A kind of solar cell method for separating
Technical field
The invention belongs to area of solar cell, specifically a kind of solar cell method for separating.
Background technology
Solar cell is also known as " solar chip " or " photocell ", is a kind of photoelectricity using the sunlight direct generation of electricity
Wafer.As long as the illumination that it is satisfied certain illumination conditions is arrived, moment output voltage and can have the case where circuit
Lower generation electric current.Physically it is being known as photovoltaic (Photovoltaic), is being abbreviated as PV, abbreviation photovoltaic.Solar-electricity
Pond is the device for directly luminous energy being converted to by photoelectric effect or photochemical effect electric energy.
General solar cell is the assembly being assembled by multiple solar battery sheets, different solar panels
Using different production technologies, cause the quality of different solar panels all different, the solar-electricity of different quality
The electricity stored in the plate of pond is also different, and in our daily production process, the deviation of weight of solar panel is to sentence
One important indicator of the quality of other solar panel, it is current for how working out a solar cell method for separating
Solar panel producers need the problem overcome.
In consideration of it, a kind of solar cell method for separating of the present invention, by the way that the weighing unit in sorting machine is arranged
It first weighs to solar panel, so that solar panel is entered separation unit and divided according to different quality
Class, assorting room can be completed by weigh motor and sorting motor drive, reduce the workload of solar panel sort operator,
Improve the efficiency of separation of solar panel.
Invention content
In order to make up for the deficiencies of the prior art, the present invention proposes a kind of solar cell method for separating, and the present invention is main
For providing a kind of method sorting solar cell according to weight grade.The present invention is by being arranged two in sorting machine
Cloth carrying solar panel of weighing inside number separation tube, using Weighing module successively to different solar panels into
Row is weighed, and is finally drawn under the mutual cooperation effect of No.1 sorting roller, No. two sorting rollers and sorting protrusion in separation unit
Divide and sorts out.
The technical solution adopted by the present invention to solve the technical problems is:A kind of solar cell sorting of the present invention
Method, the method for separating use following sorting machine, the sorting machine to include No.1 separation tube, No. two separation tubes, sort axis, list of weighing
Member and separation unit, the No.1 separation tube and No. two separation tubes are cylinder type, No.1 separation tube and No. two separation tube central shafts
Line is placed vertically, and No. two separation tubes are located at the top of No.1 separation tube, and No. two separation tube side walls are by No.1 plate, No. two plates and No. three
Board group is at No.1 plate is 1/4 arc plate, and No.1 plate is arranged one, and No.1 plate is placed vertically, and the left and right sides of No.1 plate connects vertically
Connect No. two plates;No. three plates are vertically arranged in the centre of No. two plates, and No. two plates and No. three plates are 1/16 arc plate, No. three plates
With being hinged at for No. two plates, No. two plates and No. three plates are respectively set six, No.1 plate, No. two plates and No. three plates and sorting axis shape
At sector region be divided into Weighing Area, Grade A area, goods of inferior quality area and NonConforming Parts Area successively in the direction of the clock;It is described
Sorting axis is vertically arranged at the inside center of No.1 separation tube;The weighing unit and separation unit are respectively positioned on No. two separation tubes
It is internal.Weighing unit is used to weigh to entering the solar panel inside No. two separation tubes, and separation unit is used for will not
Solar panel with weight carries out classification storage;
The solar cell method for separating includes the following steps:
Step 1:It is first that the greasiness removal of solar cell plate surface is clean, prevent the weight of the impurity such as spot from arriving
The separation results of solar panel;
Step 2:Clean solar panel will be removed in step 1 to be put into inside No. two separation tubes, solar cell
Plate drops into weighing on cloth in Weighing Area, and the weighing instrument below cloth of weighing is weighed to solar panel and the knot that will weigh
Fruit is transferred to microcomputer control terminal;
Step 3:Unlatching is weighed motor, and motor-driven rotation shaft rotation of weighing is dynamic, and rotation axis drives rotating roller rotation, rotation
Roller strap moves the cloth rotation of weighing in step 2, and cloth of weighing transports solar panel onto Grade A area from Weighing Area;
Step 4:Sorting motor is opened, when the solar panel of corresponding weight is moved to from the cloth of weighing in step 3
After on No.1 sorting roller and No. two sorting rollers, the weight of solar panel is analyzed by computer control terminal, controls phase
No. three plates in corresponding Grade A area or goods of inferior quality area or NonConforming Parts Area are unfolded into outlet, and solar panel is from outlet
Outflow;
Step 5:Solar panel in step 4 is subjected to categorised collection according to weight grade.
The weighing unit includes weigh motor, rotation axis, rotating roller, weigh cloth and weighing instrument, the motor peace of weighing
On No. two sorting drum outer walls, motor of weighing is used to provide power for the weighing operation of solar panel;The rotation axis
Be horizontally set on inside No. two separation tubes, rotation axis is arranged two, the both ends of rotation axis respectively in sorting axis and No.1 plate
Portion's side wall connection;The rotating roller installation is on the rotating shaft;The cloth of weighing is in rotating roller;The weighing instrument is mounted on
Inside No. two separation tubes, weighing instrument is located at the lower section for cloth of weighing and is contacted with cloth of weighing, and weighing instrument is used for solar panel
It weighs.When work, solar panel is put into inside No. two separation tubes, solar panel, which drops into, weighs on cloth,
Unlatching is weighed motor, and by driving rotation axis rotation to drive rotating roller to rotate, rotating roller rotation drives weighs motor of weighing
Cloth rotates, and the weighing instrument below cloth of weighing weighs to solar panel, and the result that weighs of weight is input to microcomputer
Control terminal improves the sorting efficiency of solar panel.
The separation unit includes No.1 sorting roller, No. two sorting rollers, sorting protrusion and sorting motor, the No.1 sorting
Roller and No. two sorting rollers are circular platform type, and one end of No.1 sorting roller and No. two sorting rollers is mounted on sorting axis, No.1 sorting
The other end of roller and No. two sorting rollers is mounted on No. two separation tube inner walls, the side of No.1 sorting roller and No. two sorting rollers with turn
The side of dynamic roller is in same level, No.1 sorting roller and the spaced setting in the direction of the clock of No. two sorting rollers;Institute
State sorting protrusion be arranged on the side surface of No.1 sorting roller and No. two sorting rollers, sorting protrusion be round ring boss, No. two points
The sorting protrusion on roller side surface is selected to be obliquely installed, the sorting protrusion on No.1 sorting roller and No. two sorting rollers is interlaced to be set
It sets;The sorting motor is mounted on No. two sorting drum outer walls.When work, the solar panel above cloth of weighing moves to one
On number sorting roller and No. two sorting rollers, sorting motor is opened, sorting motor drives No.1 sorting roller and No. two sorting rollers rotations, too
Positive energy solar panel moves on No.1 sorting roller and No. two sorting rollers, when solar panel moves to corresponding region,
No. three plates in Weighing Area, Grade A area, goods of inferior quality area or NonConforming Parts Area are controlled to No. two separation tubes by microcomputer control terminal
Inside rotates to form outlet, and solar panel is flowed out from outlet, to complete the sort process of solar panel.
With articulated buffer board on No. two separation tube inner walls on the sorting axis, No.1 is set between buffer board and sorting axis
Buffer spring, one end and the sorting axis connection of No.1 buffer spring, the other end of No.1 buffer spring are connect with buffer board;It is described
No. two buffer springs, one end of No. two buffer springs and No. two separation tube inner walls are set between buffer board and No. two separation tube inner walls
Connection, the other end of No. two buffer springs are connect with buffer board.No.1 buffer spring is for buffering solar panel and sorting
The collision of axis, No. two buffer springs are used to buffer the collision of solar panel and No. two separation tube inner walls, reduce sort process
To the extent of damage of solar panel.
Cavity is opened up inside the sorting protrusion, cavity inside installs negative pressure pump;The outer surface setting of the sorting protrusion
Via, via are connected by pipeline with negative pressure pump.When work, negative pressure pump is opened by controlling to switch, in the sky of vias inside
Negative pressure is formed in chamber, solar panel is adsorbed on No.1 sorting roller and No. two sorting rollers by negative pressure, increases solar cell
Frictional force between plate and No.1 sorting roller and No. two sorting rollers.
The beneficial effects of the invention are as follows:
1. a kind of solar cell method for separating of the present invention, the present invention include Step 1: Step 2: Step 3:
Step 4 and step 5, step 1 belong to the preparation before solar panel sorting, and step 2 is used for the different sun
Energy solar panel is weighed, and step 3 and step 4 are distinguished according to the difference of solar panel weight, and step 5 is used for
The solar panel after distinguishing is collected, the method for separating step is simple, only need to solar panel be put into separation tube successively
It is interior, sorting work can be completed under the drive of weigh motor and sorting motor, mitigate the sorting work amount of solar panel,
Improve the efficiency of separation of solar cell.
2. a kind of solar cell method for separating of the present invention, the sorting machine used in of the invention, which passes through to be arranged, to be sorted
Buffer board and No.1 buffer spring on axis and on No. two separation tube inner walls and No. two buffer springs, can buffer solar cell
The collision of plate and sorting axis and No. two separation tube inner walls reduces the extent of damage of the sort process to solar panel.
3. a kind of solar cell method for separating of the present invention, the sorting machine used in of the invention, which passes through to be arranged, to be sorted
Solar panel is adsorbed on No.1 sorting by the cavity inside protrusion and negative pressure pump, the negative pressure that negative pressure pump is generated in cavity inside
On roller and No. two sorting rollers, increase the frictional force between solar panel and No.1 sorting roller and No. two sorting rollers.
Description of the drawings
The invention will be further described below in conjunction with the accompanying drawings.
Fig. 1 is the operational flowchart of the present invention;
Fig. 2 is the front view of sorting machine;
Fig. 3 is A-A sectional views in Fig. 2;
In figure:1, No. two separation tube 2 of No.1 separation tube, the plate 22, three of No.1 plate 21, two plate 23, is weighed at sorting axis 3
Area 11, Grade A area 12, goods of inferior quality area 13, NonConforming Parts Area 14, weighing unit 4, separation unit 5, weigh motor 41, rotating roller
43, weigh cloth 44, weighing instrument 45,50, No. two sorting rollers 51 of No.1 sorting roller, sorting protrusion 52, buffer board 6, No.1 buffering elastic
7, No. two buffer springs 8 of spring.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below
Specific implementation mode is closed, the present invention is further explained.
As shown in Figure 1 to Figure 3, a kind of solar cell method for separating of the present invention, the method for separating is using as follows
Sorting machine, which includes 1, No. two separation tube 2 of No.1 separation tube, sorts axis 3, weighing unit 4 and separation unit 5, described
No.1 separation tube 1 and No. two separation tubes 2 are cylinder type, and No.1 separation tube 1 and No. two 2 central axis of separation tube are placed vertically, two
Number separation tube 2 is located at the top of No.1 separation tube 1, and No. two 2 side walls of separation tube are by 21, No. two plates 22 of No.1 plate and No. three 23 groups of plates
At No.1 plate 21 is 1/4 arc plate, and No.1 plate 21 is arranged one, and No.1 plate 21 is placed vertically, and the left and right sides of No.1 plate 21 is perpendicular
It is direct-connected to connect No. two plates 22;No. three plates 23 are vertically arranged in the centre of No. two plates 22, and No. two plates 22 and No. three plates 23 are 1/
16 arc plates, No. three plates 23 are hinged at No. two plates 22, and No. two plates 22 and No. three plates 23 are respectively set six, No.1 plate
21, the sector region that No. two plates 22 and No. three plates 23 are formed with sorting axis 3 be divided into successively in the direction of the clock Weighing Area 11,
Grade A area 12, goods of inferior quality area 13 and NonConforming Parts Area 14;The sorting axis 3 is vertically arranged in the inside of No.1 separation tube 1
At the heart;The weighing unit 4 and separation unit 5 are respectively positioned on inside No. two separation tubes 2.Weighing unit 4 is used for entering No. two points
The solar panel inside cylinder 2 is selected to weigh, separation unit 5 is for sorting out the solar panel of different weight
Storage;
The solar cell method for separating includes the following steps:
Step 1:It is first that the greasiness removal of solar cell plate surface is clean, prevent the weight of the impurity such as spot from arriving
The separation results of solar panel;
Step 2:Clean solar panel will be removed in step 1 to be put into inside No. two separation tubes 2, solar cell
Plate drops into weighing on cloth 44 in Weighing Area 11, and the weighing instrument 45 for 44 lower section of cloth of weighing weighs simultaneously to solar panel
Weighing results are transferred to microcomputer control terminal;
Step 3:Unlatching is weighed motor 41, and motor 41 of weighing drives rotation axis 42 to rotate, and rotation axis 42 drives rotating roller 43
Rotation, rotating roller 43 drive the rotation of cloth 44 of weighing in step 2, cloth 44 of weighing to transport solar panel from Weighing Area 11
Onto Grade A area 12;
Step 4:Sorting motor 53 is opened, when the solar panel of corresponding weight is transported from the cloth 44 of weighing in step 3
After moving on No.1 sorting roller 50 and No. two sorting rollers 51, the weight of solar panel is divided by computer control terminal
Analysis, No. three plates 23 controlled in corresponding Grade A area 12 or goods of inferior quality area 13 or NonConforming Parts Area 14 are unfolded into outlet,
Solar panel is flowed out from outlet;
Step 5:Solar panel in step 4 is subjected to categorised collection according to weight grade.
The weighing unit 4 includes weigh motor 41, rotation axis, rotating roller 43, weigh cloth 44 and weighing instrument 45, the title
Weight motor 41 is mounted on No. two 2 outer walls of separation tube, and motor 41 of weighing is used to provide for the weighing operation of solar panel dynamic
Power;The rotation axis is horizontally set on inside No. two separation tubes 2, and rotation axis is arranged two, the both ends of rotation axis respectively with sorting
Axis 3 is connected with the internal side wall of No.1 plate 21;The rotating roller 43 is installed on the rotating shaft;The cloth 44 of weighing is mounted on rotation
On roller 43;The weighing instrument 45 is mounted on inside No. two separation tubes 2, weighing instrument 45 be located at the lower section for cloth 44 of weighing and with cloth of weighing
44 contacts, weighing instrument 45 is for weighing to solar panel.When work, solar panel is put into No. two separation tubes
Inside 2, solar panel, which drops into, weighs on cloth 44, opens motor 41 of weighing, and motor 41 of weighing passes through drive and rotates shaft rotation
Dynamic to drive rotating roller 43 to rotate, the rotation of rotating roller 43 drives the rotation of cloth 44 of weighing, and the weighing instrument 45 for 44 lower section of cloth of weighing is right
Solar panel is weighed, and the result that weighs of weight is input to microcomputer control terminal, improves point of solar panel
Pick efficiency.
The separation unit 5 includes 50, No. two sorting rollers 51 of No.1 sorting roller, sorting protrusion 52 and sorts motor, described
No.1 sorting roller 50 and No. two sorting rollers 51 are circular platform type, and one end of No.1 sorting roller 50 and No. two sorting rollers 51 is mounted on point
It selects on axis 3, the other end of No.1 sorting roller 50 and No. two sorting rollers 51 is mounted on No. two 2 inner walls of separation tube, No.1 sorting roller
50 and the side of No. two sorting rollers 51 and the side of rotating roller 43 be in same level, No.1 sorting roller 50 and No. two sortings
The spaced setting in the direction of the clock of roller 51;The sorting protrusion 52 is arranged in No.1 sorting roller 50 and No. two sorting rollers 51
On side surface, sorting protrusion 52 is round ring boss, and the sorting protrusion 52 on No. two 51 side surfaces of sorting roller is obliquely installed, No.1
52 interlaced setting of sorting protrusion on sorting roller 50 and No. two sorting rollers 51;The sorting motor is mounted on No. two separation tubes
On 2 outer walls.When work, the solar panel above cloth 44 of weighing moves on No.1 sorting roller 50 and No. two sorting rollers 51,
Sorting motor is opened, sorting motor drives No.1 sorting roller 50 and No. two sorting rollers 51 to rotate, and solar panel is in No.1 point
It selects and is moved on roller 50 and No. two sorting rollers 51, when solar panel moves to corresponding region, pass through microcomputer control terminal
No. three plates 23 in Weighing Area 11, Grade A area 12, goods of inferior quality area 13 or NonConforming Parts Area 14 are controlled to No. two 2 insides of separation tubes
Rotation forms outlet, and solar panel is flowed out from outlet, to complete the sort process of solar panel.
With articulated buffer board 6 on No. two 2 inner walls of separation tube on the sorting axis 3, set between buffer board 6 and sorting axis 3
No.1 buffer spring 7 is set, one end of No.1 buffer spring 7 is connect with sorting axis 3, the other end and buffering of No.1 buffer spring 7
Plate 6 connects;No. two buffer springs 8, one end of No. two buffer springs 8 are set between the buffer board 6 and No. two 2 inner walls of separation tube
It is connect with No. two 2 inner walls of separation tube, the other end of No. two buffer springs 8 is connect with buffer board 6.No.1 buffer spring 7 is for delaying
It rushes solar panel and sorts the collision of axis 3, No. two buffer springs 8 are for buffering solar panel and No. two separation tubes 2
The collision of inner wall reduces the extent of damage of the sort process to solar panel.
Cavity is opened up inside the sorting protrusion 52, cavity inside installs negative pressure pump;The outer surface of the sorting protrusion 52
Via is set, and via is connected by pipeline with negative pressure pump.When work, negative pressure pump is opened by controlling to switch, in vias inside
Cavity in form negative pressure, solar panel is adsorbed on No.1 sorting roller 50 and No. two sorting rollers 51 by negative pressure, increase too
Positive frictional force that can be between solar panel and No.1 sorting roller 50 and No. two sorting rollers 51.
When work, motor 41 of weighing is opened, motor 41 of weighing is by driving rotation axis rotation to drive 43 turns of rotating roller
Dynamic, the rotation of rotating roller 43 drives the rotation of cloth 44 of weighing, and is put into solar panel weighs on cloth 44 successively, opens weighing instrument
45, weighing instrument 45 weighs to solar panel and weighing results is input to microcomputer control terminal.
Sorting motor is opened, the solar panel above cloth 44 of weighing is moved to from Weighing Area 11 in Grade A area 12,
When the weight for the solar panel that microsystem is weighed by weighing instrument 45 judges that solar panel belongs to Grade A, control
No.1 sorting roller 50 and No. two sorting rollers 51 rotate in Grade A area 12 processed, and control No. three plates 23 to two in Grade A area 12
The 2 inside rotation of number separation tube forms Grade A outlet, and solar panel is exported from Grade A to flow out;When microsystem passes through title
When the weight for the solar panel that weight instrument 45 weighs judges that solar panel belongs to goods of inferior quality, two in control Grade A area 12
Number sorting roller 51 does not rotate, and other No.1 sorting rollers 50 rotate, and control goods of inferior quality area 13 No. three plates 23 to No. two points
2 inside rotation of cylinder is selected to form goods of inferior quality outlet, solar panel is exported from goods of inferior quality to flow out;When microsystem passes through weighing instrument
When the weight of 45 solar panels weighed judges that solar panel belongs to defective work, control Grade A area 12 and second-class
No. two sorting rollers 51 in product area 13 do not rotate, and other No.1 sorting rollers 50 rotate, and control the three of NonConforming Parts Area 14
Number plate 23 forms defective work outlet to No. two 2 inside rotations of separation tubes, solar panel move to NonConforming Parts Area 14 from
Defective work outlet outflow.
Solar panel can collide during moving with sorting axis 3 and No. two 2 inner walls of separation tube, No.1 buffering
The setting of spring 7 and No. two buffer springs 8 and buffer board 6 can slow down collision dynamics, reduce the damage of solar panel.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not limited to the above embodiments, and the above embodiments and description only describe the originals of the present invention
Reason, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes and improvements
It all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent circle
It is fixed.