CN108598720A - A kind of resistance brazing formula harness and its processing technology - Google Patents

A kind of resistance brazing formula harness and its processing technology Download PDF

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Publication number
CN108598720A
CN108598720A CN201810417056.5A CN201810417056A CN108598720A CN 108598720 A CN108598720 A CN 108598720A CN 201810417056 A CN201810417056 A CN 201810417056A CN 108598720 A CN108598720 A CN 108598720A
Authority
CN
China
Prior art keywords
copper coin
aluminum steel
special
solder
shaped terminal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810417056.5A
Other languages
Chinese (zh)
Inventor
田敏
王慰莉
王存立
陆开明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kunshan Deke Auto Parts Co Ltd
Original Assignee
Kunshan Deke Auto Parts Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kunshan Deke Auto Parts Co Ltd filed Critical Kunshan Deke Auto Parts Co Ltd
Priority to CN201810417056.5A priority Critical patent/CN108598720A/en
Publication of CN108598720A publication Critical patent/CN108598720A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
    • H01R4/625Soldered or welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/20Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/60Connections between or with tubular conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/70Insulation of connections
    • H01R4/72Insulation of connections using a heat shrinking insulating sleeve
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H01R43/0214Resistance welding
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/05Crimping apparatus or processes with wire-insulation stripping

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)

Abstract

The present invention proposes a kind of resistance brazing formula harness and its processing technology, and the aluminum steel end is cased with aluminum pipe and is connected to copper coin by friction welding (FW), and the copper coin is equipped with special-shaped terminal, is connected by solder between the copper coin and special-shaped terminal, technique includes S1:Wire rod presses, S2:It is put into cutting machine to aluminum steel to cut, ensures that end face is smooth;S3:Friction welding, S4:Resistance brazing, soldering processes are using metal material more low-melting than base material as solder, base material is soaked using liquid solder, it fills play movement and realizes the connection of terminal and conducting wire with base material phase counterdiffusion, brazing deformation is small, connector smooth and beautiful appearance, pass through resistance brazing, the copper wire and terminal of welding section, subregion realizes molecule diffusion and combines together, rest part is filled up completely by solder, ensure that the seamless connection of copper wire and terminal, so as to avoid join domain electrical property relaxation phenomenon caused by by air oxidation.

Description

A kind of resistance brazing formula harness and its processing technology
Technical field
The present invention relates to automobile batteries harness fields, especially resistance brazing formula harness and its processing technology.
Background technology
Traditional automotive wire bundle is to connect conducting wire in terminal by cold weld technique, be only table between terminal and conducting wire Face contacts, and conducting wire copper wire directly has gap, and the contact resistance of link position is greater than material resistance itself, and And in the long-term use, crimping area can slowly aoxidize in air, and resistance becomes larger, and area's meeting is crimped after being powered along with vehicle It generates temperature and rises phenomenon, more aggravate oxidative phenomena, form vicious circle, to be used for a long time resistance variations too big and cause there are harness The risk that vehicle breaks down, if tradition crimping harness is applied to electric vehicle envelope curve beam field, it is contemplated that between battery modules High pressure, high current phenomenon may bring security risk if problem described above occurs to vehicle and passenger.
When automobile research, after typically major assembly arranges, then the wires design of harness is carried out.Aluminum steel beam is rubbing It when welding application, though intensity is reliable, can bring challenges to wiring environment, to solve this problem, it is contemplated that by friction welding (FW) Connecting terminal, aluminum pipe are standardized, and then meet different assembly demands by one special-shaped terminal of resistance brazing technology connection.
Invention content
In order to solve the above technical problems, the present invention proposes a kind of resistance brazing formula harness, including aluminum steel, the aluminum steel end Portion is cased with aluminum pipe and is connected to copper coin by friction welding (FW), and the copper coin is equipped with special-shaped terminal, between the copper coin and special-shaped terminal It is connected by solder.
Preferably, the solder is Kufil.
Preferably, the copper coin and special-shaped terminal outer are equipped with heat-shrink tube.
A kind of resistance brazing formula harness processing technology, includes the following steps:
S1:Wire rod press, take the aluminum steel of certain length, process aluminum steel end burst at the seams stripping head, insulating layer is shelled
From the aluminum steel of stripping insulation layer being stretched in aluminum pipe, and be put into pressing in pressing mold, ensures pressing
Section is circle;
S2:It is put into cutting machine to aluminum steel to cut, ensures that end face is smooth;
S3:Aluminum steel is fixed on fixture by friction welding, and copper coin is fixed on high-speed rotating stationary fixture,
The smooth one end of aluminum steel is directed toward to the end of copper coin, the two fitting, copper coin is driven high speed rotation, simultaneously
Aluminum steel is pressed on copper tip so that copper tip is combined with aluminum steel, the upper copper coin of welding at the both ends of aluminum steel;
S4:Special-shaped terminal is positioned on copper coin by resistance brazing, and solder is positioned over copper coin and special-shaped terminal weight
Folded position, provides energy by way of resistance welding so that liquid solder moistens copper coin, fills copper coin
With the gap between special-shaped terminal, welding is realized;
S5:Welding section is carried out tight by pyrocondensation using twolayer firing shrinkage tube.
Resistance brazing formula harness proposed by the present invention and its preparation process have following advantageous effect:Soldering processes are used than mother The low-melting metal material of material is less than base material melt temperature, profit as solder by weldment and solder heat to brazing filler metal fusing point is higher than Base material is soaked with liquid solder, fill play movement and realizes the connection of terminal and conducting wire, brazing deformation with base material phase counterdiffusion Small, connector smooth and beautiful appearance, by resistance brazing, the copper wire and terminal of welding section, it is one that subregion, which realizes molecule diffusion to melt, Body, rest part are filled up completely by solder, the seamless connection of aluminum steel-copper coin-abnormity terminal are ensure that, so as to avoid bonding pad Domain electrical property relaxation phenomenon caused by by air oxidation.
Description of the drawings
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment Attached drawing is briefly described.
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is the structural schematic diagram of the present invention;
Fig. 3 is the structural schematic diagram of the cladding heat-shrink tube of the present invention;
Wherein, 1, aluminum steel;2, copper coin;3, special-shaped terminal;4, aluminum pipe;5, heat-shrink tube.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete Site preparation describes.
Embodiment 1
The present invention proposes a kind of resistance brazing formula harness, including aluminum steel 1, and 1 end of the aluminum steel is cased with aluminum pipe 4 and passes through Friction welding (FW) is connected to copper coin 2, and the copper coin 2 is equipped with special-shaped terminal 3, is connected by solder between the copper coin 2 and special-shaped terminal 3 It connects, wherein the solder is Kufil, the copper coin 2 and 3 outside of special-shaped terminal are equipped with heat-shrink tube 5.
A kind of resistance brazing formula harness processing technology, includes the following steps:
S1:Wire rod presses, and takes the aluminum steel 1 of certain length, and the end of processing aluminum steel 1, which is burst at the seams, shells head, will insulate
Layer stripping, the aluminum steel 1 of stripping insulation layer is stretched in aluminum pipe 4, and is put into pressing in pressing mold, is protected
The section of card pressing is circle;
S2:It is put into cutting machine to aluminum steel 1 to cut, ensures that end face is smooth;
S3:Aluminum steel 1 is fixed on fixture by friction welding, and copper coin 2 is fixed on high-speed rotating stationary fixture
On, the smooth one end of aluminum steel 1 is directed toward to the end of copper coin 2, the two fitting, copper coin 2 is driven high speed
Rotation, while aluminum steel 1 is pressed on copper tip so that copper tip is combined with aluminum steel 1, in aluminum steel 1
The upper copper coin of both ends welding 2;
S4:Special-shaped terminal 3 is positioned on copper coin 2 by resistance brazing, and solder is positioned over copper coin 2 and abnormity
3 lap position of terminal, provides energy by way of resistance welding so that and liquid solder moistens copper coin 2,
The gap between copper coin 2 and special-shaped terminal 3 is filled, realizes welding;
S5:Welding section is carried out tight by pyrocondensation using twolayer firing shrinkage tube 5.
Embodiment 2
Aluminum steel is taken, connects copper tip by way of cold pressing on aluminum steel, obtained wire rod.
Two kinds of harness of embodiment 1 and embodiment 2 are tested, respectively link position of the detection terminal in equal length Using the resistance value R1 (Ω) after 50 times, the temperature T (DEG C) of crimping position after energization, the electricity of link position under unused state Resistance value R2 (Ω), terminal itself resistance value R3 (Ω).
R1 T R2 R3
Embodiment 1 0.001987 60 0.001687 0.001678
Embodiment 2 0.005676 200 0.002560 0.001678
As it can be seen that the design of the application, in the resistance of link position and unchanged, even if after a longer time of use, electricity Resistiveization is smaller, does not influence normal use, and after long-time service, and inviolent warming phenomenon reduces the wind of harness oxidation Danger.
A variety of modifications of embodiment will be apparent to those skilled in the art, determine herein The General Principle of justice can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, originally Invention is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein Consistent widest range.

Claims (4)

1. a kind of resistance brazing formula harness, which is characterized in that including aluminum steel, the aluminum steel end is cased with aluminum pipe and passes through friction welding (FW) It is connected to copper coin, the copper coin is equipped with special-shaped terminal, is connected by solder between the copper coin and special-shaped terminal.
2. resistance brazing formula harness according to claim 1, which is characterized in that the solder is Kufil.
3. resistance brazing formula harness according to claim 1, which is characterized in that the copper coin and special-shaped terminal outer are equipped with Heat-shrink tube.
4. a kind of resistance brazing formula harness processing technology, which is characterized in that include the following steps:
S1:Wire rod presses, and takes the aluminum steel of certain length, and the end for processing aluminum steel is burst at the seams stripping head, by insulation displacement, will stripping it is exhausted The aluminum steel of edge layer stretches in aluminum pipe, and is put into pressing in pressing mold, ensures that the section of pressing is circle;
S2:It is put into cutting machine to aluminum steel to cut, ensures that end face is smooth;
S3:Aluminum steel is fixed on fixture by friction welding, and copper coin is fixed on high-speed rotating stationary fixture, and aluminum steel is smooth One end be directed toward copper coin end, the two fitting, copper coin is driven high speed rotation, while aluminum steel is pressed on copper tip, makes It obtains copper tip to be combined with aluminum steel, the upper copper coin of welding at the both ends of aluminum steel;
S4:Special-shaped terminal is positioned on copper coin by resistance brazing, and solder is positioned over copper coin and special-shaped terminal lap position, is led to The mode for crossing resistance welding provides energy so that liquid solder moistens copper coin, fills the gap between copper coin and special-shaped terminal, real Now weld;
S5:Welding section is carried out tight by pyrocondensation using twolayer firing shrinkage tube.
CN201810417056.5A 2018-05-04 2018-05-04 A kind of resistance brazing formula harness and its processing technology Pending CN108598720A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810417056.5A CN108598720A (en) 2018-05-04 2018-05-04 A kind of resistance brazing formula harness and its processing technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810417056.5A CN108598720A (en) 2018-05-04 2018-05-04 A kind of resistance brazing formula harness and its processing technology

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CN108598720A true CN108598720A (en) 2018-09-28

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6538203B1 (en) * 1999-02-24 2003-03-25 Auto Kabel Managementgesellschaft Mbh Connection of an electrical aluminum cable with a connection piece of copper or similar material
CN1498066A (en) * 2002-10-02 2004-05-19 阿尔卑斯电气株式会社 Solder structure and soldering method of electronic assembly
CN202377689U (en) * 2011-09-08 2012-08-15 云南沃滇科技发展有限公司 Layered composite solder
CN202616429U (en) * 2012-06-13 2012-12-19 永久电力金具有限公司 Copper-aluminum connecting terminal
CN103354308A (en) * 2013-06-25 2013-10-16 欧托凯勃汽车线束(太仓)有限公司 Copper-aluminium connector and production method thereof
CN205385118U (en) * 2016-02-18 2016-07-13 河南天海电器有限公司 It connects resistance and copper aluminium to combine copper aluminium terminal of reinforcing to reduce car aluminium core storage battery line pressure
CN206312833U (en) * 2016-12-02 2017-07-07 东莞市中汇瑞德电子股份有限公司 Relay high intensity face terminals structure
CN107521437A (en) * 2017-09-19 2017-12-29 河南天海电器有限公司 A kind of aluminium for preventing copper aluminium galvanic corrosion and aluminium alloy electric wire harness and preparation method thereof
CN206893815U (en) * 2017-06-05 2018-01-16 吉林省中赢高科技有限公司 A kind of copper aluminium connector

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6538203B1 (en) * 1999-02-24 2003-03-25 Auto Kabel Managementgesellschaft Mbh Connection of an electrical aluminum cable with a connection piece of copper or similar material
CN1498066A (en) * 2002-10-02 2004-05-19 阿尔卑斯电气株式会社 Solder structure and soldering method of electronic assembly
CN202377689U (en) * 2011-09-08 2012-08-15 云南沃滇科技发展有限公司 Layered composite solder
CN202616429U (en) * 2012-06-13 2012-12-19 永久电力金具有限公司 Copper-aluminum connecting terminal
CN103354308A (en) * 2013-06-25 2013-10-16 欧托凯勃汽车线束(太仓)有限公司 Copper-aluminium connector and production method thereof
CN205385118U (en) * 2016-02-18 2016-07-13 河南天海电器有限公司 It connects resistance and copper aluminium to combine copper aluminium terminal of reinforcing to reduce car aluminium core storage battery line pressure
CN206312833U (en) * 2016-12-02 2017-07-07 东莞市中汇瑞德电子股份有限公司 Relay high intensity face terminals structure
CN206893815U (en) * 2017-06-05 2018-01-16 吉林省中赢高科技有限公司 A kind of copper aluminium connector
CN107521437A (en) * 2017-09-19 2017-12-29 河南天海电器有限公司 A kind of aluminium for preventing copper aluminium galvanic corrosion and aluminium alloy electric wire harness and preparation method thereof

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Application publication date: 20180928