CN108608551A - A kind of Recombined bamboo non-uniform member manufacture mold - Google Patents

A kind of Recombined bamboo non-uniform member manufacture mold Download PDF

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Publication number
CN108608551A
CN108608551A CN201810328768.XA CN201810328768A CN108608551A CN 108608551 A CN108608551 A CN 108608551A CN 201810328768 A CN201810328768 A CN 201810328768A CN 108608551 A CN108608551 A CN 108608551A
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CN
China
Prior art keywords
core model
lower plate
external mold
cavity
top board
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Pending
Application number
CN201810328768.XA
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Chinese (zh)
Inventor
魏洋
柏佳文
陈思
王立彬
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Nanjing Forestry University
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Nanjing Forestry University
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Application filed by Nanjing Forestry University filed Critical Nanjing Forestry University
Priority to CN201810328768.XA priority Critical patent/CN108608551A/en
Publication of CN108608551A publication Critical patent/CN108608551A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27NMANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08Moulding or pressing

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Chemical And Physical Treatments For Wood And The Like (AREA)

Abstract

A kind of Recombined bamboo non-uniform member manufacture mold, including external mold (1), core model (2) and locking pin (6), two side surface upper parts of external mold (1) symmetrically open up two pairs or more keyholes (11), core model (2) is by a pair of of top board (21) and lower plate (22), lower pairing is constituted, it is internal that core model (2) is filled in external mold (1), section cavity (5) sealed around there are one being formed between the top board (21) and lower plate (22) of core model (2), the boring of cavity (5), its hollow section has transformable shape and transformable size, Recombined bamboo variable cross-section bamboo component to be processed is full of the cavity (5) for being compacted at core model (2).The present invention realizes the compacting of different cross section Recombined bamboo component by core model of the replacement with different cross section cavity, and one module multiple usages are flexibly convenient, and can batch production make, bamboo wood disposal pressed moulding is easy to operate, structure is uniform, and anchoring is reliable and secure, is effectively improved production efficiency.

Description

A kind of Recombined bamboo non-uniform member manufacture mold
Technical field
The invention belongs to materials processing technology fields, and in particular to a kind of Recombined bamboo non-uniform member manufacture mold.
Background technology
Bamboo wood relies on the excellent mechanical properties such as longitudinal strength is big, hardness is high, resourceful renewable is strong, is nature One of highest material of efficiency in boundary, the Recombined bamboo formed by recombination cold pressing or hot pressing are widely used in building and structure With material, tensile strength and compression strength are considerably beyond common wood.And now the technique of the prismatic Recombined bamboo of production more at Ripe, in order to meet the needs of multi-section form beam, column etc. in building structure, how to suppress the Recombined bamboo component of different cross section becomes One technological difficulties.
Existing Recombined bamboo cold stamping die type is single, and a kind of mold can only suppress a kind of Recombined bamboo of sectional dimension, and Circle etc. is difficult to realize with cambered component manufacture mold, and does not have versatility, it is difficult to the need for adapting to variable cross-section, becoming size It asks.Such as Chinese patent CN203636942U, disclose a kind of cylindrical recombining bamboo cold stamping die, including bottom, two symmetrically set The baffle and cover board set, two baffles are fixed together with pedestal respectively, and cover board is arranged between baffle, passes through pin fixing lock Tightly;For another example, Chinese patent CN105835206A discloses a kind of cylinder recombining bamboo production method and its molding machine, mould Tool is made of cope plate, lower template and end cap, and square window is provided on cope plate, by drive roller sets thus bamboo wood is sent into chamber Body is pressurizeed by one piece of arc pressuring plate, and raw material is necessary for the consistent long thin bamboo strips used for weaving item of equilateral or isosceles triangle of specification.Above-mentioned mold Do not have the changeability of press members section and size, and the baffle in the former mold and pedestal separation, in pressing process The loosening of two side shields may result in the deformation of test specimen, and cross section is not regular circular, and requirement of the latter to raw material has Limitation, process is complex, does not have versatility.
Invention content
The object of the present invention is to provide a kind of Recombined bamboo non-uniform members to manufacture mold, has different cross section chamber by replacement The core model of body, realizes the compacting of different cross section Recombined bamboo component, one module multiple usages, flexibly convenient, and can batch production make, bamboo wood Disposal pressed moulding, easy to operate, structure is uniform, and anchoring is reliable and secure, is effectively improved production efficiency.
The technical scheme is that:A kind of Recombined bamboo non-uniform member manufacture mold, including external mold, core model and locking pin Bolt, external mold U-shaped profile, two side surface upper parts of external mold symmetrically open up two pairs or more keyholes, core model by a pair of of top board and The upper and lower pairing of lower plate is constituted, and core model can be freely detached from and replace with external mold, core model be filled in inside external mold and its outer wall with outside The inner wall of mould is bonded, and there are one section cavity sealed around, the inside of cavity for formation between the top board and lower plate of core model Hollow, hollow section has transformable shape and transformable size, the vertical axis of cavity and the vertical axis direction of core model Unanimously, external mold, core model are fixed locking by locking pin by the keyhole of external mold both sides, and Recombined bamboo variable cross-section bamboo component to be processed fills Completely it is compacted at the cavity of core model.
In structure of the invention, external mold immobilizes, and core model can flexibly replace adjustment, and the hollow section of core model, which has, can change Shape and transformable size, simple in structure, flexible, convenient, external mold one module multiple usages, only need to replace different core models, you can pressure The Recombined bamboo component of different cross section shape and size processed, and external mold, core model closed are good, do not have specific limitation for raw material, Strong applicability does not change existing Recombined bamboo drawing method in the market.
The top board bottom is equipped with groove, the corresponding groove that same shape, size are equipped on lower plate top, groove It is the one kind for half polygonal grooves that semi-circular recesses, half rectangular recess, half elliptic groove or number of edges are more than, top board is under The upper and lower pairing of bottom plate forms the cavity that a section surrounding is closed completely after closing.
The hollow section of the cavity is one kind of the polygon of circle, rectangle, ellipse or number of edges more than 4.
The cavity of the core model has transformable shape and transformable size, by changing top board and lower plate Groove shape, size, you can compacting different shape and size Recombined bamboo non-uniform member.
The top board is one kind of solid top board or ribbed stiffener top board, and lower plate is solid lower plate or puts more energy into One kind of rib lower plate, to reduce the dead weight of core model, the preferential form for selecting ribbed stiffener top board and ribbed stiffener lower plate.
Both sides length direction interval dispersed placement of the keyhole along external mold.
The ribbed stiffener top board and ribbed stiffener lower plate is vertical with vertical axis along longitudinally spaced setting two or more Ribbed stiffener.
When Recombined bamboo non-uniform member suppresses implementation, lower plate is first placed in external mold, then by loose impregnation thin bamboo strips used for weaving Item or bamboo fibre assemblies are disposably put into the semi-circular recesses of lower plate, are pressed into top board, are made loose impregnation thin bamboo strips used for weaving item Or the cavity that bamboo fibre assemblies are formed full of top board with lower plate tight closure, it is inserted into locking along row's keyhole of external mold Pin fixes top board so that test specimen and mold etc. are finally integrally moved to fog room, heated by core model integral locking in external mold Solidification, demoulding, forms a kind of circular cross-section Recombined bamboo component.
Advantage of the present invention is notable, has the advantages that:
(1) present invention realize different cross section Recombined bamboo component production, can be directly used in building structure it is prismatic, Cylindrical, ellipse and polygon beam, column etc., instead of traditional log.
(2) it by the core model of cavity of the replacement with different cross section shape and size, places it in external mold, you can compacting The Recombined bamboo component of different cross section, simple in structure, easy to operate, external mold one module multiple usages greatly improve production efficiency.
(3) external mold immobilizes, and core model freely can be detached from and replace, and die change is efficient, greatly improve compacting The versatility of mold.
(4) raw material are not particularly limited, can are thin bamboo strips used for weaving item or bamboo fibre assemblies, are not necessarily to special processing, Compression moulding, even density, integral strength are high.
Description of the drawings:
Fig. 1 is a kind of overall structure diagram of Recombined bamboo non-uniform member manufacture mold;
Fig. 2 is a kind of structural decomposition diagram of Recombined bamboo non-uniform member manufacture mold;
Fig. 3 is a kind of elevation of Recombined bamboo non-uniform member manufacture mold;
Fig. 4 is a kind of plan view of Recombined bamboo non-uniform member manufacture mold;
Fig. 5 is a kind of cast outer mold structure schematic diagram of Recombined bamboo non-uniform member manufacture mold;
Fig. 6 is a kind of core mold structure schematic diagram of circular cross-section cavity;
Fig. 7 is a kind of core mold structure schematic diagram of the circular cross-section cavity of ribbed stiffener form;
Fig. 8 is a kind of core mold structure decomposition diagram of the circular cross-section cavity of ribbed stiffener form;
Fig. 9 is a kind of core mold structure schematic diagram of elliptic cross-section cavity;
Figure 10 is a kind of core mold structure schematic diagram of rectangular section cavity;
In 1~attached drawing of attached drawing 10,1 is external mold;11 be keyhole;2 be core model;21 be top board;211 be solid upper pressure Plate;212 be ribbed stiffener top board;22 be lower plate;221 be solid lower plate;222 be ribbed stiffener lower plate;3 be ribbed stiffener;4 For groove;5 be cavity;6 be locking pin.
Specific implementation mode:
For a clearer understanding of the technical characteristics, objects and effects of the present invention, now control illustrates this hair Bright specific implementation mode.The present invention provides a kind of Recombined bamboo non-uniform member manufacture mold, including external mold 1, core model 2 and locking Pin 6, which is characterized in that two side surface upper parts of 1 U-shaped profile of external mold, external mold 1 symmetrically open up two pairs or more keyholes 11, Core model 2 is made of a pair of of top board 21 and 22 upper and lower pairing of lower plate, and core model 2 can be freely detached from and replace with external mold 1, core model 2 It is filled in 1 inside of external mold and its outer wall is bonded with the inner wall of external mold 1, be formed between the top board 21 and lower plate 22 of core model 2 One section cavity 5 sealed around, the boring of cavity 5, hollow section have transformable shape and transformable The vertical axis of size, cavity 5 is consistent with the vertical axis direction of core model 2, and locking pin 6 will be outer by the keyhole 11 of 1 both sides of external mold Mould 1, core model 2 fix locking, and Recombined bamboo variable cross-section bamboo component to be processed is full of the cavity 5 for being compacted at core model 2.
21 bottom of top board is equipped with groove 4, the corresponding groove that same shape, size are equipped on 22 top of lower plate 4, groove 4 is one kind of half polygonal grooves of semi-circular recesses, half rectangular recess, half elliptic groove or number of edges more than 4, on Pressing plate 21 forms the cavity 5 that a section surrounding is closed completely after being closed with 22 upper and lower pairing of lower plate.
The hollow section of the cavity 5 is one kind of the polygon of circle, rectangle, ellipse or number of edges more than 4.
The cavity 5 of the core model 2 has transformable shape and transformable size, by changing top board 21 under Shape, the size of the groove 4 of bottom plate 22, you can the Recombined bamboo non-uniform member of compacting different shape and size.
The top board 21 is one kind of solid top board 211 or ribbed stiffener top board 212, under lower plate 22 is solid One kind of bottom plate 221 or ribbed stiffener lower plate 222, it is preferential to select ribbed stiffener top board 212 and add to reduce the dead weight of core model 2 The form of strength rib lower plate 222.
Both sides length direction interval dispersed placement of the keyhole 11 along external mold 1.
The ribbed stiffener top board 212 and ribbed stiffener lower plate 222 is along longitudinally spaced setting two or more and the longitudinal axis To vertical ribbed stiffener 3.
Embodiment one:
A kind of circular cross-section Recombined bamboo non-uniform member manufacture mold, including external mold 1, core model 2 and locking pin 6, external mold 1 Two side surface upper parts of U-shaped profile, external mold 1 symmetrically open up two pairs or more keyholes 11, and core model 2 is by 21 He of a pair of of top board 22 upper and lower pairing of lower plate is constituted, and core model 2 can be freely detached from and replace with external mold 1, and core model 2 is filled in inside external mold 1 and outside it Wall is bonded with the inner wall of external mold 1, and there are one section cavitys sealed around for formation between the top board 21 and lower plate 22 of core model 2 5, the boring of cavity 5, hollow section is circular cross-section, and the vertical axis of cavity 5 is consistent with the vertical axis direction of core model 2, It locks pin 6 and external mold 1, core model 2 is fixed by locking, Recombined bamboo variable cross-section bamboo component to be processed by the keyhole 11 of 1 both sides of external mold Full of the cavity 5 for being compacted at core model 2.21 bottom of top board is equipped with groove 4, it is corresponding 22 top of lower plate be equipped with same shape, The groove 4 of size, groove 4 are semi-circular recesses.
Embodiment two:
A kind of elliptic cross-section Recombined bamboo non-uniform member manufacture mold, including external mold 1, core model 2 and locking pin 6, outside Two side surface upper parts of 1 U-shaped profile of mould, external mold 1 symmetrically open up two pairs or more keyholes 11, and core model 2 is by a pair of of top board 21 and 22 upper and lower pairing of lower plate constitute, core model 2 can freely be detached from and replace with external mold 1, and core model 2 is filled in inside external mold 1 And its outer wall is bonded with the inner wall of external mold 1, there are one section is sealed around for formation between the top board 21 and lower plate 22 of core model 2 Cavity 5, the boring of cavity 5, hollow section be elliptic cross-section, the vertical axis of the vertical axis and core model 2 of cavity 5 Direction is consistent, and external mold 1, core model 2 are fixed locking by locking pin 6 by the keyhole 11 of 1 both sides of external mold, and Recombined bamboo to be processed, which becomes, to be cut Face bamboo component is full of the cavity 5 for being compacted at core model 2.21 bottom of top board is equipped with groove 4, corresponding to be equipped with phase on 22 top of lower plate The groove 4 of similar shape, size, groove 4 are half elliptic grooves.
Embodiment three:
A kind of rectangular section Recombined bamboo non-uniform member manufacture mold, including external mold 1, core model 2 and locking pin 6, external mold 1 Two side surface upper parts of U-shaped profile, external mold 1 symmetrically open up two pairs or more keyholes 11, and core model 2 is by 21 He of a pair of of top board 22 upper and lower pairing of lower plate is constituted, and core model 2 can be freely detached from and replace with external mold 1, and core model 2 is filled in inside external mold 1 and outside it Wall is bonded with the inner wall of external mold 1, and there are one section cavitys sealed around for formation between the top board 21 and lower plate 22 of core model 2 5, the boring of cavity 5, hollow section is rectangular section, and the vertical axis of cavity 5 is consistent with the vertical axis direction of core model 2, It locks pin 6 and external mold 1, core model 2 is fixed by locking, Recombined bamboo variable cross-section bamboo component to be processed by the keyhole 11 of 1 both sides of external mold Full of the cavity 5 for being compacted at core model 2.21 bottom of top board is equipped with groove 4, it is corresponding 22 top of lower plate be equipped with same shape, The groove 4 of size, groove 4 are half rectangular recess.
When Recombined bamboo non-uniform member suppresses implementation, lower plate 22 is first placed in external mold 1, then by loose impregnation bamboo Bamboo strip or bamboo fibre assemblies are disposably put into the semi-circular recesses 4 of lower plate 22, are pressed into top board 21, are made loose impregnation The cavity 5 that thin bamboo strips used for weaving item or bamboo fibre assemblies are formed full of top board 21 with 22 tight closure of lower plate, along a row of external mold 1 Keyhole 11 is inserted into locking pin 6 and fixes top board 21 so that 2 integral locking of core model is in external mold 1, finally by test specimen and mold etc. Entirety moves to fog room, is heating and curing, and demoulds, forms a kind of circular cross-section Recombined bamboo component.

Claims (7)

1. a kind of Recombined bamboo non-uniform member manufactures mold, including external mold (1), core model (2) and locking pin (6), feature exists In, external mold (1) U-shaped profile, two side surface upper parts of external mold (1) symmetrically open up two pairs or more keyholes (11), core model (2) by A pair of of top board (21) and the upper and lower pairing of lower plate (22) are constituted, and core model (2) can be freely detached from and replace with external mold (1), core model (2) it is filled in external mold (1) inside and its outer wall is bonded with the inner wall of external mold (1), the top board (21) and lower plate of core model (2) (22) it is formed between there are one section cavity (5) sealed around, the boring of cavity (5), hollow section has variable The vertical axis of the shape of change and transformable size, cavity (5) is consistent with the vertical axis direction of core model (2), and locking pin (6) is logical The keyhole (11) of external mold (1) both sides is crossed by external mold (1), the fixed locking of core model (2), Recombined bamboo variable cross-section bamboo component to be processed is full of It is compacted at the cavity (5) of core model (2).
2. a kind of Recombined bamboo non-uniform member as described in claim 1 manufactures mold, it is characterised in that the top board (21) bottom is equipped with groove (4), the corresponding groove (4) that same shape, size are equipped on lower plate (22) top, and groove (4) is One kind of half polygonal grooves of semi-circular recesses, half rectangular recess, half elliptic groove or number of edges more than 4, top board (21) The cavity (5) that a section surrounding is closed completely is formed after being closed with the upper and lower pairing of lower plate (22).
3. a kind of Recombined bamboo non-uniform member as described in claim 1 manufactures mold, it is characterised in that the cavity (5) Hollow section is one kind of the polygon of circle, rectangle, ellipse or number of edges more than 4.
4. a kind of Recombined bamboo non-uniform member as described in claim 1 manufactures mold, it is characterised in that the core model (2) Cavity (5) has transformable shape and transformable size, by the groove (4) for changing top board (21) and lower plate (22) Shape, size, you can compacting different shape and size Recombined bamboo non-uniform member.
5. a kind of Recombined bamboo non-uniform member as described in claim 1 manufactures mold, it is characterised in that the top board (21) be solid top board (211) or ribbed stiffener top board (212) one kind, lower plate (22) be solid lower plate (221) or One kind of ribbed stiffener lower plate (222), it is preferential to select ribbed stiffener top board (212) and ribbed stiffener to reduce the dead weight of core model (2) The form of lower plate (222).
6. a kind of Recombined bamboo non-uniform member as described in claim 1 manufactures mold, it is characterised in that the keyhole (11) Along the both sides length direction interval dispersed placement of external mold (1).
7. a kind of Recombined bamboo non-uniform member as claimed in claim 5 manufactures mold, it is characterised in that on the ribbed stiffener Pressing plate (212) and ribbed stiffener lower plate (222) are along longitudinally spaced setting two or more the ribbed stiffener (3) vertical with vertical axis.
CN201810328768.XA 2018-04-07 2018-04-07 A kind of Recombined bamboo non-uniform member manufacture mold Pending CN108608551A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111687985A (en) * 2020-04-29 2020-09-22 南京林业大学 Cylindrical and inner square recombined bamboo component and preparation method thereof
CN111687984A (en) * 2020-04-29 2020-09-22 南京林业大学 Annular FRP (fiber reinforced plastic) rib or steel bar recombined wood or straw combined member and preparation method thereof

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1284424A (en) * 1999-08-15 2001-02-21 叶靓观 Method of recombining bamboo material into reinforced shapes
CN2685045Y (en) * 2004-03-31 2005-03-16 王雄伟 Bamboo compacting moulding apparatus
CN203092699U (en) * 2013-01-08 2013-07-31 国家林业局北京林业机械研究所 Bamboo recombined material
CN103552143A (en) * 2013-10-22 2014-02-05 浙江省林产品质量检测站 Cylindrical reconstituted bamboo lumber cold-pressing mold and cylindrical reconstituted bamboo lumber manufacturing method
CN104802230A (en) * 2015-05-05 2015-07-29 南京林业大学 Prestress reinforced recombined bamboo production mold
CN107443772A (en) * 2017-07-26 2017-12-08 南京航空航天大学 A kind of mould and its process suitable for composite tube RTM shapings
CN208052195U (en) * 2018-04-07 2018-11-06 南京林业大学 A kind of Recombined bamboo non-uniform member producing equipment

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1284424A (en) * 1999-08-15 2001-02-21 叶靓观 Method of recombining bamboo material into reinforced shapes
CN2685045Y (en) * 2004-03-31 2005-03-16 王雄伟 Bamboo compacting moulding apparatus
CN203092699U (en) * 2013-01-08 2013-07-31 国家林业局北京林业机械研究所 Bamboo recombined material
CN103552143A (en) * 2013-10-22 2014-02-05 浙江省林产品质量检测站 Cylindrical reconstituted bamboo lumber cold-pressing mold and cylindrical reconstituted bamboo lumber manufacturing method
CN104802230A (en) * 2015-05-05 2015-07-29 南京林业大学 Prestress reinforced recombined bamboo production mold
CN107443772A (en) * 2017-07-26 2017-12-08 南京航空航天大学 A kind of mould and its process suitable for composite tube RTM shapings
CN208052195U (en) * 2018-04-07 2018-11-06 南京林业大学 A kind of Recombined bamboo non-uniform member producing equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111687985A (en) * 2020-04-29 2020-09-22 南京林业大学 Cylindrical and inner square recombined bamboo component and preparation method thereof
CN111687984A (en) * 2020-04-29 2020-09-22 南京林业大学 Annular FRP (fiber reinforced plastic) rib or steel bar recombined wood or straw combined member and preparation method thereof
CN111687985B (en) * 2020-04-29 2024-03-15 南京林业大学 Outer-round inner-square recombined bamboo member and preparation method thereof
CN111687984B (en) * 2020-04-29 2024-03-15 南京林业大学 Annular FRP rib or steel bar recombined wood or straw combined member and preparation method thereof

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