CN108608092A - Monitor the method for wire reel, the device of system and fixed wire reel - Google Patents
Monitor the method for wire reel, the device of system and fixed wire reel Download PDFInfo
- Publication number
- CN108608092A CN108608092A CN201810402760.3A CN201810402760A CN108608092A CN 108608092 A CN108608092 A CN 108608092A CN 201810402760 A CN201810402760 A CN 201810402760A CN 108608092 A CN108608092 A CN 108608092A
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- Prior art keywords
- welding
- wire
- weight
- wire reel
- weld seam
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
- B23K9/327—Means for transporting supplies
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- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
Present disclose provides a kind of methods of monitoring wire reel, including：When electric welding machine is in running order, the weight change of the wire reel monitored by weight sensor is obtained；According to the weight change of the wire reel, the remaining weight of welding wire is determined；If the remaining weight of the welding wire within a preset range, does not start to alarm.The disclosure additionally provides a kind of device of fixed wire reel, including wire reel, welding wire dish axle, holder and weight sensor, wherein：The welding wire dish axle is fixed on the holder；The wire reel is installed across the welding wire dish axle so that the wire reel can be along the welding wire Shaft rotation；The weight sensor is located on the wire reel and the contact surface of the welding wire dish axle, the weight change of wire reel when for monitoring the wire reel along the welding wire Shaft rotation.The disclosure additionally provides a kind of system of monitoring wire reel.
Description
Technical field
This disclosure relates to a kind of electric welding machine welding field more particularly to method of monitoring wire reel, system and fixed weldering
The device of wire tray.
Background technology
Currently, welding wire is extracted out from the wire reel of the device of fixed wire reel, it is sent in the welding gun of electric welding machine and is welded
Operation is connect, needs to re-replace after a disk welding wire runs out of, during this, the consumption of welding wire is by manually monitoring and remembering
Record.For example, when electric welding machine is in running order, the consumption manually to welding wire is needed to be monitored and record, if it find that weldering
When the welding wire surplus deficiency of wire tray, the wire reel that more renews.
But during realizing present inventive concept, inventor has found that at least there are the following problems in the prior art：It is existing
There is technology using the consumption of artificial monitoring and record welding wire, increases human cost in this way；And welding wire is completely consumed it
Before cannot be automatically reminded to and be alarmed in advance, prepare new wire reel ahead of time to also just cannot achieve, reduce production effect
Rate.
Invention content
In view of this, the disclosure provides a kind of method, system and the device for fixing wire reel of monitoring wire reel, in turn
Solves the problems, such as caused by the limitation and defect of the relevant technologies one or more at least partly.
On the one hand method that the disclosure provides monitoring wire reel, including：When electric welding machine is in running order, obtain logical
Cross the weight change of the wire reel of weight sensor monitoring；According to the weight change of the wire reel, the surplus of welding wire is determined
Remaining weight；If the remaining weight of the welding wire within a preset range, does not start to alarm.
In accordance with an embodiment of the present disclosure, the above method further includes the remaining weight for recording the welding wire, in order in time more
Change the wire reel.
In accordance with an embodiment of the present disclosure, the remaining weight for recording the welding wire includes：Recording the wire reel can be interrupted
The remaining weight of welding wire described in welding process, wherein it is described be interrupted welding refer to during the welding process can be in midway
Disconnected welding；And/or record the remaining weight of wire reel welding wire described in continuous welding process, wherein the company
Continuous welding refers to that cannot interrupt welding halfway during the welding process.
In accordance with an embodiment of the present disclosure, include if the remaining weight of the welding wire not within a preset range, starts alarm：
If the remaining weight of the welding wire is less than predetermined threshold value, start to alarm；Or if the remaining weight of the welding wire one
Do not change in the section time, starts to alarm.
In accordance with an embodiment of the present disclosure, the above method further includes：When the electric welding machine is designated one weld seam of welding, judge
Whether the remaining weight of the welding wire is more than or equal to the default consumption of the weld seam, if the remaining weight of the welding wire is little
In the default consumption equal to the weld seam, start to alarm, in order to replace the wire reel.
In accordance with an embodiment of the present disclosure, the above method further includes：When the electric welding machine completes appointing for one weld seam of specified welding
When business, the electric welding machine weight of actual consumption welding wire and the preset consumption of the weld seam when welding the weld seam, if
The electric welding machine weight of actual consumption welding wire and difference of the preset consumption of the weld seam when welding the weld seam are more than preset value
When, start to alarm.
On the other hand the disclosure additionally provides a kind of system of monitoring wire reel, including：Monitoring module, for working as electric welding machine
When in running order, the weight change of the wire reel monitored by weight sensor is obtained；Determining module is used for basis
The weight change of the wire reel determines the remaining weight of welding wire；Alarm module, if the remaining weight of the welding wire is not pre-
If in range, starting to alarm.
In accordance with an embodiment of the present disclosure, above system further includes：Logging modle, the residue weight for recording the welding wire
Amount, in order to replace the wire reel in time.
In accordance with an embodiment of the present disclosure, logging modle includes：First record sub module, for recording the wire reel can
The remaining weight of welding wire described in tack welding process, wherein it is described be interrupted welding refer to during the welding process can in
Break on the way and welds；And/or the second record sub module, for recording wire reel welding wire described in continuous welding process
Remaining weight, wherein it is described it is continuous welding refer to that cannot interrupt welding halfway during the welding process.
In accordance with an embodiment of the present disclosure, alarm module includes：First alarm submodule, if the remaining weight of the welding wire
When less than predetermined threshold value, start to alarm；Or second alarm submodule, if the remaining weight of the welding wire is whithin a period of time
Do not change, starts to alarm.
In accordance with an embodiment of the present disclosure, above system further includes：Judgment module, for being designated welding when the electric welding machine
When one weld seam, judge whether the remaining weight of the welding wire is more than or equal to the default consumption of the weld seam, if the welding wire
Remaining weight be not more than equal to the weld seam default consumption, start to alarm, in order to replace the wire reel.
In accordance with an embodiment of the present disclosure, above system further includes：Comparison module, when the electric welding machine completes specified welding one
When the task of weld seam, the electric welding machine weight of actual consumption welding wire and the preset consumption of the weld seam when welding the weld seam
Amount, if electric welding machine weight and the difference of the preset consumption of the weld seam of actual consumption welding wire when welding the weld seam is more than
When preset value, start to alarm.
On the other hand the disclosure additionally provides a kind of device of fixed wire reel, including wire reel, welding wire dish axle, holder and
Weight sensor, wherein：The welding wire dish axle is fixed on the holder；The wire reel is pacified across the welding wire dish axle
Dress so that the wire reel can be along the welding wire Shaft rotation；The weight sensor is located at the wire reel and the weldering
On the contact surface of wire tray axis, the weight change of wire reel when for monitoring the wire reel along the welding wire Shaft rotation.
In accordance with an embodiment of the present disclosure, the contact surface is the position directly above of the welding wire dish axle and the wire reel
Contact surface.
In accordance with an embodiment of the present disclosure, the prior art can be solved at least partly using artificial monitoring and records welding wire
Brought when consumption increase human cost, asking of cannot being automatically reminded to and be alarmed in advance before welding wire is completely consumed
Topic, and the weight change for monitoring wire reel in real time using weight sensor is realized with this, human cost can be reduced in this way, when
The remaining weight of welding wire not within a preset range when start to alarm, so as to replace wire reel in time, and then improve production effect
Rate.
It should be understood that above general description and following detailed description is only exemplary and explanatory, not
The disclosure can be limited.
Description of the drawings
Fig. 1 diagrammatically illustrates the flow chart of the method for the monitoring wire reel according to the embodiment of the present disclosure；
Fig. 2 diagrammatically illustrates the flow chart of the method for the monitoring wire reel according to another embodiment of the disclosure；
Fig. 3 diagrammatically illustrates the block diagram of the system of the monitoring wire reel according to the embodiment of the present disclosure；
Fig. 4 diagrammatically illustrates the block diagram of the system of the monitoring wire reel according to another embodiment of the disclosure；
Fig. 5 diagrammatically illustrates the block diagram of the system of the monitoring wire reel according to another embodiment of the disclosure；
Fig. 6 diagrammatically illustrates the block diagram of the system of the monitoring wire reel according to another embodiment of the disclosure；
Fig. 7 diagrammatically illustrates the block diagram of the system of the monitoring wire reel according to another embodiment of the disclosure；
Fig. 8 diagrammatically illustrates the block diagram of the system of the monitoring wire reel according to another embodiment of the disclosure；
Fig. 9 diagrammatically illustrates the apparatus structure schematic diagram of the fixation wire reel according to the embodiment of the present disclosure；
Figure 10 diagrammatically illustrates the side schematic view of the device of the fixation wire reel according to the embodiment of the present disclosure.
Specific implementation mode
Hereinafter, will be described with reference to the accompanying drawings embodiment of the disclosure.However, it should be understood that these descriptions are only exemplary
, and it is not intended to limit the scope of the present disclosure.In addition, in the following description, descriptions of well-known structures and technologies are omitted, with
Avoid unnecessarily obscuring the concept of the disclosure.
Present disclose provides the devices of a kind of method of monitoring wire reel, system and fixed wire reel.Monitor wire reel
Method include：When electric welding machine is in running order, the weight for obtaining the wire reel monitored by weight sensor becomes
Change；According to the weight change of the wire reel, the remaining weight of welding wire is determined；If the remaining weight of the welding wire is not default
In range, start to alarm.
By the method for the monitoring wire reel of the disclosure, the prior art is solved at least partly using artificial monitoring and record
That is brought when the consumption of welding wire increases human cost, cannot be automatically reminded to and be reported in advance before welding wire is completely consumed
Alert problem, and the weight change for monitoring wire reel in real time using weight sensor is realized with this, manpower can be reduced in this way
Cost, when the remaining weight of welding wire not within a preset range when start to alarm, so as to replace wire reel in time, and then improve
Production efficiency.
Fig. 1 diagrammatically illustrates the flow chart of the method for the monitoring wire reel according to the embodiment of the present disclosure.
As shown in Figure 1, the method for monitoring wire reel includes step S101~step S103.
In step S101, when electric welding machine is in running order, the welding wire monitored by weight sensor is obtained
The weight change of disk.
In step s 102, according to the weight change of the wire reel, the remaining weight of the welding wire is determined.
In step s 103, if the remaining weight of the welding wire not within a preset range, starts to alarm.
This method can monitor the weight change of wire reel by weight sensor, without artificial monitoring wire reel, thus
Reduce human cost.And the remaining weight of wire reel welding wire can be determined, according to the weight change of wire reel to overcome
The defect brought by manually estimating the inaccuracy of the remaining weight of welding wire.Further, if the remaining weight of welding wire not
Within a preset range, start to alarm, can timely replace wire reel in this way.
In some embodiments of the present disclosure, weight sensor may be mounted at the wire reel and the welding wire dish axle
On contact surface, the weight change of wire reel when monitoring the wire reel along the welding wire Shaft rotation to realize.
In accordance with an embodiment of the present disclosure, the remaining weight for calculating welding wire is completed by computer equipment, rather than artificial
Calculate or estimate the remaining weight of welding wire.
In some embodiments of the present disclosure, the preset range in step S103 can be set according to actual conditions.
For example, preset range can be set as to 1~3 kilogram, 2~4 kilograms etc., but not limited to this.
In accordance with an embodiment of the present disclosure, if the remaining weight of the welding wire not within a preset range, start alarm can be with
If the remaining weight including the welding wire is less than predetermined threshold value, start to alarm；Or if the welding wire remaining weight
Do not change whithin a period of time, starts to alarm.
In some embodiments of the present disclosure, when electric welding machine is designated one weld seam of welding, the remaining weight of welding wire cannot
Less than the weight of the weld seam consumed welding wire in welding.It usually can in welding, the weight of consumed welding wire be set by the weld seam
It is set to predetermined threshold value, can contribute to electric welding machine in this way can complete the specified weld task.
In some embodiments of the present disclosure, the remaining weight of welding wire can specifically refer to weldering without variation whithin a period of time
Wire tray is when rotated because the abnormal phenomenon of welding wire heap silk, therefore the welding wire residue weight that weight sensor monitors occurs in a variety of causes
Amount does not change whithin a period of time, in such a case, it is possible to the state of wire reel is checked by warning reminding related personnel,
It avoids and electric welding machine and wire reel is damaged.
In accordance with an embodiment of the present disclosure, the above method further includes judging when the electric welding machine is designated one weld seam of welding
Whether the remaining weight of the welding wire is more than or equal to the default consumption of the weld seam, if the remaining weight of the welding wire is little
In the default consumption equal to the weld seam, start to alarm, in order to replace the wire reel or prepare new welding wire.
In some embodiments of the present disclosure, since the specification of weld seam is different, in the weld seam institute of welding different size
The welding wire weight of consumption is also different.The specification of usual weld seam is directly set by producer.It can be with before executing disclosed method
By in the specification storage to the system of monitoring wire reel of the weld seam of different manufacturers production, conveniently wire reel is monitored in the execution disclosure
Method when use.
For example, when electric welding machine is designated one producer's weld seam of welding, call the weld seam specification of the producer (for example, the weld seam
The welding wire weight consumed in welding is 0.8 kilogram and cannot interrupt this time welding halfway in the welding process), in this feelings
It, can be by judging whether the remaining weight of current welding wire is more than or equal to the default consumption of weld seam, if it is not, starting under condition
Alarm, in order to replace wire reel or prepare new welding wire.It may because if being changed without wire reel or not preparing new welding wire
Electric welding machine can be caused to be stopped suddenly in the welding process, since the weld seam of the specification in the welding process cannot be in midway
It is disconnected, if needing to remind when so the remaining weight of current welding wire being less than the default consumption of weld seam when welding the weld seam related
The welding wire that personnel more renew in time can improve qualification rate when weld seam welding by this method.
In accordance with an embodiment of the present disclosure, the above method further includes：When the electric welding machine completes appointing for one weld seam of specified welding
When business, the electric welding machine weight of actual consumption welding wire and the preset consumption of the weld seam when welding the weld seam, if
The electric welding machine weight of actual consumption welding wire and difference of the preset consumption of the weld seam when welding the weld seam are more than preset value
When, start to alarm.
In some embodiments of the present disclosure, if the weight of electric welding machine actual consumption welding wire when welding the weld seam
When being more than preset value with the difference of the preset consumption of the weld seam, specified weld seam may include following two situation：
The first：The weld seam failure welding.For example, above-mentioned preset value is 10g.The default consumption of specified weld seam is 20g,
The weight of electric welding machine actual consumption welding wire when welding the weld seam is 9.5g.The two difference is 10.5 more than 10g.In this case
The weld seam for completing welding belongs to failure welding.E.g., including the product of the weld seam is in use it is possible that circuit is asked
Topic.
Second：The solder joint protrusion of the weld seam.For example, above-mentioned preset value is 10g.The default consumption of specified weld seam is
The weight of 20g, electric welding machine actual consumption welding wire when welding the weld seam are 35g.The two difference is 15 more than 10g.In such case
The lower weld seam for completing welding belongs to that reinforcement is larger and the weld seam of protrusion of surface.E.g., including the product of the weld seam can in assembling
The solder joint that the weld seam can be will appear is contacted with the solder joint of other weld seams, may also occur circuit question in this way.
It can remind the welding of related personnel (for example, electric welder) weld seam unqualified by this method, be divided into secondary
It in product, avoids occurring circuit question in use or assembling process, or avoids not meeting the welding procedure rule of user setting
Fixed weld seam is presented to the user, and then avoids reducing user experience.
Fig. 2 diagrammatically illustrates the flow chart of the method for the monitoring wire reel according to another embodiment of the disclosure.
As shown in Fig. 2, other than step S101~step S103 of Fig. 1 embodiments description, this method further includes step
S201。
In step S101, when electric welding machine is in running order, the welding wire monitored by weight sensor is obtained
The weight change of disk.
In step s 102, according to the weight change of the wire reel, the remaining weight of the welding wire is determined.
In step s 201, the remaining weight for recording the welding wire, in order to replace the wire reel in time.
In step s 103, if the remaining weight of the welding wire not within a preset range, starts to alarm.
This method can record the remaining weight of the welding wire, in order to replace the wire reel in time or prepare new weldering
Silk.Record operation in embodiment of the disclosure is completed by computer equipment, rather than manual record avoids existing
Technology uses manual record welding wire consumption, to reduce human cost.
In accordance with an embodiment of the present disclosure, the remaining weight for recording the welding wire may include：The wire reel is recorded can
The remaining weight of welding wire described in tack welding process, wherein it is described be interrupted welding refer to during the welding process can in
Break on the way and welds；And/or record the remaining weight of wire reel welding wire described in continuous welding process, wherein institute
It refers to that cannot interrupt welding halfway during the welding process to state continuous welding.
In some embodiments of the present disclosure, when can be recorded in real time at electric welding machine work, the residue weight of wire reel welding wire
Amount.Specifically, when can record electric welding machine execution can be interrupted weld task, the remaining weight of wire reel welding wire.It can also record
When electric welding machine executes continuous weld task, the remaining weight of wire reel welding wire.For example, can be interrupted weld task can refer to electric welding machine
Welding can be interrupted halfway when executing weld task, and interrupt welding to scrap soldered product.Continuous weld task
Electric welding machine midway when executing weld task, which can be referred to, cannot interrupt welding, because soldered production may be scrapped by interrupting welding
Product.
Fig. 3 diagrammatically illustrates the block diagram of the system of the monitoring wire reel according to the embodiment of the present disclosure.
As shown in figure 3, the system 300 of monitoring wire reel includes monitoring module 310, determining module 320 and alarm module
330。
Monitoring module 310, for when electric welding machine is in running order, obtaining the weldering monitored by weight sensor
The weight change of wire tray.
Determining module 320 determines the remaining weight of the welding wire for the weight change according to the wire reel.
Alarm module 330, if the remaining weight of the welding wire not within a preset range, starts to alarm.
The system 300 can monitor the weight change of wire reel by weight sensor, and wire reel is monitored without artificial, from
And reduce human cost.And it can determine the remaining weight of wire reel welding wire according to the weight change of wire reel, thus gram
The defect brought by manually estimating the inaccuracy of the remaining weight of welding wire is taken.Further, if the remaining weight of welding wire
Not within a preset range, start to alarm, can timely replace wire reel in this way.
In accordance with an embodiment of the present disclosure, the system 300 of wire reel is monitored for realizing the side of Fig. 1 monitoring wire reels described
Method.
Fig. 4 diagrammatically illustrates the block diagram of the system of the monitoring wire reel according to another embodiment of the disclosure.
As shown in figure 4, in addition to Fig. 3 embodiments description monitoring module 310, determining module 320 and alarm module 330 it
Outside, the system 400 for monitoring wire reel further includes logging modle 410.
Monitoring module 310, for when electric welding machine is in running order, obtaining the weldering monitored by weight sensor
The weight change of wire tray.
Determining module 320 determines the remaining weight of the welding wire for the weight change according to the wire reel.
Alarm module 330, if the remaining weight of the welding wire not within a preset range, starts to alarm.
Logging modle, the remaining weight for recording the welding wire, in order to replace the wire reel in time.
The system 400 can record the remaining weight of the welding wire, in order to replace the wire reel in time or prepare new
Welding wire.Record operation in embodiment of the disclosure is completed by computer equipment, rather than manual record avoids
The prior art uses manual record welding wire consumption, to reduce human cost.
In accordance with an embodiment of the present disclosure, the system 400 of wire reel is monitored for realizing the side of Fig. 2 monitoring wire reels described
Method.
Fig. 5 diagrammatically illustrates the block diagram of the system of the monitoring wire reel according to another embodiment of the disclosure.
As shown in figure 5, logging modle 410 may include the first record sub module 411 and the second record sub module 412.
First record sub module 411, for record the wire reel can welding wire described in tack welding process residue
Weight, wherein described to be interrupted welding refer to that can interrupt welding halfway during the welding process；And/or
Second record sub module 412, the residue weight for recording wire reel welding wire described in continuous welding process
Amount, wherein the continuous welding refers to that cannot interrupt welding halfway during the welding process.
In some embodiments of the present disclosure, when can be recorded in real time at electric welding machine work, the residue weight of wire reel welding wire
Amount.Specifically, when can record electric welding machine execution can be interrupted weld task, the remaining weight of wire reel welding wire.It can also record
When electric welding machine executes continuous weld task, the remaining weight of wire reel welding wire.For example, can be interrupted weld task can refer to electric welding machine
Welding can be interrupted halfway when executing weld task, and interrupt welding to scrap soldered product.Continuous weld task
Electric welding machine midway when executing weld task, which can be referred to, cannot interrupt welding, because soldered production may be scrapped by interrupting welding
Product.
Fig. 6 diagrammatically illustrates the block diagram of the system of the monitoring wire reel according to another embodiment of the disclosure.
As shown in fig. 6, alarm module 330 includes the first alarm alarm submodule 332 of submodule 331 and second.
First alarm submodule 331 starts to alarm if the remaining weight of the welding wire is less than predetermined threshold value；Or
Second alarm submodule 332 starts to report if the remaining weight of the welding wire does not change whithin a period of time
It is alert.
In some embodiments of the present disclosure, when electric welding machine is designated one weld seam of welding, the remaining weight of welding wire cannot
Less than the weight of the weld seam consumed welding wire in welding.It usually can in welding, the weight of consumed welding wire be set by the weld seam
It is set to predetermined threshold value, can contribute to electric welding machine in this way can complete the specified weld task.
In some embodiments of the present disclosure, the remaining weight of welding wire can specifically refer to weldering without variation whithin a period of time
Wire tray is when rotated because the abnormal phenomenon of welding wire heap silk, therefore the welding wire residue weight that weight sensor monitors occurs in a variety of causes
Amount does not change whithin a period of time, in such a case, it is possible to the state of wire reel is checked by warning reminding related personnel,
It avoids and electric welding machine and wire reel is damaged.
Fig. 7 diagrammatically illustrates the block diagram of the system of the monitoring wire reel according to another embodiment of the disclosure.
As shown in fig. 7, in addition to Fig. 3 embodiments description monitoring module 310, determining module 320 and alarm module 330 it
Outside, the system 500 for monitoring wire reel further includes judgment module 510.
Judgment module 510, for when the electric welding machine is designated one weld seam of welding, judging the remaining weight of the welding wire
Whether the default consumption of the weld seam is more than or equal to, if the remaining weight of the welding wire, which is not more than, is equal to the pre- of the weld seam
If consumption, start to alarm, in order to replace the wire reel.
In some embodiments of the present disclosure, since the specification of weld seam is different, in the weld seam institute of welding different size
The welding wire weight of consumption is also different.The specification of usual weld seam is directly set by producer.It can be with before executing disclosed method
By in the specification storage to the system of monitoring wire reel of the weld seam of different manufacturers production, conveniently wire reel is monitored in the execution disclosure
Method when use.
For example, when electric welding machine is designated one producer's weld seam of welding, call the weld seam specification of the producer (for example, the weld seam
The welding wire weight consumed in welding is 0.8 kilogram and cannot interrupt this time welding halfway in the welding process), in this feelings
It, can be by judging whether the remaining weight of current welding wire is more than or equal to the default consumption of weld seam, if it is not, starting under condition
Alarm, in order to replace wire reel or prepare new welding wire.It may because if being changed without wire reel or not preparing new welding wire
Electric welding machine can be caused to be stopped suddenly in the welding process, since the weld seam of the specification in the welding process cannot be in midway
It is disconnected, if needing to remind when so the remaining weight of current welding wire being less than the default consumption of weld seam when welding the weld seam related
The welding wire that personnel more renew in time can improve qualification rate when weld seam welding by this method.
Fig. 8 diagrammatically illustrates the block diagram of the system of the monitoring wire reel according to another embodiment of the disclosure.
As shown in figure 8, in addition to the monitoring module 310 of Fig. 7 embodiments description, determining module 320, alarm module 330 and sentencing
Except disconnected module 510, the system 600 for monitoring wire reel further includes comparison module 610.
Comparison module 610, when the electric welding machine completes the task of one weld seam of specified welding, the electric welding machine is welding
The weight of actual consumption welding wire and the weld seam preset consumption when connecing the weld seam, if the electric welding machine is when welding the weld seam
When the weight of actual consumption welding wire and the difference of the preset consumption of the weld seam are more than preset value, start to alarm.
In some embodiments of the present disclosure, if the weight of electric welding machine actual consumption welding wire when welding the weld seam
When being more than preset value with the difference of the preset consumption of the weld seam, specified weld seam may include following two situation：
The first：The weld seam failure welding.For example, above-mentioned preset value is 10g.The default consumption of specified weld seam is 20g,
The weight of electric welding machine actual consumption welding wire when welding the weld seam is 9.5g.The two difference is 10.5 more than 10g.In this case
The weld seam for completing welding belongs to failure welding.E.g., including the product of the weld seam is in use it is possible that circuit is asked
Topic.
Second：The solder joint protrusion of the weld seam.For example, above-mentioned preset value is 10g.The default consumption of specified weld seam is
The weight of 20g, electric welding machine actual consumption welding wire when welding the weld seam are 35g.The two difference is 15 more than 10g.In such case
The lower weld seam for completing welding belongs to that reinforcement is larger and the weld seam of protrusion of surface.E.g., including the product of the weld seam can in assembling
The solder joint that the weld seam can be will appear is contacted with the solder joint of other weld seams, may also occur circuit question in this way.
It can remind the welding of related personnel (for example, electric welder) weld seam unqualified by this method, be divided into secondary
It in product, avoids occurring circuit question in use or assembling process, or avoids not meeting the welding procedure rule of user setting
Fixed weld seam is presented to the user, and then avoids reducing user experience.
With reference to figure 9 and Figure 10, the disclosure additionally provides a kind of device 700 of fixed wire reel.
As shown in figure 9, the device 700 of fixed wire reel includes holder 1, wire reel 2, welding wire dish axle 3 and weight sensor
4。
Welding wire dish axle 3 is fixed on 1 on holder.
Wire reel 2 is installed across welding wire dish axle 3 so that wire reel 2 can be rotated along welding wire dish axle 3.
Weight sensor 4 is located on wire reel 2 and the contact surface of welding wire dish axle 3, for monitoring wire reel 2 along welding wire dish axle
The weight change of wire reel 2 when 3 rotation.
In accordance with an embodiment of the present disclosure, the disclosure may be implemented using the weight sensor 4 of the device 700 of fixed wire reel
Monitor the step S101 of the method for wire reel.Concrete implementation process is same as mentioned above or similar, and details are not described herein.
As shown in Figure 10, weight sensor 4 is located in the position directly above of welding wire dish axle 3 and the contact surface of wire reel 2.
In accordance with an embodiment of the present disclosure, weight sensor 4 is preferably arranged to position directly above and the weldering in welding wire dish axle 3
On the contact surface of wire tray 2.The weight change of wire reel can be accurately monitored in this way.It should be understood that weight sensor 4
It can also be arranged on wire reel 2 and other contact surfaces of welding wire dish axle 3.For example, being arranged weight sensor 4 in welding wire dish axle
On 3 upper left side position and the contact surface of wire reel 2, or weight sensor 4 is arranged in the top position again of welding wire dish axle 3
With on the contact surface of wire reel 2 etc., but not limited to this.
Embodiment of the disclosure is described above.But the purpose that these embodiments are merely to illustrate that, and
It is not intended to limit the scope of the present disclosure.Although respectively describing each embodiment above, but it is not intended that each reality
Use cannot be advantageously combined by applying the measure in example.The scope of the present disclosure is defined by the appended claims and the equivalents thereof.It does not take off
From the scope of the present disclosure, those skilled in the art can make a variety of alternatives and modifications, these alternatives and modifications should all be fallen at this
Within scope of disclosure.
Claims (14)
1. a kind of method of monitoring wire reel, including：
When electric welding machine is in running order, the weight change of the wire reel monitored by weight sensor is obtained；
According to the weight change of the wire reel, the remaining weight of the welding wire is determined；
If the remaining weight of the welding wire within a preset range, does not start to alarm.
2. according to the method described in claim 1, further including：
The remaining weight for recording the welding wire, in order to replace the wire reel in time.
3. according to the method described in claim 1, wherein, the remaining weight for recording the welding wire includes：
Record the wire reel can welding wire described in tack welding process remaining weight, wherein it is described to be interrupted welding and be
Finger can interrupt welding halfway during the welding process；And/or
Record the remaining weight of wire reel welding wire described in continuous welding process, wherein it is described it is continuous welding refer to
Welding cannot be interrupted during welding halfway.
4. according to the method described in claim 1, wherein, if the remaining weight of the welding wire not within a preset range, starts
Alarm includes：
If the remaining weight of the welding wire is less than predetermined threshold value, start to alarm；Or
If the remaining weight of the welding wire does not change whithin a period of time, start to alarm.
5. according to the method described in claim 1, further including：
When the electric welding machine is designated one weld seam of welding, judge whether the remaining weight of the welding wire is more than or equal to the weld seam
Default consumption, if the remaining weight of the welding wire be not more than equal to the weld seam default consumption, start to alarm, with
It is conveniently replaceable the wire reel.
6. according to the method described in claim 5, further including：
When the electric welding machine completes the task of one weld seam of specified welding, the electric welding machine is practical when welding the weld seam to disappear
The weight and the preset consumption of the weld seam for consuming welding wire, if the weight of electric welding machine actual consumption welding wire when welding the weld seam
When amount and the difference of the preset consumption of the weld seam are more than preset value, start to alarm.
7. a kind of system of monitoring wire reel, including：
Monitoring module, for when electric welding machine is in running order, obtaining the wire reel monitored by weight sensor
Weight change；
Determining module determines the remaining weight of the welding wire for the weight change according to the wire reel；
Alarm module, if the remaining weight of the welding wire not within a preset range, starts to alarm.
8. system according to claim 7, further includes：
Logging modle, the remaining weight for recording the welding wire, in order to replace the wire reel in time.
9. system according to claim 7, wherein logging modle includes：
First record sub module, for record the wire reel can welding wire described in tack welding process remaining weight,
In, it is described that be interrupted welding refer to that can interrupt welding halfway during the welding process；And/or
Second record sub module, the remaining weight for recording wire reel welding wire described in continuous welding process, wherein
The continuous welding refers to that cannot interrupt welding halfway during the welding process.
10. system according to claim 7, wherein alarm module includes：
First alarm submodule starts to alarm if the remaining weight of the welding wire is less than predetermined threshold value；Or
Second alarm submodule starts to alarm if the remaining weight of the welding wire does not change whithin a period of time.
11. system according to claim 7, further includes：
Judgment module, for when the electric welding machine is designated one weld seam of welding, judging whether the remaining weight of the welding wire is big
In the default consumption equal to the weld seam, if the remaining weight of the welding wire is not more than the default consumption equal to the weld seam
Amount, starts to alarm, in order to replace the wire reel.
12. system according to claim 11, further includes：
Comparison module, when the electric welding machine completes the task of one weld seam of specified welding, the electric welding machine is welding the weldering
The weight of actual consumption welding wire and the preset consumption of the weld seam, disappear if the electric welding machine is practical when welding the weld seam when seam
When the weight for consuming welding wire and the difference of the preset consumption of the weld seam are more than preset value, start to alarm.
13. a kind of device of fixed wire reel, including wire reel, welding wire dish axle, holder and weight sensor, wherein：
The welding wire dish axle is fixed on the holder；
The wire reel is installed across the welding wire dish axle so that the wire reel can be along the welding wire Shaft rotation；
The weight sensor is located on the wire reel and the contact surface of the welding wire dish axle, for monitoring the wire reel edge
The weight change of the wire reel when welding wire Shaft rotation.
14. device according to claim 13, wherein position directly above and institute of the contact surface for the welding wire dish axle
State the contact surface of wire reel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810402760.3A CN108608092A (en) | 2018-04-28 | 2018-04-28 | Monitor the method for wire reel, the device of system and fixed wire reel |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810402760.3A CN108608092A (en) | 2018-04-28 | 2018-04-28 | Monitor the method for wire reel, the device of system and fixed wire reel |
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| CN201810402760.3A Pending CN108608092A (en) | 2018-04-28 | 2018-04-28 | Monitor the method for wire reel, the device of system and fixed wire reel |
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| CN112404659A (en) * | 2020-11-02 | 2021-02-26 | 深圳市瑞凌实业股份有限公司 | Welding wire feeder, welding system, control method, and storage medium |
| CN112658556A (en) * | 2020-12-09 | 2021-04-16 | 范永龙 | Welding robot |
| CN113146003A (en) * | 2021-04-27 | 2021-07-23 | 广汽本田汽车有限公司 | Barreled welding wire allowance monitoring device and monitoring method thereof |
| CN113732577A (en) * | 2021-08-18 | 2021-12-03 | 上海中船临港船舶装备有限公司 | Welding wire allowance detection and welding process control system and method based on quality |
| CN113857633A (en) * | 2021-10-22 | 2021-12-31 | 唐山松下产业机器有限公司 | Welding wire residual quantity estimation method and estimation device |
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Application publication date: 20181002 |