CN108593661B - Foil puncture detection lamp box - Google Patents
Foil puncture detection lamp box Download PDFInfo
- Publication number
- CN108593661B CN108593661B CN201810406328.1A CN201810406328A CN108593661B CN 108593661 B CN108593661 B CN 108593661B CN 201810406328 A CN201810406328 A CN 201810406328A CN 108593661 B CN108593661 B CN 108593661B
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- China
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- layer
- light
- plate
- foil
- lamp box
- Prior art date
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- 239000011888 foil Substances 0.000 title claims abstract description 51
- 238000001514 detection method Methods 0.000 title claims abstract description 40
- 230000005540 biological transmission Effects 0.000 claims abstract description 21
- 238000003756 stirring Methods 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 5
- 230000006698 induction Effects 0.000 claims description 2
- 238000001125 extrusion Methods 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 230000007723 transport mechanism Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
- G01N2021/8887—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques
Landscapes
- Engineering & Computer Science (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Signal Processing (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Laminated Bodies (AREA)
- Geophysics And Detection Of Objects (AREA)
Abstract
The invention relates to a foil puncture detection lamp box which comprises a power supply base, wherein the power supply base is electrically connected with an irradiation layer, a working layer and an operation layer which are sequentially arranged at the upper end of the power supply base through a circuit tube, a transparent attaching plate and a light-transmitting plate are respectively arranged at the centers of the working layer and the irradiation layer, the positions of the transparent attaching plate and the positions of the light-transmitting plate are mutually corresponding, and the transparent attaching plate and the light-transmitting plate are corresponding to an image collector in the operation layer. Compared with the prior art, the foil puncture detection lamp box adopts the fully-sealed detection method in terms of structure, achieves dust-free detection, and greatly improves detection effect. The semi-automatic extrusion type transmission mode can prevent the foil from wrinkling in the transferring process, so that the detection efficiency is improved. The touch screen type platform is adopted to enable staff to enjoy a simpler operation environment.
Description
Technical Field
The invention relates to lithium battery foil detection equipment, in particular to a foil puncture detection lamp box.
Background
The traditional foil puncture detection equipment irradiates the back of the foil through strong light, and then a worker observes whether a perforation exists or not through naked eyes. Such detection methods are extremely susceptible to external interference and can also damage the eyes of the operator. Manual transfer often causes secondary damage to the foil or wrinkling.
Strictly speaking, the battery foil belongs to a finished product in the aluminum foil, the control precision of each index of the aluminum foil product is higher, the production difficulty is higher than that of the common aluminum foil product, and the requirements on the process control precision and the production process technology are also higher.
The utility model provides a foil puncture detects lamp house is a combination formula check out test set, carries the lamp light detection to the equipment inside with the foil with flattening extrusion's mode through semi-automatic transmission equipment. In the detection process, the foil is subjected to image acquisition, so that direct vision strong light of human eyes is avoided. The acquired images are stored directly into the built-in storage for observation by the operator.
Disclosure of Invention
The invention aims to solve the technical problem of providing a fully-sealed high-precision and semi-automatic foil puncture detection lamp box.
In order to solve the technical problems, the invention provides a foil puncture detection lamp box which comprises a power supply base, wherein the power supply base is electrically connected with an irradiation layer, a working layer and an operation layer which are sequentially arranged at the upper end of the power supply base through a circuit tube, a transparent attaching plate and a light-transmitting plate are respectively arranged at the centers of the working layer and the irradiation layer, the positions of the transparent attaching plate and the light-transmitting plate correspond to each other, and the transparent attaching plate and the light-transmitting plate correspond to an image collector in the operation layer.
Further, the irradiation layer comprises a lamp box, a plurality of lamps are arranged at the bottom of the lamp box, the opening of each lamp is upward, the upper ends of the lamps are covered with a light-transmitting plate, and the edges of the light-transmitting plates are connected with the light-blocking plates in a sealing mode through sealing layers.
Still further, the working layer includes the cylinder, the cylinder passes through push rod and splint transmission to be connected, install transport mechanism on the spout directly over the splint, transparent attachment plate is installed to the splint below, transparent attachment plate left and right sides fixed mounting has antistatic sloping.
Still further, the transport mechanism includes servo motor, servo motor passes through pivot and drive wheel transmission connection, drive wheel and left conveyer belt transmission connection.
Still further, the conveyer belt upper end with stir a fixed connection, stir the infrared inductor reflection response of piece and splint left side, conveyer belt lower extreme and extension arm fixed connection, the cleaning layer of extension arm bottom installation and transparent adhesion plate contact.
Still further, the operation layer includes image acquisition device, image acquisition device upper end is connected with AD converter and built-in memory, AD converter passes through the PC card and is connected with touch screen display.
Compared with the prior art, the foil puncture detection lamp box adopts the fully-sealed detection method in terms of structure, achieves dust-free detection, and greatly improves detection effect. The semi-automatic extrusion type transmission mode can prevent the foil from wrinkling in the transferring process, so that the detection efficiency is improved. The touch screen type platform is adopted to enable staff to enjoy a simpler operation environment.
Drawings
The invention will be described in further detail with reference to the drawings and the detailed description.
Fig. 1 is a schematic structural view of a foil puncture detection lamp box according to the present invention.
Fig. 2 is a top view of the working layer of the foil puncture detection lamp box of the present invention.
Fig. 3 is a schematic structural view of the transport mechanism of the foil puncture detection lamp box of the present invention.
Fig. 4 is a top view of the illumination layer of the foil puncture detection lamp box of the present invention.
Fig. 5 is a schematic structural view of an operation layer of the foil puncture detection lamp box according to the present invention.
In the figure: the device comprises a first operating layer 1, a second operating layer 2, an irradiation layer 3, a light-blocking plate 3-1, a sealing layer 3-2, a light-transmitting plate 3-3, a lamp 3-4, a lamp box 3-5, a circuit tube 4, a cylinder 5, a push rod 5-1, a clamping plate 6, a conveying mechanism 7, a toggle piece 7-1, a conveying belt 7-2, an extension arm 7-3, a cleaning layer 7-4, a servo motor 7-5, a driving wheel 7-6, a transparent attachment plate 8, an antistatic slope layer 9, an infrared sensor 10, a touch screen display 12, a PC card 13, an A/D converter 14, a built-in memory 15, an image acquisition device 16 and a power supply base 17.
Detailed Description
As shown in fig. 1, fig. 2, fig. 4 and fig. 5, a foil puncture detection lamp box comprises a power supply base, wherein the power supply base 17 is electrically connected with an irradiation layer 3, a working layer 2 and an operation layer 1 which are sequentially installed at the upper end through a circuit tube 4, a transparent attaching plate 8 and a light-transmitting plate 3-3 are respectively installed at the centers of the working layer 2 and the irradiation layer 3, the positions of the transparent attaching plate 8 and the light-transmitting plate 3-3 correspond to each other, and the transparent attaching plate 8 and the light-transmitting plate 3-3 correspond to an image collector 16 in the operation layer 1. The invention abandons the traditional manual pressing foil detection method, and adopts a closed image acquisition method to detect the foil perforation. In order to provide energy for the detection equipment, a power base 17 is arranged at the bottom of the foil puncture detection lamp box. The power supply base 17 supplies power for working the irradiation layer 3, the working layer 2 and the operation layer 1 through the circuit tube 4; meanwhile, the foil puncture detection lamp box has the bottom protection function. The irradiation layer 3, the working layer 2 and the operation layer 1 have the following functions: the irradiation layer 3 irradiates the foil by lamplight and detects whether perforation occurs in the foil; the working layer 2 can transmit the selected foil sheets to the inside in a squeezing and transporting mode so as to enable the irradiation layer 3 to carry out perforation detection; the handling layer 1 has the function of capturing an image of the irradiated foil sheet and passing it through a display for viewing.
As shown in fig. 4, the irradiation layer 3 includes a light box 3-5, a plurality of lamps 3-4 are installed at the bottom of the light box 3-5, the opening of the lamps 3-4 is upward, the upper end of the lamps 3-4 is covered with a light-transmitting plate 3-3, and the edge of the light-transmitting plate 3-3 is in sealing connection with the light-blocking plate 3-1 through a sealing layer 3-2. Wherein, a plurality of lamps 3-4 are arranged in the lamp box 3-5 at the bottom of the irradiation layer 3, so that the irradiation dead angle of the foil can be reduced. In order to prevent dust or foreign matter from falling into the lamp box 3-5, a light-transmitting plate 3-3 is covered on the upper end of the lamp 3-4. Meanwhile, in order to limit the light irradiation range, the periphery of the light-transmitting plate 3-3 is filled with a light-closing plate 3-1.
As shown in fig. 2, the working layer 2 comprises an air cylinder 5, the air cylinder 5 is in transmission connection with a clamping plate 6 through a push rod 5-1, a conveying mechanism 7 is installed on a chute right above the clamping plate 6, a transparent attaching plate 8 is installed below the clamping plate 6, and antistatic sloping layers 9 are fixedly installed on the left side and the right side of the transparent attaching plate 8. Wherein the clamping plate 6 is a transmission device for transferring foil. However, the size of the foil to be detected is small, so in order to enable the clamping plate 6 to quickly adjust the size of the foil detection station, an air cylinder 5 is arranged outside the clamping plate 6; and in order to push the clamping plate 6 for longitudinal adjustment, the air cylinder 5 is in transmission connection with the clamping plate 6 through the push rod 5-1. When the foil belongs to a metal product, static electricity is likely to be generated in the transportation process, and then some impurities or dust are adsorbed by the static electricity, so that detection errors are caused. Therefore, the anti-static sloping layers 9 are fixedly arranged on the left side and the right side of the transparent attaching plate 8, and static electricity on the surface of the foil is eliminated through the anti-static sloping layers 9.
As shown in fig. 3, the conveying mechanism 7 comprises a servo motor 7-5, the servo motor 7-5 is in transmission connection with a transmission wheel 7-6 through a rotating shaft, and the transmission wheel 7-6 is in transmission connection with a left-side conveyor belt 7-2. In order to enable the conveyor belt 7-2 to perform extrusion transmission on the foil, a driving wheel 7-6 is arranged on the right side of the conveyor belt 7-2, and the conveyor belt 7-5 is driven by the driving wheel 7-6 to perform extrusion transmission on the foil. While the power of the driving wheel 7-6 comes from the servo motor 7-5 on the right.
As shown in fig. 2 and 3, the upper end of the conveyor belt 7-2 is fixedly connected with the stirring piece 7-1, the stirring piece 7-1 is in reflection induction with the infrared sensor 10 on the left side of the clamping plate 6, the lower end of the conveyor belt 7-2 is fixedly connected with the extension arm 7-3, and the cleaning layer 7-4 arranged at the bottom of the extension arm 7-3 is in contact with the transparent attaching plate 8. Wherein the foil is transported directly above the transparent attaching plate 8 under the driving of the clamping plate 6, and when the foil is brought into the working layer 2 from the outside, some dust or impurities are likely to fall on the transparent attaching plate 8. So that detection errors are likely to occur when the light irradiates the inspection foil perforations. So that the surface of the transparent attachment plate 8 is kept clean at all times, a cleaning layer 7-4 is mounted on the extension arms 7-3 at the bottom of the clamping plate 6. So that the cleaning layer 7-4 can be driven to wipe the transparent attachment plate 8 while the conveyor belt 7-2 is in transit. Meanwhile, in order to control the conveyor belt 7-2 to perform the instant stop action, a follow-up stirring piece 7-1 is arranged at the upper end of the conveyor belt 7-2, and after the conveyor belt 7-2 conveys the foil to a proper position, the stirring piece 7-1 also can block the infrared sensor 10 to force the device to receive the instant stop signal, so that the conveying action of the conveyor belt 7-2 is stopped.
As shown in fig. 5, the operation layer 1 includes an image collector 16, and an a/D converter 14 and a built-in memory 15 are connected to the upper end of the image collector 16, where the a/D converter 14 is connected to the touch screen display 12 through a PC card 13. Wherein, for accurately acquiring the image of the foil, an image acquisition device 16 is arranged at the bottom of the operation layer 1. The image collector 16 stores the collected image data in the built-in memory 15, and the a/D converter 14 converts the image data to finally display the image data on the touch screen display 12.
In conclusion, the full-sealed detection method is adopted, dust-free detection is achieved, and the detection effect is greatly improved. The semi-automatic extrusion type transmission mode can prevent the foil from wrinkling in the transferring process, so that the detection efficiency is improved. The touch screen type platform is adopted to enable staff to enjoy a simpler operation environment.
Claims (2)
1. The utility model provides a foil puncture detects lamp house, includes power base, characterized by: the power supply base (17) is electrically connected with the irradiation layer (3), the working layer (2) and the operation layer (1) which are sequentially arranged at the upper end of the power supply base through the circuit tube (4), the transparent attaching plate (8) and the light-transmitting plate (3-3) are respectively arranged at the centers of the working layer (2) and the irradiation layer (3), the positions of the transparent attaching plate (8) and the light-transmitting plate (3-3) correspond to each other, and the transparent attaching plate (8) and the light-transmitting plate (3-3) correspond to the image collector (16) in the operation layer (1);
the working layer (2) comprises an air cylinder (5), the air cylinder (5) is in transmission connection with the clamping plate (6) through a push rod (5-1), a conveying mechanism (7) is arranged on a chute right above the clamping plate (6), a transparent attaching plate (8) is arranged below the clamping plate (6), and anti-static slope layers (9) are fixedly arranged on the left side and the right side of the transparent attaching plate (8);
the conveying mechanism (7) comprises a servo motor (7-5), the servo motor (7-5) is in transmission connection with a transmission wheel (7-6) through a rotating shaft, the transmission wheel (7-6) is in transmission connection with a left-side conveying belt (7-2), the upper end of the conveying belt (7-2) is fixedly connected with a stirring piece (7-1), the stirring piece (7-1) is in reflection induction with an infrared sensor (10) on the left side of the clamping plate (6), the lower end of the conveying belt (7-2) is fixedly connected with an extension arm (7-3), and a cleaning layer (7-4) arranged at the bottom of the extension arm (7-3) is in contact with a transparent attaching plate (8);
the illuminating layer (3) comprises a lamp box (3-5), a plurality of lamps (3-4) are arranged at the bottom of the lamp box (3-5), the opening of each lamp (3-4) is upward, the upper end of each lamp (3-4) is covered with a light-transmitting plate (3-3), and the edges of the light-transmitting plates (3-3) are connected with the light-blocking plates (3-1) in a sealing mode through sealing layers (3-2).
2. The foil puncture detection lamp housing of claim 1, wherein: the operation layer (1) comprises an image collector (16), wherein the upper end of the image collector (16) is connected with an A/D converter (14) and a built-in memory (15), and the A/D converter (14) is connected with a touch screen display (12) through a PC card (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810406328.1A CN108593661B (en) | 2018-04-30 | 2018-04-30 | Foil puncture detection lamp box |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810406328.1A CN108593661B (en) | 2018-04-30 | 2018-04-30 | Foil puncture detection lamp box |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108593661A CN108593661A (en) | 2018-09-28 |
| CN108593661B true CN108593661B (en) | 2024-01-26 |
Family
ID=63620207
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810406328.1A Active CN108593661B (en) | 2018-04-30 | 2018-04-30 | Foil puncture detection lamp box |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108593661B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007139616A (en) * | 2005-11-18 | 2007-06-07 | Unitec:Kk | Inspection mechanism, feed and inspection device of inspection object and inspection method |
| CN101813640A (en) * | 2009-02-20 | 2010-08-25 | 三星康宁精密琉璃株式会社 | Apparatus for detecting particles on a glass surface and a method thereof |
| KR101040747B1 (en) * | 2010-07-19 | 2011-06-10 | 주식회사 엘브이에스 | Optical member with improved durability and light apparatus for inspection |
| CN204882399U (en) * | 2015-08-14 | 2015-12-16 | 河南谢人安防门帘有限公司 | Soft transparency detection device that takes |
| CN205373740U (en) * | 2015-12-16 | 2016-07-06 | 广东长盈精密技术有限公司 | Sealed visual inspection device |
| CN206039056U (en) * | 2016-08-12 | 2017-03-22 | 无锡市惠山区第二人民医院 | Piece lamp is seen to medical science image |
| CN208297371U (en) * | 2018-04-30 | 2018-12-28 | 中航锂电（江苏）有限公司 | Foil punctures detection lamp box |
-
2018
- 2018-04-30 CN CN201810406328.1A patent/CN108593661B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007139616A (en) * | 2005-11-18 | 2007-06-07 | Unitec:Kk | Inspection mechanism, feed and inspection device of inspection object and inspection method |
| CN101813640A (en) * | 2009-02-20 | 2010-08-25 | 三星康宁精密琉璃株式会社 | Apparatus for detecting particles on a glass surface and a method thereof |
| KR101040747B1 (en) * | 2010-07-19 | 2011-06-10 | 주식회사 엘브이에스 | Optical member with improved durability and light apparatus for inspection |
| CN204882399U (en) * | 2015-08-14 | 2015-12-16 | 河南谢人安防门帘有限公司 | Soft transparency detection device that takes |
| CN205373740U (en) * | 2015-12-16 | 2016-07-06 | 广东长盈精密技术有限公司 | Sealed visual inspection device |
| CN206039056U (en) * | 2016-08-12 | 2017-03-22 | 无锡市惠山区第二人民医院 | Piece lamp is seen to medical science image |
| CN208297371U (en) * | 2018-04-30 | 2018-12-28 | 中航锂电（江苏）有限公司 | Foil punctures detection lamp box |
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| Publication number | Publication date |
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| CN108593661A (en) | 2018-09-28 |
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| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 213200 Jiangdong Avenue 1, Jintan District, Jiangsu, Changzhou Applicant after: AVIC lithium Technology Co.,Ltd. Address before: 213200 Jiangdong Avenue 1, Jintan District, Jiangsu, Changzhou Applicant before: CHINA AVIATION LITHIUM BATTERY Co.,Ltd. |
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| CB02 | Change of applicant information |
Address after: No.1 Jiangdong Avenue, Jintan District, Changzhou City, Jiangsu Province Applicant after: AVIC lithium Technology Co.,Ltd. Address before: No.1 Jiangdong Avenue, Jintan District, Changzhou City, Jiangsu Province Applicant before: AVIC lithium Technology Co.,Ltd. Address after: No.1 Jiangdong Avenue, Jintan District, Changzhou City, Jiangsu Province Applicant after: Zhongchuangxin Aviation Technology Co.,Ltd. Address before: No.1 Jiangdong Avenue, Jintan District, Changzhou City, Jiangsu Province Applicant before: AVIC lithium Technology Co.,Ltd. |
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