CN108607708B - Production method of hundred-viscose cloth - Google Patents
Production method of hundred-viscose cloth Download PDFInfo
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- CN108607708B CN108607708B CN201810410864.9A CN201810410864A CN108607708B CN 108607708 B CN108607708 B CN 108607708B CN 201810410864 A CN201810410864 A CN 201810410864A CN 108607708 B CN108607708 B CN 108607708B
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- base cloth
- glue
- sliding
- cloth
- plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
- A47L13/00—Implements for cleaning floors, carpets, furniture, walls, or wall coverings
- A47L13/10—Scrubbing; Scouring; Cleaning; Polishing
- A47L13/16—Cloths; Pads; Sponges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/084—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to condition of liquid or other fluent material already sprayed on the target, e.g. coating thickness, weight or pattern
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/085—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to flow or pressure of liquid or other fluent material to be discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/002—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour incorporating means for heating or cooling, e.g. the material to be sprayed
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/02—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials transversely
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
- D06H7/04—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials longitudinally
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a production method of a hundred-viscose cloth, which comprises the following steps: a. shaping base cloth; b. spraying glue on the front side of the base cloth; c. inspecting the front side of the base cloth; d. spraying glue on the reverse side of the base cloth; e. inspecting the reverse side of the base cloth; f. coiling; g. point breaking; h. and (6) packaging. According to the invention, the glue is arranged on the front side and the back side of the base cloth by a double-side glue spraying method, the glue on the front side and the back side of the base cloth can be attached with dust, hair, stains and sand grains, so that the adsorption capacity of the product is enhanced, meanwhile, the glue cannot remain on the ground, is convenient to use and cannot be adhered, the front side and the back side can be used, the product can be used by matching with conventional tools such as mops, dusters and the like on the market, the application range is wide, the product is disposable, can be directly discarded after being used, and is convenient and.
Description
Technical Field
The invention belongs to the technical field of cleaning supplies, and particularly relates to a production method of a hundred-viscose cloth.
Background
The cleaning article is a tool with a cleaning function, and is mainly used for cleaning indoor floors and indoor sanitation.
Along with the evolution of the times, cleaning articles are also revolutionized, and more multifunctional cleaning tools which are complete and convenient to use are provided. For example, in addition to the original detergents in the domestic market, the popular detergents and the like are introduced; detergents, which have evolved to differentiate into dishwashing detergents, toilet detergents, floor cleaners, and the like; mops, which have evolved from simple mops to wring and spin-dry mops; the rag is also changed from common cotton rag into dust-absorbing rag of different materials.
At present, the main material of the cleaning products of mop cloth or rag in the cleaning product industry at home and abroad is superfine fiber or cotton. These articles have poor ash absorption when dry and are not very effective in cleaning and wiping certain items, such as hair, even after being wetted. Particularly, in some special occasions, obvious water stain can be caused when the wet mopping floor is used, and particularly obvious water stain can be caused when some special cleaning agents are added; and the used wet mop and the mop cloth need to be cleaned, which increases the cost.
Disclosure of Invention
The invention aims to solve the technical problems in the prior art and provides a method for producing the hundred-viscose cloth, wherein glue is arranged on the front side and the back side of the base cloth by a double-side glue spraying method, the glue on the front side and the back side of the base cloth can be attached with dust, hair, stains and sand grains, the adsorption capacity of the hundred-viscose cloth is enhanced, meanwhile, the glue cannot remain on the ground, is convenient to use and not adhered, the front side and the back side can be used, the hundred-viscose cloth can be used together with conventional tools such as mops, dusters and the like in the market, the application range is wide, the hundred-viscose cloth is disposable, and the hundred-viscose cloth is directly discarded.
In order to solve the technical problems, the invention adopts the following technical scheme:
the production method of the hundred-viscose cloth is characterized by comprising the following steps:
a. shaping base cloth:
the base cloth is arranged on a frame, the base cloth is straightened through a roller, the base cloth is ensured to be smooth and has no wrinkles and deformation, and the rotating speed of the roller is controlled by adjusting the rotating speed of an electric motor;
b. spraying glue on the front surface of the base cloth:
preheating glue in a hot melting machine, heating the glue in the hot melting machine to 150 ℃, then heating the temperature of each nozzle to 160 ℃, ensuring that the glue is changed from a solid state to a liquid state, spraying glue on the front side of the base fabric through the nozzles of the first group of glue spraying equipment, controlling the glue spraying amount of the glue through an electromagnetic valve switch, controlling the pressure of a rubber pipe through an air compressor, and monitoring the pressure of the rubber pipe through an overpressure alarm sensor on the rubber pipe;
c. comparing the standard base cloth after glue spraying, carrying out inspection work on the front side of the base cloth, and then removing impurities on the surface of the base cloth;
d. spraying glue on the reverse side of the base cloth:
the reverse side of the base cloth is upward through the two groups of rollers, the reverse side of the base cloth is sprayed with glue through the nozzles of the second group of glue spraying equipment, and the glue spraying mode is the same as that of the nozzles of the first group of glue spraying equipment for spraying glue on the front side of the base cloth;
e. c, adopting the same detection method in the step c to carry out detection work on the reverse side of the base cloth, and then removing impurities on the surface of the base cloth;
f. coiling:
the non-woven fabric after glue spraying is rolled into rolls by two groups of rollers, wherein the width of each roll is 1.8m, and the total length of each roll is 120 m;
g. point breaking:
firstly, placing base cloth which is subjected to glue spraying and is rolled on a rack, driving the base cloth through two groups of rollers, longitudinally cutting the base cloth through a first group of point cutting blades, cutting the base cloth with the width of 1.8m into base cloth with different widths, conveying the base cloth to a second group of point cutting blades through two groups of rollers, transversely cutting the base cloth through the second group of blades to cut the base cloth into non-woven fabrics with standard length, rolling the base cloth with paper cores after the point cutting is finished, and controlling the number of rolls through a counter;
h. and (6) packaging.
Further, in the step b, each group of glue spraying equipment is provided with 14 nozzles.
Further, in the step b, the electromagnetic valve switch controls the glue spraying amount of the glue to be 10g per square meter.
Further, in step b, the air compressor controls the pressure of the rubber hose to be 0.34 MPa.
Further, the checking operation of step c and step e is:
(1) installing a reference bracket and a sliding bracket: firstly welding two parallel tracks on a machine body, welding two parallel sliding rods on the side surface of the machine body, fixedly connecting a reference plate and a first connecting plate by using a fixing bolt, installing a reference bracket, sliding the reference plate onto the sliding rods, welding the reference plate onto the sliding rods according to the surface inspection position of base cloth, welding the first connecting plate onto the inner tracks as the initial position of the surface inspection of the base cloth, arranging a single reference bracket on the sliding rods, fixedly connecting the sliding plate with a second connecting plate by using the fixing bolt, welding an adjusting plate at the end part of the second connecting plate, installing the sliding brackets, sliding the adjusting plate between the two tracks, sliding the sliding plate onto the sliding rods simultaneously, arranging at least two sliding brackets on the sliding rods according to the width of the base cloth, and then adjusting the positions of the sliding brackets, the distance between the reference plate and the sliding plate is equal to the distance between two adjacent sliding plates, the distance between two adjacent sliding plates keeps a set value, then the sliding plates are welded on the sliding rod, and the adjusting plate is welded and fixed with the track;
(2) installing standard base cloth after glue spraying: rolling the standard base cloth subjected to glue spraying on a rotating roller of the positioning seat, taking the standard base cloth subjected to glue spraying as reference base cloth, and welding the positioning seats on the reference plate and the sliding plate one by one;
(3) carrying out surface inspection work on the base cloth: fixing shafts on two sides of a rotating roller on a sliding plate are in threaded connection with fixing plates, then a driving arm is in threaded connection with a fixing shaft on the left side of the rotating roller on a reference plate, then a fixing shaft on the right side of the rotating roller on the reference plate is in threaded connection with a fixing plate, a limiting block is arranged between the two adjacent fixing plates on the left and right, the driving arm is rotated clockwise, standard base cloth after glue spraying is unreeled from the rotating roller, a positioning seat plays a supporting role on the standard base cloth after glue spraying, the distance between the standard base cloth after glue spraying and base cloth to be tested which is horizontally conveyed is controlled to be 30-40cm, then a steel pipe is introduced into a through hole of the driving arm, a clamp on a machine body is adopted to clamp the end part of the steel pipe, and then surface glue spraying degree comparison is carried;
(4) and (4) inspection ending work: after the inspection is finished, the end part of the steel pipe is loosened by the clamp on the machine body, the steel pipe is moved out of the through hole of the driving arm, then the driving arm is rotated anticlockwise, the standard base cloth sprayed with the glue is wound on the rotating roller, and then impurities on the surface of the base cloth after the inspection is finished are removed.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
according to the invention, glue is arranged on the front side and the back side of the base cloth by a double-side glue spraying method, wherein the glue in the hot melting machine is preheated before the glue is sprayed on the front side of the base cloth and the glue is sprayed on the back side of the base cloth, the glue in the hot melting machine is heated to 150 ℃, then the temperature of each nozzle is heated to 160 ℃, the glue is ensured to be changed from a solid state to a liquid state, and the liquid glue can be uniformly arranged on the surface of the base cloth. When the front side of the base fabric is sprayed with glue and the back side of the base fabric is sprayed with glue, the glue spraying amount of the glue is controlled through a solenoid valve switch, generally controlled to be 10g per square meter, and the thickness of the glue arranged on the surface of the base fabric is favorably controlled. The pressure of the rubber tube is controlled by an air compressor, the pressure of the rubber tube is generally ensured to be 0.34 MPa, and enough constant pressure is ensured to ensure that the glue is normally sprayed out. Meanwhile, the pressure of the rubber pipe is monitored through the overpressure alarm sensor on the rubber pipe, when the nozzle is blocked and cannot discharge the rubber, the pressure in the rubber pipe rises, and the overpressure alarm sensor gives an alarm after the pressure exceeds a 0.34 MPa warning line, so that the rubber spraying work is normally carried out, and the safety is improved. The invention converts the front side of the base cloth to the back side of the base cloth, the back side of the base cloth is upward mainly through the two groups of rollers, the conversion and transmission path of the base cloth is short, and the quick glue spraying to the back side of the base cloth is convenient.
The invention compares the standard base cloth after glue spraying, and carries out front and back inspection work on the base cloth. In the concrete inspection process, a reference support is arranged to determine the starting point of the standard base cloth, the sliding supports in corresponding quantity are arranged according to the width of the base cloth to be inspected, when the rotating roller provided with the standard base cloth is arranged on the reference plate and the sliding plate through the positioning seat, enough reference points are arranged on the sliding rod, the base cloth to be inspected can be comprehensively inspected according to the standard base cloth, and the glue spraying quality of the base cloth is improved. And the reference support on the live-rollers with slide on the support interconnect, also interconnect between the live-rollers on two adjacent support that slide, all realize through setting up the stopper between two adjacent fixed plates about, when clockwise rotation actuating arm, live-rollers on the reference support rotates with the live-rollers on the support that slides simultaneously, standard base cloth after will spouting the glue unreels from the live-rollers, the positioning seat plays the supporting role to standard base cloth after spouting the glue, the distance between the standard base cloth that the control live-rollers unreeled and the base cloth that needs the inspection is all the same, can not lead to standard base cloth and the glue that needs the inspection on the base cloth to paste because the standard base cloth of certain position is unreeled the overlength, and unreel and the rolling unified control of standard base cloth, and improve the efficiency of software inspection.
The invention adopts two groups of spot cutting equipment to perform spot cutting on the base cloth which is subjected to glue spraying and is rolled, wherein the first group is longitudinal spot cutting which is completely cut, the base cloth with the width of 1.8m is cut into the base cloth with different widths, and the width of the conventional base cloth is 21.3cm or 13cm at present. The second group is transverse point cutting, only one part is transversely cut, the base cloth is transversely cut by the second group of blades to be cut into non-woven fabrics with standard length, and the conventional length is 15cm at present. And after the point cutting is finished, the base fabric is rolled by using the paper core, the number of the rolls is controlled by a counter, and 250 sheets of the base fabric are rolled into a roll of finished non-woven fabric. The width and the length of the finished product are controlled by point cutting, and the market demand is met.
The glue on the front and back sides of the base fabric can be attached with dust, hair, stains and sand grains, the adsorption capacity of the product is enhanced, meanwhile, the glue cannot be left on the ground, the glue is convenient to use and cannot be adhered, the front and back sides can be used, the glue can be used by matching with conventional tools such as mops, dusters and the like on the market, the application range is wide, the product is disposable, the glue is directly discarded after being used, and the operation is convenient and simple.
Drawings
The invention will be further described with reference to the accompanying drawings in which:
FIG. 1 is a flow chart of a method for producing a hundred-viscose cloth according to the invention;
FIG. 2 is a schematic view of the present invention in a configuration for mounting the reference bracket and the slipping bracket;
FIG. 3 is a schematic view of the construction of the present invention in a standard base fabric after glue spraying;
FIG. 4 is a schematic view of the present invention in a configuration for performing surface inspection work on a base fabric;
figure 5 is a schematic structural view of the drive arm of the present invention;
fig. 6 is a schematic structural view of the connection between the rotating roller and the positioning seat in the present invention.
In the figure, 1-body; 2-a track; 3-a slide bar; 4-a reference plate; 5-a first connection plate; 6-a sliding plate; 7-a second connecting plate; 8-adjusting plate; 9-positioning seat; 10-a turning roll; 11-a fixed shaft; 12-a fixing plate; 13-a limiting block; 14-a drive arm; 15-through hole.
Detailed Description
As shown in fig. 1 to fig. 6, the method for producing a hundred-viscose cloth of the present invention comprises the following steps:
a. shaping base cloth:
the base cloth is arranged on the frame, the base cloth is straightened through the rollers, the base cloth is guaranteed to be flat and free of wrinkles and deformation, and the rotating speed of the rollers is controlled by adjusting the rotating speed of the electric motor.
b. Spraying glue on the front surface of the base cloth:
preheating glue in a hot melting machine, heating the glue in the hot melting machine to 150 ℃, and then heating the temperature of each nozzle to 160 ℃ to ensure that the glue is changed from a solid state to a liquid state.
And then spraying glue on the front surface of the base cloth through nozzles of a first group of glue spraying equipment, wherein each group of glue spraying equipment is provided with 14 nozzles. The glue spraying amount of the glue is controlled through the electromagnetic valve switch, and the glue spraying amount of the glue is controlled to be 10g per square meter through the electromagnetic valve switch. The pressure of the rubber tube is controlled by the air compressor, the pressure of the rubber tube is controlled by the air compressor to be 0.34 MPa, and enough constant pressure is ensured to ensure that the glue is normally sprayed out. Meanwhile, the pressure of the rubber tube is monitored by an overpressure alarm sensor on the rubber tube, when the nozzle is blocked and the rubber cannot be discharged, the pressure in the rubber tube rises, and the overpressure alarm sensor gives an alarm after the pressure exceeds a 0.34 MPa warning line.
c. And comparing the standard base cloth after glue spraying, carrying out inspection work on the front surface of the base cloth, and then removing impurities on the surface of the base cloth.
d. Spraying glue on the reverse side of the base cloth:
the reverse side of the base cloth faces upwards through the two groups of rollers, the reverse side of the base cloth is sprayed with glue through the nozzles of the second group of glue spraying equipment, and the glue spraying mode is the same as the glue spraying mode of the nozzles of the first group of glue spraying equipment on the front side of the base cloth.
e. And c, adopting the same detection method in the step c to carry out detection work on the reverse side of the base cloth, and then removing impurities on the surface of the base cloth.
f. Coiling:
and (4) rolling the non-woven fabric subjected to glue spraying through two groups of rollers, wherein the width of each roll is 1.8m, and the total length of each roll is 120 m.
g. Point breaking:
the base cloth which is sprayed with glue and coiled is placed on a rack and is driven by two groups of rollers. The base cloth is longitudinally point-cut by a first group of point-cutting blades, the longitudinal point-cut is completely cut, the base cloth with the width of 1.8m is cut into the base cloth with different widths, and the width of the conventional base cloth is 21.3cm and 13cm at present. The base cloth is conveyed to the second group of point cutting blades through the two groups of rollers, the second group of blades are transversely cut, only one part is transversely cut, and the non-woven fabric is also partially connected and needs to be manually torn. The base fabric is cut into non-woven fabric with standard length, and the conventional length is 15cm at present. And after the point cutting is finished, the base fabric is rolled by using the paper core, the number of the rolls is controlled by a counter, and 250 sheets of the base fabric are rolled into a roll of finished non-woven fabric.
h. Packaging: and (4) loading the finished products with standard sizes of 21.3 × 15cm and 13 × 15cm into a carton in two rolls according to the requirements of customers, and loading 72 boxes into a tray.
The checking operation of the step c and the step e is as follows:
(1) installing a reference bracket and a sliding bracket: two parallel rails 2 are welded on the machine body 1, and two parallel sliding rods 3 are welded on the side surface of the machine body 1. The reference plate 4 is then fixedly connected to the first connecting plate 5 using fixing bolts to mount the reference frame. And then sliding the reference plate 4 onto the sliding rod 3, welding the reference plate 4 on the sliding rod 3 according to the surface inspection position of the base cloth, welding the first connecting plate 5 on the inner track 2 as the initial position of the surface inspection of the base cloth, and arranging a single reference bracket on the sliding rod 3.
And then the sliding plate 6 is fixedly connected with the second connecting plate 7 by adopting a fixing bolt, and then an adjusting plate 8 is welded at the end part of the second connecting plate 7 to be installed into a sliding support. Then the adjusting plate 8 is slid between the two tracks 2, the sliding plate 6 is slid onto the sliding rod 3, and at least two sliding supports are arranged on the sliding rod 3 according to the width of the base cloth. And adjusting the position of the sliding support, so that the distance between the reference plate 4 and the sliding plate 6 is equal to the distance between two adjacent sliding plates 6, and the distances between two adjacent sliding plates 6 are kept at set values. Then the sliding plate 6 is welded on the sliding rod 3, and the adjusting plate 8 is welded and fixed with the track 2.
(2) Installing standard base cloth after glue spraying: and rolling the standard base cloth sprayed with the glue on a rotating roller 10 of the positioning seat 9, taking the standard base cloth sprayed with the glue as reference base cloth, and welding the positioning seats 9 on the reference plate 4 and the sliding plate 6 one by one.
(3) Carrying out surface inspection work on the base cloth: the fixed shafts 11 on the two sides of the rotating roller 10 on the sliding plate 6 are connected with the fixed plates 12 in a threaded mode, then the fixed shaft 11 on the left side of the rotating roller 10 on the reference plate 4 is connected with the driving arm 14 in a threaded mode, then the fixed shaft 11 on the right side of the rotating roller 10 on the reference plate 4 is connected with the fixed plates 12 in a threaded mode, and then the limiting block 13 is arranged between the two adjacent fixed plates 12 on the left side and the. And clockwise rotating the driving arm 14, unreeling the standard base cloth after glue spraying from the rotating roller 10, supporting the standard base cloth after glue spraying by the positioning seat 9, and controlling the distance between the standard base cloth after glue spraying and the base cloth to be tested and horizontally conveyed to be 30-40 cm. The steel tube is then passed through the through hole 15 of the drive arm 14 and the end of the steel tube is clamped using a clamp on the machine body 1. And then comparing the surface glue spraying degree between the standard base cloth and the base cloth to be detected.
(4) And (4) inspection ending work: after the inspection is finished, the end part of the steel pipe is loosened by the clamp on the machine body 1, then the steel pipe is moved out from the through hole 15 of the driving arm 14, then the driving arm 14 is rotated anticlockwise, the standard base cloth sprayed with glue is wound on the rotating roller 10, and then impurities on the surface of the base cloth after the inspection is finished are removed.
According to the invention, glue is arranged on the front side and the back side of the base cloth by a double-side glue spraying method, wherein the glue in the hot melting machine is preheated before the glue is sprayed on the front side of the base cloth and the glue is sprayed on the back side of the base cloth, the glue in the hot melting machine is heated to 150 ℃, then the temperature of each nozzle is heated to 160 ℃, the glue is ensured to be changed from a solid state to a liquid state, and the liquid glue can be uniformly arranged on the surface of the base cloth. When the front side of the base fabric is sprayed with glue and the back side of the base fabric is sprayed with glue, the glue spraying amount of the glue is controlled through a solenoid valve switch, generally controlled to be 10g per square meter, and the thickness of the glue arranged on the surface of the base fabric is favorably controlled. The pressure of the rubber tube is controlled by an air compressor, the pressure of the rubber tube is generally ensured to be 0.34 MPa, and enough constant pressure is ensured to ensure that the glue is normally sprayed out. Meanwhile, the pressure of the rubber pipe is monitored through the overpressure alarm sensor on the rubber pipe, when the nozzle is blocked and cannot discharge the rubber, the pressure in the rubber pipe rises, and the overpressure alarm sensor gives an alarm after the pressure exceeds a 0.34 MPa warning line, so that the rubber spraying work is normally carried out, and the safety is improved. The invention converts the front side of the base cloth to the back side of the base cloth, the back side of the base cloth is upward mainly through the two groups of rollers, the conversion and transmission path of the base cloth is short, and the quick glue spraying to the back side of the base cloth is convenient.
The invention compares the standard base cloth after glue spraying, and carries out front and back inspection work on the base cloth. In the concrete inspection process, a reference support is arranged to determine the starting point of the standard base cloth, the sliding supports in corresponding quantity are arranged according to the width of the base cloth to be inspected, when the rotating roller 10 provided with the standard base cloth is arranged on the reference plate 4 and the sliding plate 6 through the positioning seat 9, enough reference points are arranged on the sliding rod 3, the base cloth to be inspected can be comprehensively inspected according to the standard base cloth, and the glue spraying quality of the base cloth is improved. And the rotating roller 10 on the reference support and the rotating roller 10 on the sliding support are connected with each other, the rotating rollers 10 on the two adjacent sliding supports are also connected with each other, all realized by arranging a limiting block 13 between the left and right adjacent fixing plates 12, when the driving arm 14 is rotated clockwise, the rotating roller 10 on the reference support and the rotating roller 10 on the sliding support rotate simultaneously, the standard base cloth after glue spraying is unreeled from the rotating roller 10, the positioning seat 9 plays a supporting role for the standard base cloth after glue spraying, the distances between the standard base cloth unreeled by the rotating roller 10 and the base cloth to be inspected are controlled to be the same, the standard base cloth and the glue on the base cloth to be inspected can not be pasted due to the overlong unreeled standard base cloth at a certain position, the unreeling and reeling of the standard base cloth are controlled in a unified manner, and the inspection efficiency is improved.
The invention adopts two groups of spot cutting equipment to perform spot cutting on the base cloth which is subjected to glue spraying and is rolled, wherein the first group is longitudinal spot cutting which is completely cut, the base cloth with the width of 1.8m is cut into the base cloth with different widths, and the width of the conventional base cloth is 21.3cm or 13cm at present. The second group is transverse point cutting, only one part is transversely cut, the base cloth is transversely cut by the second group of blades to be cut into non-woven fabrics with standard length, and the conventional length is 15cm at present. And after the point cutting is finished, the base fabric is rolled by using the paper core, the number of the rolls is controlled by a counter, and 250 sheets of the base fabric are rolled into a roll of finished non-woven fabric. The width and the length of the finished product are controlled by point cutting, and the market demand is met.
The glue on the front and back sides of the base fabric can be attached with dust, hair, stains and sand grains, the adsorption capacity of the product is enhanced, meanwhile, the glue cannot be left on the ground, the glue is convenient to use and cannot be adhered, the front and back sides can be used, the glue can be used by matching with conventional tools such as mops, dusters and the like on the market, the application range is wide, the product is disposable, the glue is directly discarded after being used, and the operation is convenient and simple.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made based on the present invention to solve the same technical problems and achieve the same technical effects are within the scope of the present invention.
Claims (4)
1. The production method of the hundred-viscose cloth is characterized by comprising the following steps:
a. shaping base cloth:
arranging a base cloth on a rack, straightening the base cloth through a roller on the rack to ensure that the base cloth is flat without wrinkles and deformation, and controlling the rotating speed of a roller of the roller by adjusting the rotating speed of an electric motor on the rack;
b. spraying glue on the front surface of the base cloth:
preheating glue in a hot melting machine, heating the glue in the hot melting machine to 150 ℃, then heating the temperature of each nozzle on the hot melting machine to 160 ℃ to ensure that the glue is changed from a solid state to a liquid state, spraying glue on the front side of base cloth through the nozzles of a first group of glue spraying equipment, controlling the glue spraying amount of the glue through a solenoid valve switch on the hot melting machine, controlling the pressure of a rubber pipe on the hot melting machine through an air compressor on the hot melting machine, and monitoring the pressure of the rubber pipe through an overpressure alarm sensor on the rubber pipe;
c. comparing the standard base cloth after glue spraying, carrying out inspection work on the front side of the base cloth, and then removing impurities on the surface of the base cloth;
d. spraying glue on the reverse side of the base cloth:
the reverse side of the base cloth is upward through the two groups of rollers, the reverse side of the base cloth is sprayed with glue through the nozzles of the second group of glue spraying equipment, and the glue spraying mode is the same as that of the nozzles of the first group of glue spraying equipment for spraying glue on the front side of the base cloth;
e. c, adopting the same detection method in the step c to carry out detection work on the reverse side of the base cloth, and then removing impurities on the surface of the base cloth;
f. coiling:
the base cloth after glue spraying is rolled into rolls by two groups of rollers, the width of each roll is 1.8m, and the total length of each roll is 120 m;
g. point breaking:
firstly, placing base cloth which is subjected to glue spraying and is rolled on a rack, driving the base cloth through two groups of rollers, longitudinally cutting the base cloth through a first group of point cutting blades, cutting the base cloth with the width of 1.8m into base cloth with different widths, conveying the base cloth to a second group of point cutting blades through the two groups of rollers, transversely cutting the base cloth through the second group of blades to cut the base cloth into standard lengths, rolling the base cloth with paper cores after the point cutting is finished, and controlling the number of rolls through a counter;
h. packaging;
the checking operation of the step c and the step e is as follows:
(1) installing a reference bracket and a sliding bracket: firstly welding two parallel tracks on a machine body, welding two parallel sliding rods on the side surface of the machine body, wherein the sliding rods are parallel to the tracks, fixedly connecting a reference plate with a first connecting plate by adopting a fixing bolt, installing the reference support, sliding the reference plate onto the sliding rods, enabling the sliding rods to penetrate through holes of the reference plate, welding the reference plate onto the sliding rods according to the surface inspection position of base cloth, welding the first connecting plate onto the inner tracks as the initial position of the surface inspection of the base cloth, arranging a single reference support on the sliding rods, fixedly connecting the sliding plates with a second connecting plate by adopting a fixing bolt, welding an adjusting plate at the end part of the second connecting plate far away from the sliding plates, installing the sliding supports, sliding the adjusting plate between the two tracks, arranging the side part of the adjusting plate into a groove of the tracks, and simultaneously sliding the sliding plates onto the sliding rods, the sliding rod penetrates through the through hole of the sliding plate, at least two sliding supports are arranged on the sliding rod according to the width of the base cloth, the positions of the sliding supports are adjusted, the distance between the reference plate and the sliding plate is equal to the distance between two adjacent sliding plates, the distance between two adjacent sliding plates keeps a set value, then the sliding plates are welded on the sliding rod, and meanwhile, the adjusting plates are welded and fixed with the track;
(2) installing standard base cloth after glue spraying: rolling the standard base cloth sprayed with the glue on a rotating roller of the positioning seat, taking the standard base cloth sprayed with the glue as reference base cloth, and welding the positioning seats on the reference plate and the sliding plate;
(3) carrying out surface inspection work on the base cloth: fixing shafts on two sides of a rotating roller on a sliding plate are in threaded connection with fixing plates, then a driving arm is in threaded connection with a fixing shaft on the left side of the rotating roller on a reference plate, then the fixing shaft on the right side of the rotating roller on the reference plate is in threaded connection with the fixing plates, a limiting block is arranged between the two adjacent fixing plates on the left and right, a limiting bulge of the limiting block is inserted into a limiting hole of each fixing plate, the driving arm is rotated clockwise, standard base cloth after glue spraying is unreeled from the rotating roller, a positioning seat plays a supporting role on the standard base cloth after glue spraying, the distance between the standard base cloth after glue spraying and base cloth to be tested which is horizontally conveyed is controlled to be 30-40cm, then a steel pipe is introduced into a through hole of the driving arm, a clamp on a machine body is adopted to clamp the end part of the steel pipe, and then surface glue;
(4) and (4) inspection ending work: after the inspection is finished, the end part of the steel pipe is loosened by the clamp on the machine body, the steel pipe is moved out of the through hole of the driving arm, then the driving arm is rotated anticlockwise, the standard base cloth sprayed with the glue is wound on the rotating roller, and then impurities on the surface of the base cloth after the inspection is finished are removed.
2. The method for producing the hundred-viscose cloth according to claim 1, wherein the method comprises the following steps: in the step b, each group of glue spraying equipment is provided with 14 nozzles.
3. The method for producing the hundred-viscose cloth according to claim 1, wherein the method comprises the following steps: in the step b, the electromagnetic valve switch controls the glue spraying amount of the glue to be 10g per square meter.
4. The method for producing the hundred-viscose cloth according to claim 1, wherein the method comprises the following steps: in the step b, the pressure of the rubber tube of the air compressor is controlled to be 0.34 MPa.
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