamfering；
The 2 inside gross area of forming cavity should be it 2.5 times to 30 times of perforated area in forming surface.
It is preferred that arranging
Quantitative material bulking device 4 be made of the canned system 4.1 of single liquid or be made of the system 4.2 of powder filling or
Person is collectively constituted by the system 4.1 of filling liquid and the system 4.2 of filling powder, and quantitative material bulking device 4 is mounted on track
On.When filling while use two kinds of materials of powder and liquid, mold can move twice, distinguish filling powder or liquid.
It is preferred that arranging
Water soluble film in the water-soluble film roll in upper layer 5 is connected to winding film roll 22, the side of this section of water soluble film be equipped with printing equipment 7,
Drying unit 8 and apparatus for coating 6, drying unit 8 are placed in the upper end of printing equipment 7.
As shown in Figure 13,14, printing equipment 7 is by black bucket 7.1, even inking roller cylinder 7.2, printing cylinder 7.3 and guide pulley 7.4
Composition, pattern on printing cylinder 7.3 have according to the deformation after water soluble film packaging it is certain to center indent, so as to so that
Product image after printing is smooth.What printing equipment 7 can be used for alerting or reminding in the surface printing of the water-soluble film roll in upper layer
Word or picture.
As shown in figure 12, apparatus for coating 6 is by liquid relief roller 6.1, painting drum 6.2, guide pulley 6.3 and liquid storing barrel 6.4
Composition, the lower edge of liquid relief roller 6.1 are immersed in 6.4 liquid level of liquid storing barrel, and liquid relief roller 6.1 engages painting drum 6.2, liquid relief rolling
The liquid for being coated on water-soluble film surface is transferred to painting drum 6.2 by 6.1 rotation of cylinder, and water soluble film is by painting drum 6.2 and leads
To between roller 6.3.Coating fluid in apparatus for coating 6 should be the material for being not easy bubble and capable of being conducive to sealing, more excellent
Choosing can be soap lye or water.
Embodiment two
As shown in Figure 4,5, 6, liquid filling in filling apparatus 4 is highly enriched by the structure that can be used for producing washing ball
Detergent.Implementation process is similar to above-described embodiment one.Wherein Fig. 4, Fig. 5 show the water soluble film on mold in different location
State.Tensioning is kept by the pulling force of tenslator one due to upper layer water soluble film when mold 1 moves to filling position 4
State, lower layer's water soluble film are fully exposed to 4 lower section of filling position, need filling material that can pour into forming cavity without interruption
2.When mold 1 is located at below heat composite apparatus 9, upper layer film is covered in just above mold 1.
Embodiment three
As shown in fig. 7, implementation process is substantially similar to embodiment one, the difference is that the filling material of filling apparatus 4 is
Fertiliser granulates.Filling apparatus 4 can by when by filling quantitative fertiliser granulates in a manner of measuring cup, can also pass through the spiral shell of Serve Motor Control
Rod-type filling apparatus carries out filling.
Example IV
As shown in Figure 8,9, 10, implementation process is substantially similar to embodiment 1, the difference is that the forming cavity 2 on mold 1
Moulding is more special, and the moulding of the cutter on cutting device and forming cavity 2 is mutually matched, while filling apparatus is by filling liquid portion
Divide and the canned part two parts of powder form, the forming cavity 2 on corresponding mold 1 is also made of two parts, and two parts are not mutual
It is connected to, the cutter on corresponding cutting device is also answered matching.
Claims (10)
1. a kind of water soluble film quantitative package equipment, including a platform, which is characterized in that
There are multiple rectangles that can vacuumize molding cavity there are one being set on the upper end track of platform or be suitable for product
The molding mold of abnormity of feature（1）, in mold（1）Upper end be equipped with for material-filling to lower mold（1）Interior is filling
Device（4）, in mold（1）Upper left side be equipped with heat composite apparatus（9）, cutting device（13）, pick device（15）, the pickup
Device（15）Left side be equipped with film locking device（20）,
It is equipped with the water-soluble film roll in upper layer on the upper end of platform, upper left side（5）,
At the bottom of the platform, left side is equipped with winding film roll（22）,
At the bottom of the platform, right side is equipped with the water-soluble film roll of lower layer（3）,
The water-soluble film roll in upper layer（5）On water soluble film pass through tenslator one（10-1）, two-way guider（11）, film
Locking device（20）It is connected to winding film roll（22）,
The water-soluble film roll of lower layer（3）On water soluble film pass through tenslator two（10-2）, mold（1）, film locking device
（20）It is connected to winding film roll（22）,
The heat composite apparatus（9）Upper end connection make its move up and down hot Composite cylinder（12）, heat composite apparatus（9）Temperature
Degree is 20 degree of -300 degree,
The cutting device（13）Upper end connection make its run down cutting water soluble film and reverse drive promoted cutting device
（13）Cutting drive cylinder（14）, cutting device（13）Temperature be 50 degree -400 spend,
The pick device（15）Lower end connect grabbing device（16）, upper end connection grabbing device drive cylinder（17）, this is grabbed
It is pneumatic gripping device or vacuum cup, pick device to take device（15）Upper end connection driving pick device（15）By grabbing device
（16）The individual packaging of crawl is placed in the designated position of one side.
2. water soluble film quantitative package equipment as described in claim 1, it is characterised in that：The mold（1）Including forming cavity（2）
And pressuring diaphragm（1.1）, pressuring diaphragm（1.1）It is placed in forming cavity in hollow rectangular-ambulatory-plane（2）Upper end, pressuring diaphragm（1.1）Side connection
Drive cylinder（1.2）,
Mold（1）Pumped vacuum systems is connected by pipeline（18）,
Mold（1）On set there are one heating device that its temperature can be made to maintain a fixed temperature always, heating device is embedding
Enter formula heater strip or heating rod or is attached to the heating plate of die surface.
Mold（1）Be equipped with correction flattening device, correction flattening device be only can by the slit of one layer of water-soluble film thickness or
Rotatable two rollers.
3. water soluble film quantitative package equipment as claimed in claim 2, it is characterised in that：The forming cavity（2）It is interior to be equipped with moulding
Be not limited only to the cavity of regular pattern and the cavity be that the small chambers of multiple separations constitutes jointly, the top surface of cavity all with pressure
Diaphragm plate（1.1）Lower plane overlaps；
Forming cavity（2）Depth should be less than 30mm, and optimize side chamfering be 10mm；
Forming cavity（2）The internal gross area should be it 2.5 times to 30 times of perforated area in forming surface.
4. water soluble film quantitative package equipment as described in claim 1, it is characterised in that：The tenslator one（10-1）
With tenslator two（10-2）All it is the roller one by top（10.1）With roller two（10.2）And it can slide above and below
Roller three（10.3）Composition, roller three（10.3）By the sliding upper limit（10.4）With sliding lower limit（10.5）Composition.
5. water soluble film quantitative package equipment as described in claim 1, it is characterised in that：The water-soluble film roll in upper layer（5）, winding
Film roll（22）With the water-soluble film roll of lower layer（3）Respectively with a magnetic powder cluth（19）It is connected, winds film roll（22）On pass through magnetic powder
Clutch（19）Connect winding motor（21）.
6. water soluble film quantitative package equipment as described in claim 1, it is characterised in that：The water-soluble film roll in upper layer（5）On
Water soluble film is connected to winding film roll（22）, printing equipment is equipped in the side of this section of water soluble film（7）, drying unit（8）And coating
Device（6）, drying unit（8）It is placed in printing equipment（7）Upper end.
7. water soluble film quantitative package equipment as claimed in claim 6, it is characterised in that：The printing equipment（7）By black bucket
（7.1）, even inking roller cylinder（7.2）, printing cylinder（7.3）And guide pulley（7.4）Composition, printing cylinder（7.3）On pattern
Have according to the deformation after water soluble film packaging it is certain to center indent, so as to so that the product image after printing is smooth.
8. water soluble film quantitative package equipment as claimed in claim 6, it is characterised in that：The apparatus for coating（6）It is rolled by liquid relief
Cylinder（6.1）, painting drum（6.2）, guide pulley（6.3）And liquid storing barrel（6.4）Composition, liquid relief roller（6.1）Lower edge submergence
In liquid storing barrel（6.4）In liquid level, liquid relief roller（6.1）Engage painting drum（6.2）, liquid relief roller（6.1）Rotation will need to apply
Cloth is transferred to painting drum in the liquid of water-soluble film surface（6.2）, water soluble film is by painting drum（6.2）And guide pulley
（6.3）Between.
9. water soluble film quantitative package equipment as described in claim 1, it is characterised in that：The quantitative material bulking device（4）
By the filling system of single liquid（4.1）Composition or by powder filling system（4.2）It forms or is by filling liquid
System（4.1）With the system of filling powder（4.2）It collectively constitutes, quantitative material bulking device（4）Installation is in orbit.
10. water soluble film quantitative package equipment as described in claim 1, it is characterised in that：The water-soluble film roll of lower layer（3）On
Water-soluble film thickness should be thick, or the slightly thinner than water-soluble film roll in upper layer（5）On water soluble film.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810342788.2A CN108609237B (en) | 2018-04-17 | 2018-04-17 | Water-soluble film quantitative packaging equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810342788.2A CN108609237B (en) | 2018-04-17 | 2018-04-17 | Water-soluble film quantitative packaging equipment |
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| CN109258948A (en) * | 2018-10-10 | 2019-01-25 | 福建省金农威饲料有限公司 | A kind of antibiotic-free formula for pig forage and processing technology |
| CN109319183A (en) * | 2018-11-21 | 2019-02-12 | 杭州永创智能设备股份有限公司 | Delivery method |
| CN110239753A (en) * | 2019-06-27 | 2019-09-17 | 广州市大德包装机械有限公司 | A kind of full-automatic water soluble film packing machine |
| EP3702024A4 (en) * | 2019-01-18 | 2020-09-02 | Healthfields (Guangzhou) Co., Ltd. | Laundry condensate bead forming mold, laundry condensate bead and laundry condensate bead forming method |
| US11014272B2 (en) | 2019-01-18 | 2021-05-25 | Whealthfields (Guangzhou) Co., Ltd. | Laundry bead molding mold, laundry bead and laundry bead molding method |
| CN113316509A (en) * | 2019-01-22 | 2021-08-27 | 雷克特本克斯尔菲尼施公司 | Method of forming an automatic dishwashing pouch, vacuum forming system and pouch |
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| CN108609237B (en) | 2023-09-29 |
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